Sonic roundup VCT-1000 User manual
P/N 1010926 Rev. B 04/12
Sonic
VERTICAL CONTACT
TOASTER
With Mechanical Driven Butter Wheel Model
VCT-1000
Owner’s Manual
MANUFACTURING
NUMBERS:
9210718
9210725
9210726
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VERTICAL CONTACT TOASTER
2P/N 1010926 Rev. B 04/12
Sonic
A.J. Antunes & Co.
General
The Vertical Contact Toaster Model VCT-1000 is
designed for contact toasting of buns. The toaster
design allows the operator to place buns on both sides
of the heated Platen at the same time.
Buns are placed into the top slanted Bun Feeder.
Uniformly toasted, golden brown buns are retrieved
from the Bun Chute at the bottom of the toaster in
approximately 15 seconds.
This manual provides the safety, installation, and oper-
ating procedures for the Vertical Contact Toaster. We
recommend that all information contained in this
manual be read prior to installing and operating the
unit.
Your Vertical Contact Toaster is manufactured from the
finest materials available and assembled to Roundup’s
strict quality standards. This unit has been tested at
the factory to ensure dependable trouble-free
operation.
OWNER INFORMATION
TABLE OF CONTENTS
IMPORTANT! Keep these instructions for future reference. If the unit changes
ownership, be sure this manual accompanies the equipment.
Warranty Information
Please read the full text of the Limited Warranty in this
manual.
If the unit arrives damaged, contact the carrier imme-
diately and file a damage claim with them. Save all
packing materials when filing a claim. Freight damage
claims are the responsibility of the purchaser and are
NOT covered under warranty.
The warranty does NOT extend to:
result of improper use.
components.
changing any preset control or safety device.
Owner Information .....................................................2
General......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................3
Important Safety Information ....................................4
Specifications .............................................................5
Electrical Ratings.......................................................5
Electrical Cord & Plug Configurations .......................5
................................................................5
.....................................................5
Installation...................................................................6
Unpacking..................................................................6
Equipment Setup.......................................................6
Assembling the Unit ..................................................6
Operation.....................................................................8
Operating Instructions ...............................................8
Safety Features .........................................................8
Maintenance................................................................9
...........................................................9
Replacing the Black and Silver Release Sheet ......10
Checking the Conveyor Belt Chains ......................10
Replacing the Spring Tensioners.............................11
Troubleshooting .......................................................12
Wiring Diagram.........................................................14
Replacement Parts ...................................................15
Limited Warranty ......................................Back Cover
3
P/N 1010926 Rev. B 04/12
Sonic
VERTICAL CONTACT TOASTER
A.J. Antunes & Co.
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this
unit. Use of replacement parts other than those sup-
plied by the manufacturer will void the warranty. Your
Authorized Service Agency has been factory trained
and has a complete supply of parts for this toaster.
You may also contact the factory at 1-877-392-7854
if you have trouble locating your nearest Authorized
Service Agency.
Service/Technical Assistance
If you experience any problems with the installation
or operation of your unit, contact your local Roundup
Authorized Service Agency.
Fill in the information below and have it handy when
calling your Authorized Service Agency for assistance.
The serial number is on the specification plate located
on the rear of the unit.
Purchased From:
Model No.:
Serial No.:
Mfg. No.:
Refer to the service agency directory included with your
unit.
OWNER INFORMATION (continued)
VERTICAL CONTACT TOASTER
4P/N 1010926 Rev. B 04/12
Sonic
A.J. Antunes & Co.
In addition to the warnings and cautions in this manual,
use the following guidelines for safe operation of the
unit.
attempt to defeat the grounded connector.
-
corrosive chemicals in this equipment.
-
aged cord or plug, if it is not working properly, or
if it has been damaged or dropped.
personnel only. Contact the nearest Roundup
Authorized Service Agency for adjustment or
repair.
counter.
The following warnings and cautions appear throughout
this manual and should be carefully observed.
allow unit to cool down before performing any
service or maintenance.
the use of chemical products. These chemical
products will be highlighted with bold face let-
ters followed by the abbreviated HCS (Hazard
Communication Standard). See Hazard
Communication Standard manual for the appro-
local electrical codes to prevent the possibility of
electrical shock. It requires a grounded recep-
tacle with separate electrical lines, protected by
fuses or circuit breaker of the proper rating.
be used near or below curtains or other combus-
tible walls and materials. Failure to maintain safe
operating distances may cause discoloration or
combustion.
damage to the equipment and loss of warranty
coverage.
with local electrical codes and any other appli-
cable codes.
