Sony DVCAM DSR-PD150 User manual

SERVICE MANUALSERVICE MANUAL
C MECHANISM
— Continued on next page —
Photo : DSR-PD150
US Model
Canadian Model
DSR-PD150
AEP Model
Chinese Model
DSR-PD150P
DIGITAL CAMCORDER
SPECIFICATIONS
NTSC model : DSR-PD150
PAL model : DSR-PD150P
DSR-PD150/PD150P
RMT-811
Ver 1.9 2004. 07

6-1
SECTION 6
REPAIR PARTS LIST
6-1. EXPLODED VIEWS
NOTE:
• -XX, -X mean standardized parts, so they may
have some differences from the original one.
• Items marked “*” are not stocked since they
are seldom required for routine service. Some
delayshouldbeanticipatedwhenorderingthese
items.
• Themechanical parts with no reference number
in the exploded views are not supplied. The components identified by mark 0or
dotted line with mark 0are critical for safety.
Replace only with part number specified.
Les composants identifiés par une marque
0sont critiques pour la sécurité.
Ne les remplacer que par une pièce portant
le numéro spécifié.
DSR-PD150/PD150P
6-1-1. OVERALL SECTION-1
Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks
A
A
B
B
1
2
4
5
6
7
8
9
10
11
12
9
6
22
2
3
not
supplied
9
2
13
2
2
99
14
15
16
Upper handle section
(See page 6-6)
Cabinet (L) section
(See page 6-3)
Cabinet (R) section
(See page 6-4, 6-5)
17
1 1-678-055-21 FP-187 FLEXIBLE BOARD
2 3-053-121-21 BOLT (M2), SPRING
3 3-060-683-01 PLATE, CF ORNAMENTAL
4 X-3950-595-1 BOTTOM (D) ASSY, CABINET
5 X-3950-728-1 COVER ASSY, FBS (SERVICE)
6 3-948-339-61 TAPPING
7 3-062-455-01 FOOT(B), RUBBER
8 1-678-057-21 FP-189 FLEXIBLE BOARD
9 3-053-121-41 BOLT (M2), SPRING
10 3-963-940-02 TABLE, TRIPOD
11 X-3950-590-1 HOOD ASSY, LENS
12 X-3950-568-1 CAP ASSY, HOOD
13 3-053-121-61 BOLT (M2), SPRING
14 1-678-067-21 FP-200 FLEXIBLE BOARD
15 1-475-950-21 REMOTE COMMANDER (RMT-811)
16 3-053-056-01 LID,BATTERY CASE (FOR RMT-811)
*17 3-704-367-01 LABEL (FAROUDJA)

6-2
6-1-2. OVERALL SECTION-2
Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks
LA-026
Board
VC-242D
Board
DD-
138D
A
A
E
B
B
DD
CC
E
J
F
F
G
GH
H
I
J
K
I
K
51
52
51
51
51 51
51
51
51
51
51
54
55
55
56
57 58
59
60
61
62
63
63
64
65
73
74
66
67
68 69 70
53
75
51
75
71 72
72
72
Mechanism deck
(See page 6-11 to 6-13)
EVF section
(See page 6-8)
Battery panel sectio
n
(See page 6-7)
not supplied
51 3-053-121-11 BOLT (M2), SPRING
52 A-7074-401-A LA-026 BOARD, COMPLETE
53 3-060-682-01 FRAME, JK
54 A-7074-402-A JK-190 BOARD, COMPLETE
*55 3-053-354-01 CUSHION, CD FLEXIBLE
56 3-060-673-01 LID,LD OUTER
57 3-056-233-11 SCREW (M2), LOCK ACE, P2
58 3-060-684-01 JOINT, LA
59 3-975-921-01 SHEET, VIBRATION PROOF
60 3-061-679-02 SPRING, MD GROUND
61 3-060-789-01 RETAINER, FLEXIBLE
62 X-3950-571-1 FRAME ASSY, MD
63 3-988-464-01 SCREW (M2), STEP
64 A-7096-243-A VC-242D BOARD, COMPLETE (SERVICE)
65 1-678-054-21 FP-186 FLEXIBLE BOARD
66 3-061-053-01 SHEET, FP191
67 1-678-059-21 FP-191 FLEXIBLE BOARD
68 3-061-516-01 SHEET, RF FLEXIBLE
69 A-7074-466-A DD-138D BOARD, COMPLETE
70 3-060-787-01 CLAMP, FLEXIBLE
71 3-060-677-01 COVER, CPC
72 3-053-121-41 BOLT (M2), SPRING
*73 3-062-779-01 SHEET (VC)
74 1-469-830-11 FILTER, EMI (US)
75 3-053-121-21 BOLT (M2), SPRING

