Sony EXMOR PMW-EX1 User manual

SOLID-STATE MEMORY CAMCORDER
PMW-EX1
WIDE CONVERSION LENS
VCL-EX0877
SERVICE MANUAL
1st Edition (Revised 1)

PMW-EX1
!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.

PMW-EX1
Vorsicht!
Explosionsgefahr bei unsachgemäßem Austausch
der Batterie.
Ersatz nur durch denselben oder einen vom
Hersteller empfohlenen ähnlichen Typ. Entsorgung
gebrauchter Batterien nach Angaben des
Herstellers.
ATTENTION
Il y a danger d’explosion s’il y a remplacement
incorrect de la batterie.
Remplacer uniquement avec une batterie du même
type ou d’un type équivalent recommandé par le
constructeur.
Mettre au rebut les batteries usagées conformément
aux instructions du fabricant.
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type
recommended by the manufacturer.
Dispose of used batteries according to the
manufacturer’s instructions.
ADVARSEL!
Lithiumbatteri-Eksplosionsfare ved fejlagtig
håndtering.
Udskiftning må kun ske med batteri
af samme fabrikat og type.
Levér det brugte batteri tilbage til leverandøren.
ADVARSEL
Lithiumbatteri - Eksplosjonsfare.
Ved utskifting benyttes kun batteri som
anbefalt av apparatfabrikanten.
Brukt batteri returneres
apparatleverandøren.
VARNING
Explosionsfara vid felaktigt batteribyte.
Använd samma batterityp eller en likvärdig typ
som rekommenderas av apparattillverkaren.
Kassera använt batteri enligt gällande
föreskrifter.
VAROITUS
Paristo voi räjähtää jos se on virheellisesti
asennettu.
Vaihda paristo ainoastaan laitevalmistajan
suosittelemaan tyyppiin.
Hävitä käytetty paristo valmistajan ohjeiden
mukaisesti.
1 (P)

1
PMW-EX1
Table of Contents
2-2-10. RE-250 Board/ RE-251 Board ............................ 2-10
2-2-11. Battery Case, TX-115 Board ...............................2-11
2-2-12. DPR-289 Board ................................................... 2-13
2-2-13. Case L Assembly ................................................. 2-14
2-2-14. Case R Assembly ................................................ 2-15
2-2-15. Prism Assembly ................................................... 2-15
2-2-16. ND Filter ............................................................. 2-16
2-2-17. AU-313 Board, JK-77 Board,
SW-1375 Board ................................................... 2-17
2-2-18. LENS UNIT ........................................................ 2-17
2-2-19. DR-621 Board ..................................................... 2-18
2-2-20. LED-465 Board ................................................... 2-19
2-2-21. Speaker ................................................................ 2-19
2-2-22. KSW-53 Board, HN-320 Board ..........................2-20
2-2-23. Microphone Unit Assembly ................................ 2-21
2-2-24. Microphone Unit ................................................. 2-22
2-2-25. DET-44 Board ..................................................... 2-23
2-2-26. 3.5-inch LCD Assembly ......................................2-24
2-2-27. Replacing the Parts in the Lens Grip ...................2-25
3. SERVICE Menu
3-1. SERVICE Menu List ...................................................... 3-1
3-2. SERVICE Menu Description .......................................... 3-3
3-2-1. Basic Menu Operations ......................................... 3-3
3-2-2. SERVICE Menu Structure ....................................3-3
3-2-3. Displaying the SERVICE Menu ........................... 3-3
3-3. SERVICE Menu Description .......................................... 3-3
3-3-1. MAINTENANCE Menu ....................................... 3-3
3-3-2. RPN CORRECT Menu ......................................... 3-7
3-3-3. INFORMATION Menu ......................................... 3-8
4. Alignment
4-1. Servicing software “ServiceNavi-EX” ........................... 4-1
5. Spare Parts
5-1. Notes on Repair Parts ..................................................... 5-1
5-2. Exploded Views .............................................................. 5-2
5-3. Electrical Parts List .......................................................5-17
5-4. Supplied Accessories .................................................... 5-55
6. Semiconductor Pin Assignments
Manual Structure
Purpose of this manual ................................................................. 4
Related manuals ........................................................................... 4
1. Service Overview
1-1. External Connectors ........................................................ 1-1
1-1-1. Signal Inputs and Outputs ..................................... 1-1
1-2. Location of the Printed Wiring Boards ........................... 1-3
1-3. Circuit Description .......................................................... 1-4
1-4. Service Tools/Measuring Equipment List .................... 1-10
1-4-1. Service Tools ....................................................... 1-10
1-4-2. Measuring Equipment ......................................... 1-10
1-5. Firmware Upgrade ........................................................ 1-11
1-6. Recommended Replacement Parts ............................... 1-12
1-7. Note on Service ............................................................. 1-13
1-7-1. Requirements on Replacement of Boards
or Parts ................................................................. 1-13
1-7-2. Requirements on Replacement of Lens ............... 1-13
1-7-3. Note on Replacement of Parts on the Board ....... 1-13
1-7-4. Description of Number Seal on the Prism ........... 1-13
1-7-5. Memory Backup Battery ..................................... 1-13
1-7-6. Unleaded Solder .................................................. 1-13
1-8. Connector Location Diagram on Board ........................ 1-14
1-9. Replacing the Flexible Card Wires ...............................1-14
1-10. Replacing the Coaxial Cable with Connector
(Fine Pitch Coaxial Cable) ............................................ 1-15
1-11. List of Error Numbers on the LCD Display ................. 1-16
2. Replacement of Main Parts
2-1. Outline of Replacement Procedures ............................... 2-1
2-2. Replacement Procedures ................................................. 2-2
2-2-1. Lithium Battery ..................................................... 2-2
2-2-2. Case (Bottom) L/R and Front Panel Assembly ..... 2-2
2-2-3. Microphone Holder Assembly ..............................2-3
2-2-4. EVF Assembly ...................................................... 2-4
2-2-5. Handle Assembly .................................................. 2-5
2-2-6. BP-43 Board ..........................................................2-6
2-2-7. Inside Panel Assembly/Outside Panel
Assembly ............................................................... 2-6
2-2-8. Rear Panel Assembly ............................................ 2-7
2-2-9. Express Card Assembly ........................................ 2-8