FAILURE TO FOLLOW THESE INSTRUCTIONS
- Electrical ground is required on this appliance.
If it does not fit the outlet, have a proper outlet
installed by a qualified electrician.
-
ance.
- Check with a qualified electrician if you are
unsure if the appliance is properly grounded.
- If the power cord is damaged, it must be
replaced by a power cord from the manufac-
turer or an Authorized Service Agency.
IMPORTANT SAFETY INFORMATION
5
P/N 1010926 Rev. B 04/12
Sonic
VERTICAL CONTACT TOASTER
A.J. Antunes & Co.
SPECIFICATIONS
Electrical Ratings
Electrical Cord & Plug Configurations
Model Designation
Model &
Mfg. No. Volts Watts Amp. Hertz
VCT-1000CV
9210718
9210726
208–
240
2600–
3455
12.5–
14.4
60
VCT-1000CF
9210725
120 1800 15 60
Model &
Mfg. No. Description Configuration
VCT-1000CV
9210718
9210726
NEMA 6-20P 20
Amp, 250 VAC
Non–Locking
(Assembly Only)
VCT-1000CF
9210725
NEMA 5-15P 15
Amp, 120 VAC
Non–Locking
(Assembly Only)
TYPE OF POWER CORD
C = COMMERCIAL
TYPE OF PLUG
V = NEMA 6-20P
F = NEMA 5-15P
VCT-1000XX
Dimensions
20-5/16"
(515.87 mm)
15-1/4”
(387.35 mm)
9-3/4”
(247.65 mm)
29-3/16”
(741.36 mm)
VERTICAL CONTACT TOASTER
6P/N 1010926 Rev. B 04/12
Sonic
A.J. Antunes & Co.
Unpacking
1. Remove unit and all packing materials from
shipping carton.
2. Open the large box. It should contain:
(for warranty service)
3. Remove all packing materials and protective
coverings from the unit and parts.
NOTE: If any parts are missing or damaged,
contact A.J. Antunes & Co. IMMEDIATELY at
630-784-1000.
INSTALLATION
Equipment Setup
When placing the toaster into service, pay attention to
the following guidelines.
is at room temperature.
counter.
the specification plate for the proper voltage.
NOTE: Check the Release Sheet to make sure it
is not caught in the conveyor. Additional Release
Sheets can be obtained through your Authorized
Service Agency by ordering P/N 7000249 (3-Pack)
or P/N 7000250 (10-Pack).
CAUTION
Failure to use Release Sheets may result in damage
to the unit and loss of warranty coverage.
Assembling the Unit
NOTE: The factory has pre-installed a Release
Sheet over the Platen (Figure 1). Verify that it is
properly in place before proceeding.
1. Remove Bun Chute from the box and install
(Figure 1).
2. Remove Butter Wheel and Pan from box.
3. Install the Pan over the front edge of the Heat
Shield and place the Butter Roller in pan and
engage in to gear case (Figure 1).
IMPORTANT: Make sure Heat Shield is activating
the Conveyor Interlock Switch (Figure 1). The con-
veyors will not rotate unless the Heat Shield is in
place and switch is activated.
7
P/N 1010926 Rev. B 04/12
Sonic
VERTICAL CONTACT TOASTER
A.J. Antunes & Co.
Conveyor
Safety
Interlock
Switch
Butter
Wheel
Heat Shield Release
Sheet
Retainer
Clips
Bun Chute
Assembly
connected over
the bottom rear
support rod
Rear Conveyor
Cover Assembly
Release
Sheet
Bun Chute
Platen
Rear
Conveyor
Belt Chain
Front
Conveyor
Belt Chain
Front Conveyor
Cover Assembly
Spring Tensioner
Assembly
Figure 1. VCT-1000 Toaster With Mechanical Driven Butter Wheel
Butter
Wheel Pan
Bun
Feeder
Yellow Support
Rod
Yellow Support
Rod
INSTALLATION (continued)
VERTICAL CONTACT TOASTER
8P/N 1010926 Rev. B 04/12
Sonic
A.J. Antunes & Co.