6-3
6-1-3. CABINET (L) SECTION
Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks
A
B
B
C
C
D
E
F
F
E
A
D
not
supplied
not
supplied not
supplied
101
102
103
104
105
104
104
114
116
104
104
106
107
108
109
110
111
112 113 115
117
118 119
120
121
122
121
121
123
121
101 X-3950-591-1 CABINET (L) (D) ASSY (US)
101 X-3950-687-1 CABINET (L) (D) ASSY (AEP)
102 3-703-357-08 PIN(DIA. 1.6 SERISE)
103 3-060-550-01 BRACKET (REAR), GRIP
104 3-948-339-01 SCREW, TAPPING
105 X-3950-561-1 CS ASSY
106 3-051-871-01 BRACKET (FRONT), BELT
107 3-060-540-11 COVER (AV), JACK
108 X-3950-592-1 LID(D) ASSY, CASSETTE
109 3-060-790-01 SCREW (M2 STEP)
110 3-060-548-01 BELT, GRIP
111 3-060-541-11 COVER (L), JACK
112 3-060-551-01 KNOB, EJECT
113 3-060-549-01 SHEET, EJECT
114 4-634-290-11 DAMPER
115 3-060-554-01 SPRING, TENSION
116 3-968-729-81 SCREW (M2), LOCK ACE, P2
117 3-669-465-01 WASHER (1.5), STOPPER
118 3-060-553-01 LEVER, EJECT
119 X-3950-585-1 SHEET METAL ASSY, EJECT
120 X-3950-562-1 SLIDER ASSY
121 3-948-339-61 TAPPING
122 1-476-075-21 SWITCH BLOCK, CONTROL (PS-4980)
123 1-476-025-21 SWITCH BLOCK, CONTROL (CF-4980)

6-4
6-1-4. CABINET (R) SECTION-1
Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks
PD-126
Board
A
B
C
C
D
D
B
A
not
supplied
SP901
LCD902
ND901
LCD901
151
152
153
154
160
161
162
163 164
165
166
167 167
168 157
157
169
170
155
165
156
151
158
159
151
151
151
151
171
Cabinet (R) section-2
(See page 6-5)
151 3-053-121-11 BOLT (M2), SPRING
*152 3-060-698-01 RETAINER, BL
153 1-678-063-21 FP-196 FLEXIBLE BOARD
*154 3-060-688-01 FRAME, LCD
155 3-061-509-01 PAD(RIGHT), PD
*156 3-060-687-01 HOLDER, PANEL
157 3-053-121-41 BOLT (M2), SPRING
158 A-7074-414-A HL-011 BOARD, COMPLETE
159 X-3950-598-1 CABINET (C) (D) ASSY, P
160 3-060-796-01 SHEET, R FLEXIBLE PROTECTION
*161 X-3950-577-1 PLATE ASSY, SP RETAINER
*162 3-060-686-01 HOLDER, SPEAKER
0163 1-418-876-11 TRANSFORMER UNIT, INVERTER
164 1-678-062-11 FP-195 FLEXIBLE BOARD
*165 3-051-232-01 CLIP, PCB
166 A-7096-158-A PD-126 BOARD, COMPLETE (SERVICE)
167 3-989-735-11 SCREW (M1.7), LOCK ACE, P2
168 X-3950-597-1 CABINET (M) ASSY, P
169 3-060-704-01 SHEET (N), BL SHIELD
170 3-061-510-01 PAD(UPPER), PD
*171 3-062-196-01 SHEET, BL INSULATING
LCD901 8-753-050-52 ACX300CK-J
LCD902 A-7096-156-A PANEL BLOCK ASSY, INDICATION
0ND901 1-517-931-11 TUBE, FLUORESCENT,COLD CATHODE
SP901 1-529-590-11 SPEAKER (2.0CM)
Note :
The components identified by
mark 0or dotted line with mark
0are critical for safety.
Replace only with part number
specified.
Note :
Les composants identifiés par
une marque 0sont critiques
pour la sécurité.
Ne les remplacer que par une
pièceportant le numérospécifié.

