Sony Handycam DCR-HC94E User manual

SERVICE MANUAL
Sony EMCS Co.
LEVEL 2
Link
SERVICE NOTE
MODEL INFORMATION TABLE
SPECIFICATIONS
FRAME SCHEMATIC DIAGRAMS
BLOCK DIAGRAMS
DISASSEMBLY
PRINTED WIRING BOARDS
REPAIR PARTS LIST
SCHEMATIC DIAGRAMS
Link
Revision History
Revision History
How to use
Acrobat Reader
How to use
Acrobat Reader
DCR-HC94E/HC96/HC96E_L2
DCR-HC94E/HC96/HC96E
RMT-831
Ver. 1.3 2007.05
DIGITAL VIDEO CAMERA RECORDER
N MECHANISM (MDX-N110) Photo: DCR-HC96
The components identified by
mark 0or dotted line with
mark 0are critical for safety.
Replace only with part num-
ber specified.
Les composants identifiés par une
marque 0sont critiques pour la
sécurité.
Ne les remplacer que par une pièce
portant le numéro spécifié.
US Model
Canadian Model
AEP Model
UK Model
East European Model
North European Model
E Model
Australian Model
Chinese Model
Hong Kong Model
Korea Model
Tourist Model
Japanese Model
2007E0500-1
© 2007.5
Published by Kohda TEC
9-876-932-31
• Precaution on Replacing the VC-419 Board

5-2
5. REPAIR PARTS LIST
DCR-HC94E/HC96/HC96E_L2
5-1-1. OVERALL ASSEMBLY
Ref. No. Part No. Description Ref. No. Part No. Description
1 2-667-638-01 CABINET (175), NS
2 2-667-635-01 UPPER, CAB (175)
3 2-667-637-01 RING, TOP
4 2-667-873-01 COVER (175), SHOE
#2 2-635-562-31 SCREW (M1.7) (Black)
#3 2-660-401-01 SCREW (M1.7), NEW TRU-STAR, P2 (Red)
#10 2-599-475-31 SCREW (M1.7) (Silver)
#14 2-599-475-11 SCREW (M1.7) (Silver)
5-1. EXPLODED VIEWS
DISASSEMBLY
HARDWARE LIST
#2
#3
#2
#10
#2 #2
#2
#10
#14
#14
#1
0
#10
1
2
4
3
Front Panel Block
(See page 5-3.) Cabinet (R) Block
(See page 5-4.)
Main Block-1
(See page 5-5.)

5-3
5. REPAIR PARTS LIST
DCR-HC94E/HC96/HC96E_L2
5-1-2. FRONT PANEL BLOCK
Ref. No. Part No. Description Ref. No. Part No. Description
51 X-2108-413-1 PANEL (175) ASSY, F
52 2-667-571-01 SCREW (175), FILTER
53 2-664-986-01 COVER, JACK
*54 2-664-946-01 RETAINER, MICROPHONE
55 A-1153-994-A SI-054 BOARD, COMPLETE
*56 2-672-995-01 SHEET (F)
57 3-941-343-01 TAPE (A)
58 2-667-575-01 CABINET, JACK (HC96/HC96E)
58 2-667-575-11 CABINET, JACK (HC94E)
59 2-667-573-01 HOLDER, CAPACITOR
60 2-667-572-01 PLATE (175), F ORNAMENTAL
ns: not supplied
061 1-479-569-11 FLASH UNIT
63 1-787-397-11 MOTOR UNIT (LENS BARRIER)
64 2-667-570-01 TALLY (175), REC
*65 2-667-564-01 PLATE (175), LENS GROUND
*66 2-675-602-01 SHEET, F INSULATING
0*BT401 1-756-640-11 BATTERY, LITHIUM SECONDARY
0C415 1-112-766-11 CAP, ELECT 70uF 330V (Note)
MIC901 1-542-513-21 MICROPHONE
#3 2-660-401-01 SCREW (M1.7), NEW TRU-STAR, P2 (Red)
#12 3-080-204-21 SCREW, TAPPING, P2 (Black)
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type.
• Refer to page 5-1 for mark 0.
HARDWARE LIST
SI-054
#3
#12
#12
#12
57
59
58
56
54
55
61
52
64
60
65
63
51
! : BT401 (BATTERY, LITHIUM SECONDARY)
Board on the mount position.
(See page 4-40.)
MIC901
BT401
C41
5
53
66
ૻϩ
ஏૡƣ۶ՅƤ¨঩ƌƄܶDŽƟŹƝ౑༎Ǝǀ׺ǁƁŷƿ
ƳƎ§ஏૡLJ۶ՅƎǀ݉ƠƤ೮Ə௙ƍ٥บƣஏૡ
ෲƤ௙௃ഌƝ۶ՅƌƛƄƕƊŹ§
Note: %ƤȆǎțǰޑ5+ռನƠƤժƳǁƳƐLj§ Note: C415 is not included in SI-054 complete