1
2
4
5
1 = 1/2"(12.7mm)
2 = 5/8"(15.9mm)
3 = 11/16"(17.5mm)
6 = 7/8"(22.2mm)
THICKNESS THICKNESS
1
2
3
4
6
6
5
4 = 3/4"(19.1mm)
5 = 13/16"(20.6mm)
3
Operating Instructions
OPERATION
1
2
3
4
5
1 = 1/2"(12.7mm)
2 = 5/8"(15.9mm)
4 = 3/4"(19.1mm)
5 =13/16"(20.6mm)
6 = 7/8"(22.2mm)
THICKNESS THICKNESS
1
2
3
4
5
6
6
3 =11/16"(17.5mm)
Figure 3. Bun Thickness Compression Knobs
Figure 2. Toaster Controls
Bun Thickness
Adjustment Controls
Bun Landing
Area Power Switch
Hi-Limit Reset
Temperature Control
(See Figure 3)
Reset
Button
Protective
Cap
IMPORTANT
Verify that the Release Sheet is installed completely
over the Platen (Figure 1) before proceeding. Failure
to use Release Sheet may cause permanent damage
to the Platen surface that is NOT covered by warranty.
1. Set the Bun Thickness Compression Knobs
(Figure 3) to the desired settings for crown and
heels.
2. Turn the unit on (Figure 2).
3. Turn the Temperature Control (Figure 2) to 10.
Allow the unit to warm up for 30 minutes before
proceeding.
4. Slide buns across the rotating Butter Wheel
with the cut face down and drop buns into the
Bun Feeder (Figure 2). Cut sides of heel and
crown must face each other and slide against the
Release Sheet.
NOTE: After initial run of 4–6 buns, adjust controls
according to the desired finished product.
5. Toasted product will drop into the Bun Landing
Area (Figure 2).
6. Test at least 4 buns before putting toaster into ser-
vice. Turn Temperature Control to lower setting
for lighter toasting or to higher setting for darker
toasting.
7 Turn the unit off when finished toasting and follow
the daily cleaning procedures.
Safety Features
HI-LIMIT RESET BUTTON
A Hi-Limit Control turns off electrical power to the
Platen if it overheats. To reset this control, allow 10-15
minutes for the unit to cool down. Then remove the pro-
tective cap and press the Reset Button located at the
rear of the unit (Figure 2).
NOTE: If the unit requires continuous resetting,
contact your Authorized Service Agency.
CONVEYOR INTERLOCK SAFETY SWITCH
A Conveyor Interlock Safety Switch is located on
top of the unit under the Heat Shield (Figure 1). The
Conveyor Belt Chains will NOT rotate unless the
Heat Shield is seated properly in place and activat-
ing the Conveyor Interlock Safety Switch.
Bun Feeder
9
P/N 1010926 Rev. B 04/12
Sonic
VERTICAL CONTACT TOASTER
A.J. Antunes & Co.
MAINTENANCE
Daily Cleaning
NOTE: Pre-buttering/pre-oiling the buns before
feeding them into the toaster will lead to butter/
oil accumulation on the black and silver Release
Sheet. This accumulation is normal. However,
excessive buildup throughout the day can lead to
buns sticking and burning. It is recommended that
the Release Sheet be replaced with a clean/new
Release Sheet once for every 6 hours of toaster
operation. The dirty Release Sheet can be soaked
in hot soapy water for later cleaning. Continue to
rotate Release Sheets, alternating between the
black and silver sides, to maximize usage.
Tools Required:
1. Turn the power off, unplug the power cord, and
allow the unit to cool for 30 minutes.
2. Put on heat-resistant gloves and remove the
Butter Wheel, Pan, Heat Shield, and Bun Chute
(Figure 1).
3. Wash the Butter Wheel, Pan, Heat Shield, and
Bun Chute in soapy water, rinse, and then wipe
them with a damp sanitized towel. Allow them to
air dry.
4. Remove the Release Sheet and place it on a
clean, flat dry surface.
5. Wipe the silver side with a clean towel dampened
with Multipurpose Detergent Solution immedi-
ately followed by a second clean towel dampened
with sanitizer. Allow it to air dry before continuing.
6. Once the silver side of the Release Sheet is
dry, Repeat Step 5 on the black side. If properly
cleaned, the Release Sheet surface should be
smooth to the touch when dry.