6-5
6-1-5. CABINET (R) SECTION-2
Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks
CK-093
Board
A
A
B
B
C
C
D
D
not supplied
not supplied
201
202
203
204
205
206
207
207
223
209
210
211
212
213
213
213
208
208
208
213
216
217
218 219
214 215
213
213 213
213 220
221
222
223
224
225
226
227
228
229
230
231
232
233
235
234
213
213
: BT250 (Lithium battary) CK board on the mount position.(See page 4-59)
201 X-3950-599-1 DOOR (D) ASSY, BLIND
202 3-060-795-01 TAPE, HARNESS FIXED
203 1-960-558-11 HARNESS (CP-094) (14P)
204 1-960-557-11 HARNESS (CP-093) (8P)
205 1-476-183-11 SWITCH BLOCK, CONTROL (ED-4980)
206 3-060-689-01 BUTTON, BRIGHT
207 3-053-121-21 BOLT (M2), SPRING
208 3-989-735-11 SCREW (M1.7), LOCK ACE, P2
209 3-060-693-11 COVER (FRONT), HINGE
210 X-3950-576-1 HINGE ASSY
211 3-060-694-11 COVER (REAR), HINGE
212 1-678-064-21 FP-197 FLEXIBLE BOARD
213 3-053-121-11 BOLT (M2), SPRING
*214 3-060-690-01 LID, HINGE
215 A-7074-403-A CK-093 BOARD, COMPLETE
216 X-3950-596-1 CABINET (R) (D) ASSY
*217 3-060-640-01 COVER, ZEBRA KNOB
218 3-060-644-11 KNOB, ZEBRA
219 3-060-636-11 BUTTON, R
220 3-060-637-11 GRILLE, SPEAKER
221 3-060-639-11 SHEET, PROTECTION
222 3-052-521-01 CUSHION (2), PANEL
223 3-989-735-01 SCREW (M1.7), LOCK ACE, P2
224 3-060-630-11 BASE, PANEL LOCK
225 3-060-641-01 PAD, PANEL (POP) UP
226 3-060-632-11 UP, PANEL (POP)
227 3-060-633-01 SPRING, COMPRESSION
228 3-060-638-01 KNOB, PANEL LOCK
229 3-060-643-11 CLAW, PANEL LOCK
230 3-060-634-01 SPRING, PANEL LOCK
231 3-060-635-01 SHAFT, PANEL LOCK
232 3-060-642-01 BUTTON, MENU
*233 3-060-691-01 BRACKET, MENU BUTTON
234 1-678-061-21 FP-194 FLEXIBLE BOARD
*235 3-060-631-01 BRACKET, PANEL LOCK