2PMW-EX1
7. Block Diagrams
Overall ............................................................................ 7-2
AU-313 (1/2) .................................................................. 7-3
AXM-35 (1/2) .................................................................7-3
BP-43 ..............................................................................7-3
HN-320 ........................................................................... 7-3
HN-338 ........................................................................... 7-3
KSW-53 (1/2) ................................................................. 7-3
MA-161 ........................................................................... 7-3
SW-1375 (1/2) ................................................................ 7-3
BI-202 .............................................................................7-4
BI-203 .............................................................................7-4
BI-204 .............................................................................7-4
DPR-289 .........................................................................7-4
EC-62 ..............................................................................7-5
HN-319 (1/2) .................................................................. 7-5
JK-77 ............................................................................... 7-6
AXM-35 (2/2) .................................................................7-8
DET-44 ........................................................................... 7-8
DR-621 ........................................................................... 7-8
KSW-53 (2/2) ................................................................. 7-8
RM-213 ........................................................................... 7-8
DC-143 ........................................................................... 7-9
RE-250 ............................................................................ 7-9
RE-251 .......................................................................... 7-10
ASW-65 ........................................................................ 7-11
AU-313 (2/2) ................................................................ 7-11
HN-319 (2/2) ................................................................ 7-11
LED-465 ....................................................................... 7-11
SW-1375 (2/2) .............................................................. 7-11
SW-1397 ....................................................................... 7-11
SWC-47 ........................................................................ 7-11
TX-115 .......................................................................... 7-12
8. Schematic Diagrams
ASW-65 .......................................................................... 8-2
AU-313 ........................................................................... 8-5
AXM-35 .......................................................................... 8-8
BI-202 ............................................................................. 8-9
BI-203 ........................................................................... 8-10
BI-204 ........................................................................... 8-11
BP-43 ............................................................................ 8-12
CN-3006 ....................................................................... 8-12
CN-3007 ....................................................................... 8-12
DC-143 .........................................................................8-12
DET-44 .........................................................................8-12
DPR-289 ....................................................................... 8-13
DR-621 .........................................................................8-44
EC-62 ............................................................................ 8-45
HN-318 .........................................................................8-45
HN-319 .........................................................................8-45
HN-320 .........................................................................8-46
HN-338 .........................................................................8-46
HN-339 .........................................................................8-46
JK-77 ............................................................................. 8-46
KSW-53 ........................................................................ 8-47
LE-346 ..........................................................................8-48
LED-465 ....................................................................... 8-48
MA-161 ......................................................................... 8-49
RE-250 ..........................................................................8-51
RE-251 ..........................................................................8-55
RM-213 .........................................................................8-59
SW-1375 ....................................................................... 8-59
SW-1397 ....................................................................... 8-59
SWC-47 ........................................................................ 8-60
TX-115 ..........................................................................8-62
Frame Wiring ................................................................ 8-69

