Somati system RGS 60-H Instruction sheet

Platné od: 7.3.2017
Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
12/2015
Installation guidelines
RGS 60/120-H
EI 60/120 DP1 with engine
FS.15/20, 25/20 and 50/20

Platné od: 7.3.2017
Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
12/2015
List of documentation
1. NOTIFICATION BEFORE INSTALLATION............................................ 1
2. CONTROL THE COMPLETENESS OF DELIVERY ................................... 2
3. BUILDING CONTROL BY A PARTICULAR MODEL KITS....................... 5
4. INSTALLATION OF THE TOP FRAME................................................... 6
5. INSTALLATION OF THE SIDE GUIDES .............................................. 10
6. ESTABLISHMENT OF THE HORIZONTAL LABYRINTH ....................... 12
7. INSTALLATION OF BEARINGS AND ACTUATOR ............................... 13
8. COMPLETE THE CONSOLE WITH THE BRAKE ................................... 14
9. INSTALLATION OF THE PRESSING ROLLER ..................................... 15
10. INSTALLATION OF THE ENGINE....................................................... 16
1. Motor FS 15.20-1 ............................................................................................ 16
11. INSTALLATION GEAR WHEELS AND CHAIN ON THE SHAFT............. 17
12. CONNECTION OF CONTROL PANEL .................................................. 18
13. UNPACKING LAMELLAS.................................................................... 19
14. INSTALLATION OF THE SIDE GUIDES - COVER................................ 20
15. GUARANTEE CONDITIONS ............................................................... 21

Platné od: 7.3.2017
Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
1
1. NOTIFICATION BEFORE INSTALLATION
Dear customer,
We are glad that you decided to fire rolling doors from Somat system Ltd.
Please read these instructions and follow him. It gives you important information
about the safe installation and operation of your doors and specialized maintenance and repairs.
Professional service and careful maintenance significantly affects performance and
usability of the device gate. Operating errors and improper maintenance lead
to operational faults, which can be avoided. Your satisfaction and long-term operational
reliability is ensured only when the professional operation and careful maintenance.
Important instructions:
Follow the instructions in this manual
Improper installation or improper maintenance the door could lead
to life-threatening injuries. For your own safety check carried out by a qualified
professional installation of company
Transport sections of the door only on the special pallet
The doors open and close horizontally. For this reason, ensure that the the door
during operation in the area of the door not stay any people - especially children
- and no objects
The appliance the door, use only if it is in perfect condition. Equipment failure the door can
lead to life-threatening injuries
Ensure that all the checks, repairs and cleaning equipment can not operate the door
by a third party
Do not alter or remove any functional parts! This may cut out important safety
components
Do not install any additional components. All components are precisely adjusted
to each other. Additionally, components may overload the the door structure
and lead to life-threatening injuries
Working tools:
Use only tools suitable for the installation of doors and related equipment
Prepare the following working tools:
Suitable lifting equipment (truck crane) lift roller on the consoles (make
sure the total weight of the roller, shown on the mounting dimension
diagram)
Suitable lifting platform or scaffolding
Drill
Grinder
Set of keys
Optical leveling device
Aku screwdriver
Taps (for mounting on a steel structure)

Platné od: 7.3.2017
Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
2
2. CONTROL THE COMPLETENESS OF DELIVERY
Before installation, remove the technical drawing package and packing list and verify
that the shipment corresponds to the packing list.
1. Set console for reeling roller
1.1.
Left and right console for the roller
1.2.
Console for the gravity brake
1.3.
Gravity brake
1.4.
Flanged bearing
1.5.
Big gear wheel (with chuck -
TAPER LOCK)
1.6.
Roller
1.7.
Non-insulated lamellas
(number according to the actual
reports) folded into the main roller
1.8.
Connecting isolated lamellas
(2-3 pcs on roller, 1 lamella
with riveted counterpart labyrinth)
1.9.
Appropriate number of isolated
lamellas according to assembly
(1 bottom lamella)
1.10.
Output shaft pens
1.11.
Connecting material