CAUTION
Turn the power off, unplug the power cord, and allow
the unit to cool down for 30 minutes before
performing any service or maintenance.
CAUTION
To prevent damage to the unit, do NOT use abrasive
cleaners on the Release Sheet. Failure to use prop-
erly cleaned Release Sheets may result in damage to
the unit and loss of warranty coverage.
7. Open the front Conveyor Cover and firmly wipe
the Conveyor Belt Chain (Figure 1) from left to
right and top to bottom with a clean towel damp-
ened with Multipurpose Detergent Solution
immediately followed by a second clean towel
dampened with sanitizer solution.
8. Close the front Conveyor Cover, open the rear
Conveyor Cover, and clean the Conveyor Belt
Chain as described in Step 7.
9. Close the rear Conveyor Cover and reinstall the
Heat Shield. Then plug in the power cord, turn
the unit on, count 15 seconds, then turn the unit
off and unplug the unit. This will allow the
uncleaned sections to be exposed.
10. Open the rear Conveyor Cover again, clean the
newly exposed section of the Conveyor Belt
Chain in the same manner as before. Close the
Conveyor Cover.
11. Open the front Conveyor Cover again and clean
the newly exposed section of the Conveyor Belt
Chain in the same manner as before.
12. Close the front Conveyor Cover and wipe down
the outside of the toaster with a clean, damp,
sanitized towel.
13. Install a new or a clean Release Sheet, using the
reverse side, by draping it over both sides of the
Platen with the crease centered on the Platen.
NOTE: Rotate from the black side to the silver side
daily to prolong the life of the Release Sheet.
14. Install the Bun Chute so the hooks are installed
over the lower rear yellow Support Rod.
15. Install the Heat Shield with the Release Sheet
retainer clips securely over the Release Sheet
and Platen.
16. Reinstall the Pan and Butter Wheel and plug in
the unit.
NOTE: Make sure the Heat Shield is activating the
Conveyor Safety Interlock Switch. The conveyors
will not rotate unless the Heat Shield is in place
and the switch is activated.
NOTE: Additional Release Sheets can be purchased
through your Authorized Service Agency under P/N
7000249 (3-Pack) or P/N 7000250 (10-Pack).
VERTICAL CONTACT TOASTER
10 P/N 1010926 Rev. B 04/12
Sonic
A.J. Antunes & Co.
MAINTENANCE (continued)
Replacing the Black and Silver Release
Sheet (Every 4–6 weeks)
NOTE: Depending on toaster usage and on how
well it is cleaned daily, the black and silver Release
Sheet may last between 30–45 days.
1. Remove and discard the Release Sheet.
2. Lay a new Release Sheet on a clean, dry surface
and fold it in half lengthwise. Gently crease it at
the fold using only your fingers.
3. Install the Release Sheet just as you would after
daily cleaning (Figure 4).
Fold over so
ends meet. Press Lightly with
finger to form crease.
Figure 6. Removing Conveyor Belt Chain
Rotation
Upper Support Rod
Large Link
P/N 0800121
Small Link
P/N 0800204
Figure 5. Measuring Conveyor Belt Chains
Checking the Conveyor Belt Chains
(Every 3–6 Months)
NOTE: The Bun Thickness Compression Knobs
(Figure 3) must be set to “6 & 6” prior to measur-
ing or removing or reinstalling the Conveyor Belt
Chains.
MEASURING AND ADJUSTING CONVEYOR BELT CHAINS
1. Turn the unit off, unplug the power cord, and
allow the unit to cool.
2. Remove the Bun Feeder, Butter Wheel, Pan, and
Heat Shield (Figure 1) and set the Bun Thickness
Compression Knobs to 6 & 6.
3. Facing the toaster, locate the approximate center-
point of the Conveyor Chain.
4. Pull the Conveyor Chain away from the edge of
the toaster (Figure 5).
and the chain (Figure 5).
6. If the gap is significantly wider than the coin,
REMOVE links as described below.
-
ing any two links together and unhooking both
ends of one link (Figure 6). Needle-nose pliers
may be used.
8. Remove one 1/2” link from the belt.
9. Reassemble the Conveyor Belt Chain onto
the sprockets as described below in Replacing
Conveyor Belt Chains.