3
PMW-EX1
9. Board Layouts
ASW-65 ..........................................................................9-2
AU-313 ........................................................................... 9-2
AXM-35 ..........................................................................9-3
BI-202 ............................................................................. 9-3
BI-203 ............................................................................. 9-3
BI-204 ............................................................................. 9-4
BP-43 ..............................................................................9-4
CN-3006 ......................................................................... 9-4
CN-3007 ......................................................................... 9-4
DC-143 ........................................................................... 9-5
DET-44 ........................................................................... 9-5
DPR-289 ......................................................................... 9-5
DR-621 ........................................................................... 9-6
EC-62 ..............................................................................9-7
HN-318 ........................................................................... 9-7
HN-319 ........................................................................... 9-7
HN-320 ........................................................................... 9-7
HN-338 ........................................................................... 9-8
HN-339 ........................................................................... 9-8
JK-77 ............................................................................... 9-8
KSW-53 ..........................................................................9-8
LE-346 ............................................................................ 9-9
LED-465 ......................................................................... 9-9
MA-161 ........................................................................... 9-9
RM-213 ........................................................................... 9-9
SW-1375 ......................................................................... 9-9
SW-1397 ......................................................................... 9-9
RE-250 .......................................................................... 9-10
RE-251 .......................................................................... 9-10
SWC-47 ........................................................................ 9-11
TX-115 .......................................................................... 9-11

4PMW-EX1
Manual Structure
Purpose of this manual
The service manual is intended for use by trained system and service engineers, and
provides the information of maintenance and detailed service.
Related manuals
The following manuals are available in this model.
If this manual is required, please contact your local Sony Sales Office/Service
Center.
..
..
.Operating Instructions (Supplied with the unit)
This manual is necessary for application and operation (and installation) of this
unit.
..
..
.“Semiconductor Pin Assignments” CD-ROM
This “Semiconductor Pin Assignments” CD-ROM allows you to search for
semiconductors used in Broadcast and Professional equipment.
This manual contains a complete list of semiconductors and their ID Nos., and
thus should be used together with the CD-ROM.
Part number: 9-968-546-06

PMW-EX1 1-1
Section 1
Service Overview
1-1. External Connectors
1-1-1. Signal Inputs and Outputs
1SDI OUT : BNC type
SDI output signal
2(HEADPHONES) : Stereo mini jack
Sound monitor, monaural/stereo selectable
_20.5 dBu (Reference level 16 Zloaded)
3AUDIO IN CH-1, CH-2 : XLR (3P, Female)
__
__
_EXT VIEW __
__
_
(0 dBu = 0.775 V rms)
No. Signal I/O Specifications
1 MIC/LINE (G) __60 dBu/_50 dBu/_40 dBu/
2 MIC/LINE (H) IN +4 dBu, selectable
3 MIC/LINE (C) IN High impedance, Balanced
4A/V OUT : Multiconnector (10P)
__
__
_EXT VIEW __
__
_
No. Signal I/O Specifications
1 LINE_MONI1_L (A/V) O LINE OUT (L)
2 LANC_SIG _NC
3 S_GND _GND
4 LANC_DC _NC
5 S-C O S OUT (C)
6 LINE_MONI2_R (A/V) O LINE OUT (R)
7 AV_SW I
8 VIDEO/AUDIO_GND _GND
9 VIDEO O Composite OUT
10 S-Y O S OUT (Y)
1
2
3
1
2
9
10
1
2
3
4 5
6
7
8
9
0
SIDE VIEW
FRONT VIEW
REAR VIEW

1-2 PMW-EX1
5COMPONENT OUT : Mini DV terminal (10P)
__
__
_EXT VIEW __
__
_
No. Signal I/O Specifications
1 Y O COMPONENT (Y)
2 Y_GND _Y GND
3 PB O COMPONENT (Pb)
4 PBPR_GND _PBPR GND
5 PR O COMPONENT (Pr)
6NC _
7NC _
8NC _
9 SW_GND _
10 SW I
6HDV : i.LINK connector (IEEE1394, S400) (4P)
__
__
_EXT VIEW __
__
_
No. Signal I/O Specifications
1TPB_I/O Strobe on receive, data on
transmit B (_)
2TPB+I/O Strobe on receive, data on
transmit B (+)
3TPA_I/O Data on receive, strobe on
transmit A (_)
4TPA+I/O Data on receive, strobe on
transmit A (+)
7(USB) : Mini-B connector (5P)
__
__
_EXT VIEW __
__
_
No. Signal I/O Specifications
1 VCC _USB Vcc
2D_I/O USB_
3D+I/O USB+
4ID _NC
5 GND _Ground
19
210
14
15
8DC IN : 2P (DC JACK TYPE 4)
__
__
_EXT VIEW __
__
_
9LENS REMOTE : (8P FEMALE)
__
__
_EXT VIEW __
__
_
No. Signal I/O Specifications
1 COMMON_V OUT GND
2 ZOOM IN GND: WIDE 1.66V: STOP
3.33V: TELE
3 COMMON+V OUT 3.33V
4 COMMON IN 1.66V
5 REC IN GND: ON OPEN: OFF
6 RET IN GND: ON OPEN: OFF
7 SW COMMON OUT GND
8 FRAME GND _
0Battery : (5P)
__
__
_EXT VIEW __
__
_
No. Signal I/O Specifications
1 BATT (+)_+11 to +17 V dc
2 BAT_SCL O
3 BAT_SDA I/O
4 BATT_ID_DATA I
5 BATT (_)_
GNDEXT DC
18
27
36
45
12 345