Platné od: 7.3.2017
Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
3
2. Set console for the pressing roller
2.1.
Left and right console for pressing
roller
2.2.
Pressing roller
2.3.
2 pcs bearings for the pressing roller
2.4.
Connecting material
3. Konstrukce
3.1.
2 pcs of cross beams
(universal for front and back side)
3.2.
Top cross beam
Top cross beam (detail)
3.3.
2 pcs of longitudinal beams
(universal for front and back side)
3.4.
Roller track - according to the number
of assembly
3.5.
Connecting material
4. Set console for the engine
4.1.
Console for the engine
4.2.
Motor FS 15/20-1
4.3.
Small gear wheel
4.4.
Output shaft engine pen
4.5.
Cabel Fe FS engine
4.6.
Connecting material
5. Guides
5.1.
Set of left guide
5.2.
Set of right guide
5.3.
Connecting material

Platné od: 7.3.2017
Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
4
6. Labyrint
6.1.
Set of horizontal facing labyrinth
6.2.
Connecting material
7. Chain
7.1.
Chain
7.2.
Chain connector
8. Additional equipment –according to specificsan order (e.g.)
8.1.
Temperature sensor
8.2.
Somke sensor
8.3.
Combi sensor
8.4.
Siren with flash beacon
9. Mounting material –are delivered in standard bolts for mounting to the structure –can
be ordered according to the type of supporting structure (walls, steel construction …)
Recommended anchors
Type of wall
Consoles
Profiles
Wall
Horizontal
bar
Concrete
Wedge Anchor (10x90
or 12x110)
screw + anchor
Steel
Screw + nut + washer
Tex 6,3
Porottern
Anchoring through
the wall - distributing
pads under the console
Fischer FUR
Plynosilikat

Platné od: 7.3.2017
Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
5
3. BUILDING CONTROL BY A PARTICULAR MODEL KITS
The values you can find in the attached
Mark the center of the opening
Create-meter mark on both sides of the the door opening (must be horizontal to the ground)
If either of greater dimensions than the doors according to the documentation. Doors can not
be installed (less than or as large as in the documentation)
center of the access
1/1
1/2
1/2
hei
ght
of
the
acc
ess
H
meter horizontal guideline
1m
1m
width –ordered size W
Stan
dard
heig
ht
uppe
r
bea
m for
RGS-
H =
450
mm

Platné od: 7.3.2017
Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
6
4. INSTALLATION OF THE TOP FRAME
1. Console for pressing roller without bearings (right and left)
2. Longitudinal beam (right and left)
3. Console track (right and left)
4. Consoleof power roller without bearing (right and left)
5. The cross beam (right, left and center)
6. Roller track (±1 m distance) –location of welded brackets
The upper frame as standard mounted on the ceiling or through the steel columns, which
can also order by type of order.
2
4
1
3
6
5
1 view of the skeleton to be mounted on the ceiling

Platné od: 7.3.2017
Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
7
1. left and right beam frame installation
2. cross beams installation
3. roller track installation
The edges of the console from the wall 80
- nominally with upper beam 450
ceiling
Uppe
r
beam
450
horizontal
plane
vertical plane from the most
outgoing point of the wall
In the case of the greater upper beam than 450 mm, scotch the supporting
consoles or order atypical.
80

Platné od: 7.3.2017
Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
8
The position of consoles measure by indicated to horizontal plane (not from the floor)
The bottom edge of the console according to assembly -1 m in standard cases,
height of console = height of the access
The actual width ≤order (nominal) width see. drawing
The actual height ≤order (nominal) height see. drawing
1/2 + 190
450
Upper
beam
1
140
50
50
left beam frame
140
right beam frame
1/2 + 190
width of the pitch consoles control size according to assembly
+
1
m

Platné od: 7.3.2017
Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
9
The whole construction of the skeleton must be installed in vertical and horizontal plane
and must be leveled (not to be skewed).
X=Y
X
Y
Measure and compare diagonal structure at right angles

Platné od: 7.3.2017
Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
10
5. INSTALLATION OF THE SIDE GUIDES
Description of the guide:
1. Side guide RGS 60_part 1
2. Isolation 2x Promatect H thick.8mm (55) and Palusol 40x4 protection foil (added together)
3. Isolation Promatect H tl.8mm (70)
4. Side guide RGS 60_part 2
5. Side guide RGS 60_part 3
1. Part A –body of guide (part on the wall)
2. Part B –guide cover
3. Connection screws
M 6
1
4
Part B
Part A
3
2
5