10. Measure the gap again to ensure it is not too
tight.
11. Check the opposite side of the toaster using the
same steps.
NOTE: If the Conveyor Belt Chain is too tight to be
reassembled, remove an additional 1/2” small link
and install a 3/4” large link in its place. This will
shorten the Conveyor Belt Chain by 1/4” overall.
12. Reassemble the unit and return to service.
Figure 4. Folding The Release Sheet
11
P/N 1010926 Rev. B 04/12
Sonic
VERTICAL CONTACT TOASTER
A.J. Antunes & Co.
MAINTENANCE (continued)
Figure 7. Replacing Spring Tensioner Assy.
Weld
Screws
Acorn Nuts
Spring
Tensioner
Assy.
Replacing the Spring Tensioners
1. Remove the Acorn Nuts (Figure 7).
2. Remove the old Spring Tensioner Assembly.
3. Replace Tensioner Assembly and reassemble
unit.
Tape
REPLACING CONVEYOR BELT CHAINS
any two links together and unhooking both ends
of one link (Figure 6). Needle-nose pliers may be
used.
2. Carefully remove the Conveyor Belt Chain by lift-
ing it up and away from the Upper Support Rod.
3. Place the replacement Conveyor Belt Chain on
the top sprockets with hook ends down. Check
for correct positioning (Figure 6).
NOTE: The ends of the hooks must point down.
(Figure 6).
4. Wrap the Conveyor Belt Chain around the top
and lower sprockets and connect by hooking both
ends together.
NOTE: Make sure the Conveyor Belt Chain is
installed under the Upper Support Rod and over the
Lower Support Rod.
VERTICAL CONTACT TOASTER
12 P/N 1010926 Rev. B 04/12
Sonic
A.J. Antunes & Co.
TROUBLESHOOTING
WARNING
To avoid possible personal injury and/or damage to the unit, inspection, test, and repair of electrical equipment
should be performed by qualified service personnel. The unit should be unplugged when servicing, except when
electrical tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed.
Problem Possible Cause Corrective Action
No heat and conveyor
belts do not move.
Toaster is installed incorrectly. Perform the installation and operating proce-
dures found in the Installation and Operation
sections of this manual.
Inoperable power cord or power
switch.
Check receptacle for correct voltage (see the
Specifications section of this manual).
If necessary, contact your maintenance person
or Authorized Service Agency for service.
Hi-Limit Control is tripped. Reset the Hi-Limit Control.
Wiring Problem. Contact your maintenance person or Authorized
Service Agency for service.
No heat but Conveyor
Belt Chains rotate.
Wiring Problem. Contact your maintenance person or Authorized
Service Agency for service.
Inoperative Platen.
Inoperable Thermostat
Platen is hot but
Conveyor Belt Chains do
not rotate.
Heat Shield not installed or is
installed improperly.
Install Heat Shield (Figure 1).
Conveyor Safety Interlock switch not
activated by the heat shield.
Re-install the Heat Shield correctly so that the
Heat Shield applies appropriate pressure on the
Conveyor Safety Interlock switch.
Spring Tensioner Assembly is
damaged or missing.
Replace Spring Tensioner if damaged or
missing.
Conveyor Belt Chain links too loose. Adjust Conveyor Belt Chain length as described
in the Maintenance section of this manual.
Contact your maintenance person or Authorized
Service Agency.
Setscrew.
sprocket(s).
Inoperable Safety Interlock Switch.
Conveyor Belts Chains
hesitate to rotate and/or
“skip” on sprockets.
Conveyor Belt Chains installed
incorrectly.
Re-install Conveyor Belt Chains. Be sure that
the ends of the hooks are facing down.
Conveyor Belt Chains too loose. Adjust Conveyor Belt Chain length as described
in the Maintenance section of this manual.
Spring Tensioner Assembly is
damaged or missing.
Replace Spring Tensioner Assembly if damaged
or missing.
13
P/N 1010926 Rev. B 04/12
Sonic
VERTICAL CONTACT TOASTER
A.J. Antunes & Co.
TROUBLESHOOTING (continued)
Problem Possible Cause Corrective Action
Product is over toasted,
Platen heat is too high,
or drop time is too slow.
Temperature set too high. Set temperature control to a lower setting.
Bun Thickness Compression
Knobs set improperly.