6-6
6-1-6. UPPER HANDLE SECTION
Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks
AA
B
B
C
C
261
261
275
262
270
271
272
262
267
268 269
263
260
282
251
251
251
262
277
262
283
259
256
258 264
265
257
251
251 276
261
278
266
284
279
253
285
281
280
255
not supplied
not supplied
not supplied
273
274
not supplied
MIC901
261
282
252
not
supplied
251 3-948-339-61 TAPPING
252 7-682-549-09 SCREW +B 3X10
253 3-060-814-01 INSULATED PLATE, SW
255 3-165-904-01 WASHER, SCREW STOPPER
256 3-688-755-11 SHOE, ACCESSORY
257 3-608-303-01 RUBBER
258 X-3950-604-1 HOLDER ASSY, MICROPHONE
259 3-060-813-01 CABINET (R), HANDLE
260 X-3950-602-1 COVER (D) ASSY, HANDLE
261 3-053-121-41 BOLT (M2), SPRING
262 3-053-121-11 BOLT (M2), SPRING
263 A-7074-471-A MA-386D BOARD, COMPLETE
*264 3-179-882-01 SPACER, MICROPHONE
265 3-048-481-01 SCREEN, WINDOW
*266 3-060-815-01 BRACKET, DD
267 1-678-049-11 FP-202 FLEXIBLE BOARD
268 X-3950-601-1 HANDLE (D) ASSY
269 3-060-786-11 CABINET (UPPER)
270 3-053-121-21 BOLT (M2), SPRING
271 X-3950-600-1 FRAME (D) ASSY, FK
272 A-7074-412-A FK-076 BOARD, COMPLETE
*273 3-062-543-01 CUSHION, MA FLEXIBLE
274 1-469-829-11 CORE, FERRITE (US)
275 3-688-754-11 SPRING
276 1-678-051-11 FP-216 FLEXIBLE BOARD
277 A-7074-470-A XM-001 BOARD, COMPLETE
278 A-7074-469-A XD-001 BOARD, COMPLETE
279 A-7074-468-A XS-001 BOARD, COMPLETE
280 1-678-052-11 FP-217 FLEXIBLE BOARD
281 1-678-053-11 FP-218 FLEXIBLE BOARD
282 3-061-062-01 BOLT (M2.6)
*283 3-678-684-01 HOLDER, CABLE
284 3-969-037-02 EMBLEM (NO.3), SONY
285 X-3950-603-1 CABINET (L) ASSY, HANDLE
MIC901 8-814-298-90 ECM-NV1
Ver 1.4 2002. 06

6-7
6-1-7. BATTERY PANEL SECTION
Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks
MS-049
Board
MK-014
not supplied not
supplied
not
supplied not supplied
not supplied
301
302
303
303
303
303 303
319
320
321
303
311
312
322
313
314
315
316
317 318
304
305
306
307
309
310
308 306
301 A-7074-408-A MK-014 BOARD, COMPLETE
*302 3-060-678-01 RETAINER, MK
303 3-948-339-61 TAPPING
*304 3-060-679-01 HOLDER, KP
305 A-7074-406-A KP-010 BOARD, COMPLETE
306 3-053-121-11 BOLT (M2), SPRING
307 1-678-058-11 FP-190 FLEXIBLE BOARD
308 A-7074-407-A MS-049 BOARD, COMPLETE
309 X-3950-589-1 HOLDER ASSY, MS
310 1-694-411-11 TERMINAL BOARD, BATTERY
*311 3-060-680-01 RETAINER, DC JACK
312 1-794-637-11 CONNECTOR, DC-IN
313 X-3950-593-1 PANEL (D) ASSY, BATTERY
314 3-060-592-01 BRACKET (R), S BELT
315 3-060-595-01 CLAW, BT LOCK
316 3-060-594-11 LEVER, BT RELEASE
317 3-053-121-41 BOLT (M2), SPRING
*318 3-060-774-01 JOINT, BT-R
319 3-060-598-01 BUTTON, AL
320 3-060-776-01 SHEET, AL
321 3-060-773-01 COVER, DC JACK
322 1-469-829-11 CORE, FERRITE (US)

6-8
6-1-8. EVF SECTION
Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks
not supplied
LCD903
351
352
353
354
355
356
357 358
358
360
359
361
362
351 X-3950-563-1 CABINET ASSY, EVF REAR
352 3-060-573-01 CUP, EYE
353 X-3950-564-1 CABINET (LOWER) ASSY, EVF FRONT
354 X-3950-565-1 HINGE ASSY, VF
355 3-713-791-21 SCREW (M1.7X8), TAPPING, P2
356 1-678-060-11 FP-193 FLEXIBLE BOARD
357 A-7074-467-A LB-065D BOARD, COMPLETE
358 3-060-702-01 CUSHION (498), LCD
359 3-060-701-01 ILLUMINATOR (498)
360 3-060-788-01 SHEET, LIGHT INTERCEPTION
361 X-3950-584-1 HOLDER ASSY, LCD
362 3-060-674-01 CABINET (UPPER), EVF FRONT
LCD903 8-753-026-79 LCX033AL-J