Platné od: 7.3.2017
Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
11
1. Mark 1 m from the bottom on the guide
2. Settle part Ainto the position –left and right body of the guide
3. Align to the vertical plane
Set up guides to the vertical
and horizontal plane
Part
left
Part
right
1 m
Nominal width of the hole
10 (in the standard cases)
Inner pitch of the guide according to assembly
wall
Anchoring the appropriate anchoring
material according to type of wall

Platné od: 7.3.2017
Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
12
6. ESTABLISHMENT OF THE HORIZONTAL LABYRINTH
1. Facing labyrinth RGS 60-1
2. Promat 45x25 RGS 60-1
3. Palusol 45x6 RGS 60-1
Anchoring screw according to the type of wall
Expand
Separate Palusol that covers the holes for anchoring
Settle into positions
Installation of anchors to the wall
Stick Palusol that covers anchoring screws
opaint Promat by the contact adhesive
Plant labyrinth on the side lines (must match and build on the side guide).
3
2
Side guide
1
Labyrinth

Platné od: 7.3.2017
Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
13
7. INSTALLATION OF BEARINGS AND ACTUATOR
1. Gravity brake FG-1
2. Bearing body
3. Main roller (lamellas on the roller must be tied, lamellas off the roller are connected
with the roller)
The main roller with parts of the lamellas mount on top of the skeleton, which is already
attached to the ceiling.
1
3
2

Platné od: 7.3.2017
Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
14
8. COMPLETE THE CONSOLE WITH THE BRAKE
1. Screw CSN EN 24018-1 (2 pcs)
2. Washer CSN 021702_A-1 (2 pcs)
3. Gravity brake FG-1 (FG 80-40)
4. Matrix (2 pcs)
4
1
2
3

Platné od: 7.3.2017
Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
15
9. INSTALLATION OF THE PRESSING ROLLER
On the shaft of pressing roller place from both sides the bearing bodies
Bottom or side longitudinal beams insert roller bodies on the console and bearing
bodies place the by middle oval holes (slightly tighten screws)
Insufficient clamping screw housings adjust the roller so that the lamellas right seats
and snapped to the counterpart labyrinth
Fixed tighten the screws of bearings
3 internal side of the bearing body
2 external side of the bearing body

Platné od: 7.3.2017
Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
16
10. INSTALLATION OF THE ENGINE
1. Motor FS 15.20-1
Motor FS 15.20-1 fix on the console by the screws.
4 internal side 5 external side
1. Screw CSN EN 24018-18(4 pcs)
2. Motor FS 15.20-1
3. Flats UNI 1 (4 pcs) –inside the track console
3
2
1

Platné od: 7.3.2017
Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
17
11. INSTALLATION GEAR WHEELS AND CHAIN ON THE SHAFT
1. Gear wheel (on the roller of the door)
2. Pinion gear (on the motor shaft)
3. Chuck –Taper lock
4. Chain 10B-1_15.20-1
Taper lock –chuck between the main shaft and a big gear wheel (see instructions inside
the package TAPER LOCK - chuck)
1. Before installation, clean the chuck
2. Fit the chuck into the wheel so that the non-threaded parts fit with the threaded
3. Manually tighten the screws
4. Place the wheel on the shaft, place and tighten the screws alternately
Pinion gear ensure imbus by securing screw
Fit the chain
Shortcut the chain i fit necessary
Contact by the connector
Regulation for chain tensioning:
http://www.haberkorn.cz/retezy/
http://www.haberkorn.cz/data/files/file/pohonne-systemy/pohony-retezy/retezy/05_Retezy_web_3-
14.pdf
http://www.pkservis.com/cz/retezy/valeckove-retezy-din-8187-a-8188
http://www.retezy-vam.com/cs/pro-konstruktery/vypocet-dopravniho-retezu.html
1
2
4
3

Platné od: 7.3.2017
Somati system s.r.o., Jihlavská 510/2c, 664 41 Troubsko
IČ: 29260159, DIČ: CZ29260159
tel: [phone], www.somati-system.cz
18
12. CONNECTION OF CONTROL PANEL
Viz. Manual electrical control panel