Measure bun thickness and set Bun Thickness
Compression Knobs correctly.
Buns sticking on Release Sheet. Clean or replace Release Sheet according to the
procedure in the Maintenance section of this manual.
Conveyor Cover Assembly not
installed properly.
Re-install Conveyor Cover Assembly.
Loose Sprocket Setscrews. Check drive chain for kinks, broken or bent links,
or other damage. Check motor sprocket and drive
sprockets; tighten setscrew on flat of shaft if required.
Check for damaged/worn sprocket and replace as
required.
Conveyor Belt Chain too loose. Adjust Conveyor Belt Chain length as described in the
Maintenance section of this manual.
Spring Tensioner Assembly is
damaged or missing.
Replace Spring Tensioner Assembly if damaged or
missing.
Product is under toast-
ed, Platen heat is too
low, or drop time is too
fast.
Bun Thickness Compression
Knobs set improperly.
Measure bun thickness and set Bun Thickness
Compression Knobs correctly.
Wiring problem. Contact your maintenance person or Authorized
Service Agency for service.
Inoperable Thermostat.
-
able or incorrect conveyor motor
or sprocket installed.
Product is getting
stuck, or Conveyor Belt
Chains stop when
product is toasting.
Bun Thickness Compression
Knobs Set improperly.
Measure bun thickness and set Bun Thickness
Compression Knobs correctly.
Release Sheet not cleaned
properly, is missing, or is too
old.
Clean or replace Release Sheet as described in the
Maintenance section of this manual.
-
tive or incorrect voltage motor
installed in toaster.
Contact your maintenance person or Authorized
Service Agency for service.
worn, or broken. Loose motor
drive sprocket.
Check drive chain for kinks, broken or bent links,
or other damage. Check motor sprocket and drive
sprockets, tighten setscrew on flat of shaft if required.
Check for damaged/worn sprockets and replace as
required.
Conveyor Belt Chain too loose. Adjust Conveyor Belt Chain length as described in the
Maintenance section of this manual.
Spring Tensioner Assembly is
damaged or missing.
Replace Spring Tensioner Assembly if damaged or
missing.
Release Sheet is sticky and not
smooth (due to improper clean-
ing or excessive butter/oil
accumulation.
section of this manual. Replace if the Release Sheet
is still sticky after cleaning.
VERTICAL CONTACT TOASTER
14 P/N 1010926 Rev. B 04/12
Sonic
A.J. Antunes & Co.
WIRING DIAGRAM
=BLK
54
21 M
*WHT
POWER
SWITCH
% BLK
BLK
GND
GRN
TERMINAL
POWER
BLOCK
CORD
WHT
BLK
WHT
INTERLOCK
SWITCH
% BLK
= WHT
%WHT
% BLK
60 Hz
50 Hz
HI-LIMIT
THERMOSTAT
INDICATOR
LIGHT
= 18 GA. AWM-105°C
BLK/BRN
WHT/BLU
GRN
GRN-YEL
* 16 GA. TFE-200°C
PLATEN HEATER
UNLESS OTHERWISE SPECIFIED.
NOTE: ALL WIRES TO BE 14 GA. AWM-105°C
THERMOSTAT
MOTOR 50 Hz
# 16 GA. AWM-105°C
% 14 GA. TFE-200°C
15
P/N 1010926 Rev. B 04/12
Sonic
VERTICAL CONTACT TOASTER
A.J. Antunes & Co.
REPLACEMENT PARTS
Idler Sprocket
Sprocket
Temperature
Control
Thermostat
Power Switch
Fan Blade
Hi-Limit Control
Sprocket
Interlock Switch
Parts Identification
Hi-Limit Control
Removable Cap
VERTICAL CONTACT TOASTER
16 P/N 1010926 Rev. B 04/12
Sonic
A.J. Antunes & Co.
REPLACEMENT PARTS (continued)
3
3
64
38
76
93
86
82
63
60
98
48
110
53
32
123
34
33
66
35
THICKNESS
THICKNESS
1=
1/2"
(12.7mm)
5/8"
2=
(15.9mm)
11/16"
3=
(17.5mm)
3/4"
4=
(19.1mm)
13/16"
5=
(20.6mm)
7/8"
6=
(22.2mm)
106
105
810
83
122
119120
118
117
111
116
115
114
116
112
17
P/N 1010926 Rev. B 04/12
Sonic
VERTICAL CONTACT TOASTER
A.J. Antunes & Co.