6-9
6-1-9. CENTER FRAME SECTION
Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks
not supplied
not supplied
402 403
404
405
406
407
407
414 407
408
409
410
401
411
407 413
407
412
412
Lens block section
(See page 6-10)
401 X-3950-594-1 FRAME (D) ASSY, CENTER
402 3-060-620-01 BUTTON, IP
403 3-060-621-11 ESCUTCHEON
404 3-060-622-01 KNOB, MF
405 3-060-619-01 KNOB, ND
406 3-060-623-01 COVER, BUTTON
407 3-053-121-11 BOLT (M2), SPRING
408 1-678-056-21 FP-188 FLEXIBLE BOARD
409 3-060-685-01 COVER, CCD
410 3-948-339-61 TAPPING
411 3-053-121-21 BOLT (M2), SPRING
412 3-060-795-01 TAPE, HARNESS FIXED
413 1-960-654-11 HARNESS, CJ-064
414 3-968-729-91 SCREW(M2), LOCK ACE, P2

6-10
6-1-10. LENS BLOCK SECTION
Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks
not supplied
451
452 465
466
453
457
458
460
461
462
463
464
459
454
455
456
Be sure to read “Precautions upon replacing CCD imager”
on page 4-9 when changing the CCD imager.
451 X-3950-586-1 COVER ASSY, PRISM
452 A-7074-398-A CD-254 BOARD, COMPLETE
453 3-713-791-61 SCREW (M1.7X7), TAPPING, P2
454 A-7031-100-A PRISM ASSY (SERVICE)(INCLUDE 3CCD)(US)
454 A-7031-101-A PRISM ASSY (SERVICE)(INCLUDE 3CCD)(AEP)
455 3-948-339-61 TAPPING
456 A-7074-399-A SE-108 BOARD, COMPLETE
457 3-948-339-31 SCREW, TAPPING P2
458 3-709-596-01 LENS ASSY, ZOOM
459 3-713-791-91 SCREW (M1.7)
460 3-709-595-12 VAP ASSY (B114B)
461 3-709-594-01 RING ASSY, ORNAMENTAL
462 3-963-933-01 EMBLEM, CCD
463 3-062-454-01 FOOT (A), RUBBER
464 3-060-681-01 RING, NAME
*465 3-053-354-01 CUSHION, CD FLEXIBLE
*466 3-062-778-01 SHEET (CD)
Ver 1.9 2004. 07

6-11
Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks
6-1-11. CASSETTE COMPARTMENT, DRUM AND REELTABLE ASSEMBLY
701
703
704
705
702
706
701
708
709
710
710
711
712
713
713
714
714
715
716
717
719
M901
710
707
718
710
710
701 3-988-312-01 SPRING, EXTENSION
702 3-988-220-01 BRAKE (T)
703 3-988-221-01 GEAR (T), BRAKE
704 3-988-222-01 SPRING (T), BRAKE
705 3-988-215-02 BASE, CASSETTE
706 3-988-217-01 ARM (S), RESET
707 3-988-281-02 ARM, HC
708 3-988-219-01 RACK (S), BRAKE
709 3-988-218-01 BRAKE (S)
710 3-947-503-01 SCREW (M1.4)
711 X-3948-445-1 TABLE (T) ASSY, REEL
712 X-3948-444-1 TABLE (S) ASSY, REEL
713 3-989-465-01 WASHER, STOPPER
714 3-988-298-01 SPRING EXTENSION
715 X-3948-441-9 CASSETTE COMPARTMENT ASSY
716 X-3948-443-2 DAMPER ASSY
717 A-7093-612-A DRUM BASE BLOCK ASSY
718 3-988-282-01 ROLLER, HC
719 3-988-283-01 STOPPER, TAPE FALL
M901 A-4900-081-A DRUM ASSY (DEH-14B/J-RP)