REPLACEMENT PARTS (continued)
21
70
87
17
19
70
20
90
89
91
72
12
12
62
17
70
72
18
19
17
23
17
70
16
80
75
70
56
74
42
67
67
70
42
67
67
53
23
67 46
22
58
84
43
11
24
32
39
109
108
83
54
VERTICAL CONTACT TOASTER
18 P/N 1010926 Rev. B 04/12
Sonic
A.J. Antunes & Co.
REPLACEMENT PARTS (continued)
941
67
40
76
85
4
44
51
7
67
5
37
16
70
78
79
88
31
1
6
7
1
41
4
30
34
95
94
67
67
65
96
85
76
83
6
62
65
65
2
9
31, 95
65
30, 94
40
45
5
5
5
6
19
P/N 1010926 Rev. B 04/12
Sonic
VERTICAL CONTACT TOASTER
A.J. Antunes & Co.
REPLACEMENT PARTS (continued)
1 0011266 Conveyor Belt
(Consists of the items below) 2
0800204 1/2” Pitch Link, Small 2
0800121 3/4” Pitch Link, Large 38
2 2150117 Idler Shaft 1
3 0011609 Conveyor Cover Assy. 2
4 0010475 Tensioner Assy. (Incl. #40, 76, 85) 4
5 7000644 Rod, Conveyor Cover with screw 4
6 7000207 Sprocket w/setscrew 8
7 7000199 Spacer Kit (Pack of 2) Thrust 2
8 0011444 Control Housing Cover Assy. 1
10 2100212 Handle 2
11 4030355 Thermostat 1
12 7000296 Ball Bearing - Steel (Pack of 2) 1
16 7000167 Bearing & Retainer Kit 6
7000224 Bearing & Retainer Kit 1
(Includes 6 of # 7000167)
19 0011299 Idler Sprocket & Bearing 1
20 0011300 Bracket, Idler Sprocket Assy. 1
(Incl. #91, 89, 90, 19, 87)
21 0503589 Bracket, Motor Mounting 1
(Mfg. No. 9210725 only)
23 2150173 Sprocket w/Setscrew, Motor 1
24 4010231 Power Switch, 250V 1
4010232 Power Switch, 125V 1
(Mfg. No. 9210725 only)
30 0503496 Tensioner Bracket, Right 2
31 0503497 Tensioner Bracket, Left 2
32 1000899 Label, Housing 1
34 2100253 Knob, Control 2
35 0011552 End Housing Cover Assy. 1
0011445 End Housing Cover Assy. 1
(Mfg. No. 9210726 only)
37 0021170 Weldment, End Housing 1
38 7000249 Release Sheet (Pack of 3) -
7000250 Release Sheet (Pack of 10) -
39 0021194 Control Housing 1
40 7000121 Slide Rail Kit (Incl. 2 Slide Rails) 2
41 0021207 Conveyor Cam 2
42 7000176 Retainer Kit 2
43 4030332 High Limit Control 1
44 0011573 Idler Shaft Assy. (Top, Front) 1
45 0503455 Tension Spring, Inner 4
46 0503590 Slide Plate, Motor Mounting 1
48 0503677 Bun Chute
51 7000200 Platen, 208-240V 1
Platen, 120V (Mfg. No. 9210725 only) 1
53 7000400 Interlock Switch 1
54 0503608 Cover Plate 2
56 4060355 Terminal Block 1
58 4000170 Fan Blade, Motor 1
60 040K251 Strain Relief Kit Incl. #63 1
61 05P2199* Spacer 4
62 0500464 Retainer, Bearing 2
63 040P138* Locknut, 1/2” 1
64 0011528 Heat Shield Assy. 1
65 325P163* Setscrew, 1/4-28 x 5/16” 8
66 100P864* Label, Caution Hot 1
67 310P109* Screw, Hex, #10-32 x 3/8” 2
68 304P105* Nut, #4-40, “KEPS” 4
69 406P107* Cable Tie 1
70 308P143* Nut, #8-32, “KEPS” 6
71 310P103* Screw, Hex, #10-32 x 1/4” 4
72 310P157* Washer, #10 6
73 308P101* Nut, #8-32 3
74 306P101* Nut, Hex, #6-32 2
75 306P123* Screw, #6-32 x 7/8” 2
76 308P145* Nut, Hex Acorn, #8-32 14
77 100P900* Label, Service 1
78 325P104* Washer, 1/4” 4
79 325P109* Screw, 1/4-20 x 1/2” 4
80 308P124* Screw, 1-Way, #8-32 x 1/2” 1
82 310P136* Screw, #10-32 x 1-1/4” 4
83 308P133* Screw, #8-32 x 1/4” 1
84 308P157* Screw, Tap, #8-32 x 3/8” 20
85 308P181* Screw, Flat Hd., #8-32 x 3/8” 4
86 218P145* Cover, Leg, Bumper 4
87 331P103* Shoulder Bolt, 5/16-18 x 1” 1
88 306P105* Screw, #6-32 x 1/2” 8
89 331P106* Lockwasher, 5/16” 1
90 212P118* Flat Washer, 5/16” 1
91 331P101* Nut, Hex, 5/16-18 1
92 300P102* Nut, Tinnerman 2
93 210K230 Bumper, Recess Leg, 1” (Qty. of 4) 1
94 0503495 Retainer, Tensioner Bracket, RH 1
95 0503507 Retainer, Tensioner Bracket, LH 1
96 2100259 Slide Rail 4
98 0700452 Power Cord 6-20P 250V 1
0700463 Power Cord 5-15P 120V 1
(Mfg. No. 9210725 only)
99 306P104* Screw, #6-32 x 1/4” 6
104 4060374 Ground Lug 1
105 0021320 Butter Wheel Roller 1
106 0503987 Butter Pan 1
108 2100133 Knob, Thermostat 1
109 4060229 Indicator Light, Amber 250V 1
4060323 Indicator Light, Amber 120V 1
(Mfg. No. 9210725 only)
110 0011374 Spring Tensioner Assembly 2
111 308P157 Screw, #8-32 x 3/8” 7
112 2150204 Bearing, Shaft, 1/2” 4
114 2150212 Sprocket, 12 Tooth 1
115 2150207 Sprocket, 28 Tooth 1
116 2120149 Spacer, Nylon 2
117 0503891 Housing 1
118 0400295 Plug, Pry Out 1
119 0011553 Shaft Assembly 1
122 7000692 Shaft Coupling Kit (Incl. Items Below) 1
2150202 Coupler 1
123 0021507 Bun Feeder 1
124 2140152 Lubricant (not shown) 1
* Sold only in packages of 10.
Item Part No. Description Qty. Item Part No. Description Qty.
LIMITED WARRANTY
the finest materials available and manufactured to high quality standards. These units are warranted to be free
from electrical and mechanical defects for a period of one (1) year from date of purchase under normal use and
service, and when installed in accordance with manufacturer’s recommendations. To insure continued opera-
electro-mechanical parts, non-overtime labor, and travel expenses up to 2 hours (100 miles/160 km), round trip
from the nearest Authorized Service Center are covered.
1.This warranty does not cover cost of installation, defects caused by improper storage or handling prior to plac-
ing of the Equipment. This warranty does not cover overtime charges or work done by unauthorized service
agencies or personnel. This warranty does not cover normal maintenance, calibration, or regular adjustments
as specified in operating and maintenance instructions of this manual, and/or labor involved in moving adjacent
objects to gain access to the equipment. This warranty does not cover consumable/wear items. This warranty
does not cover damage to the Load Cell or Load Cell Assembly due to abuse, misuse, dropping of unit/shock
loads or exceeding maximum weight capacity (4 lbs). This warranty does not cover water contamination prob-
lems such as foreign material in water lines or inside solenoid valves. It does not cover water pressure problems
or failures resulting from improper/incorrect voltage supply. This warranty does not cover Travel Time & Mileage
in excess of 2 hours (100 miles/160 km) round trip from the nearest authorized service agency.
2.Roundup reserves the right to make changes in design or add any improvements on any product. The right
is always reserved to modify equipment because of factors beyond our control and government regulations.
Changes to update equipment do not constitute a warranty charge.
3.
If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspection
should be made of the shipment as soon as it arrives and visible damage should be noted upon the carrier’s receipt.
4.Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such freight
and taxes are the responsibility of the purchaser.
5.
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