6-12
6-1-12. TAPE GUIDE, PINCH SLIDER ASSEMBLY AND BRAKE SLIDER ASSEMBLY
751
752
753 754
755
757
758
760
761
763
765
767
769
768
770
762
764
766
759
756
Included in Ref No. 813
on page 6-13.
771
773
Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks
751 3-988-263-01 GEAR, RELAY
752 X-3948-442-2 GEAR ASSY, GOOSENECK
753 X-3948-435-2 PLATE ASSY, TG1 ADJUSTMENT
754 X-3948-434-1 ARM ASSY, TG1
755 X-3948-428-2 SLIDER ASSY, PINCH
756 X-3948-766-1 SLIDER ASSY, BRAKE
757 3-988-270-01 SPRING (TG1), TENSION COIL
758 3-988-233-01 SPRING (TG7LD), TORSION
759 X-3948-433-2 ARM ASSY, PINCH
760 A-7093-501-A ARM BLOCK ASSY, TG7
761 3-988-257-01 GEAR (T), GL
762 3-988-252-02 GEAR (S), GL
763 3-988-258-01 SPRING (GLT), TORSION
764 3-988-253-01 SPRING (GLS), TORSION
765 X-3948-440-1 ARM (T) ASSY, GL
766 X-3948-439-2 ARM (S) ASSY, GL
767 3-947-503-01 SCREW (M1.4)
768 3-988-242-01 RAIL, GUIDE
769 X-3948-438-3 COASTER (T) ASSY
770 X-3948-934-4 COASTER (S2) ASSY
771 3-988-690-02 SPRING, TG7 RETAINER
773 3-053-083-01 SCREW
Ver 1.9 2004. 07

6-13
6-1-13. EACH GEARS AND LOADING/CAPSTAN MOTOR ASSEMBLY
801
802
803
804
805
806
807
808
809
811 812
813
814
807
802
819
820
815
816
817
818
810
807
807
M903
M902
S901
S902
S903
CN901
H901
not supplied
Q901
D901
H902
Q902
Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks
801 3-988-274-01 PULLEY, CONVERSION
802 3-988-276-02 BELT, TIMING
803 3-988-216-01 GEAR, CAM
804 3-988-211-01 GEAR, DECELERATION
805 3-988-210-01 SHAFT, WORM
806 3-988-207-01 HOLDER, MOTOR
807 3-947-503-01 SCREW (M1.4)
808 3-988-303-01 ARM, SPRING HOOK DRIVING
809 3-988-271-01 BASE, SPRING HOOK FULCRUM
810 3-988-302-01 HOOK, TG1 SPRING
811 3-988-208-01 SHIELD, MOTOR
812 1-657-785-11 FP-248 FLEXIBLE BOARD (DEW SENSOR)
813 A-7073-418-A FP-594 FLEXIBLE BOARD, COMPLETE
814 3-988-280-03 ARM, HC DRIVING
815 3-988-239-01 GEAR, GL DRIVING
816 3-988-223-01 ARM, EJECT
817 3-988-224-01 ARM, PINCH PRESS
818 X-3948-431-2 CHASSIS ASSY
819 3-050-170-01 HOLDER
820 3-051-787-02 SPRING (CAP), COMPRESSION COIL
CN901 1-784-723-11 PIN, CONNECTOR 4P
D901 8-719-067-13 DIODE GL453K
H901 8-719-061-28 DIODE HW-105C-FT-V (S REEL)
H902 8-719-061-28 DIODE HW-105C-FT-V (T REEL)
M902 8-835-606-01 MOTOR, DC SCD15A/C-NP (CAPSTAN)
M903 X-3948-346-1 MOTOR ASSY, LOADING
Q901 8-729-907-25 PHOTO TRANSISTOR PT4850F (TAPE END)
Q902 8-729-907-25 PHOTO TRANSISTOR PT4850F (TAPE TOP)
S901 1-771-039-51 SWITCH, PUSH (CASSETTE IN)
S902 1-572-719-32 SWITCH, PUSH (1 KEY) (REC PROOF)
S903 1-771-325-11 ENCODER, ROTARY (SWITCH) (MODE)
Ver 1.5 2002. 11