5-4
5. REPAIR PARTS LIST
DCR-HC94E/HC96/HC96E_L2
Ref. No. Part No. Description Ref. No. Part No. Description
101 A-1178-210-A CABINET (C (HC96)), SERVICE (P)
(HC96/HC96E)
101 A-1178-211-A CABINET (C (HC94)), SERVICE (P) (HC94E)
102 3-941-343-01 TAPE (A)
103 A-1153-995-A PD-284 BOARD, COMPLETE
*104 1-867-778-11 FP-380 FLEXIBLE BOARD (Note)
105 2-664-737-01 COVER (C), HINGE
106 X-2067-431-1 HINGE ASSY
107 2-664-738-01 COVER (M), HINGE
*108 2-664-734-01 CUSHION (173), TP
109 A-1153-842-A FP-386 FLEXIBLE BOARD, COMPLETE
110 X-2108-000-1 CABINET (M (173)) ASSY, P (EXCEPT J)
5-1-3. CABINET (R) BLOCK
110 X-2108-416-1 CABINET (M (175)) ASSY, P (J)
111 1-478-984-11 KEY BLOCK, CONTROL (SB10600)
112 X-2108-417-1 CABINET (R (175)) ASSY (J)
112 X-2108-418-1 CABINET (R (175)) ASSY (EXCEPT J)
113 A-1153-904-A LIGHT GUIDE BLOCK (2.7)
114 1-479-506-31 KEY BLOCK, CONTROL (CF17000)
LCD901 A-1083-763-A TP BLOCK ASSY 27STGU
*SP901 1-825-260-31 K016NA503-12
#3 2-660-401-01 SCREW (M1.7), NEW TRU-STAR, P2 (Red)
#10 2-599-475-31 SCREW (M1.7) (Silver)
#12 3-080-204-21 SCREW, TAPPING, P2 (Black)
#13 3-085-397-01 SCREW (Silver)
Note: Be sure read “HELP” when you install the FP-
380 flexible board.
DISASSEMBLY
HARDWARE LIST
PD-284
#12
#12
#12
LCD901
#13 #12
#10
#12
#3
ns
102
104
(Note)
101
103
105
107
108
110
109
111
112
114
ns
SP901
ns
ns
ns
106
113
ns: not supplied
Note: (2ǽȔǕǟǾȓռನƣ۶ՅࠜƤ“HELP”
LJ೮Əſ௱ƴƄƕƊŹ§

5-5
5. REPAIR PARTS LIST
DCR-HC94E/HC96/HC96E_L2
5-1-4. MAIN BLOCK-1
Ref. No. Part No. Description Ref. No. Part No. Description
151 X-2108-419-1 BOTTOM (175) ASSY, CABINET
*152 1-867-779-11 FP-381 FLEXIBLE BOARD
153 X-2108-411-1 PANEL (175) ASSY, BT
154 2-664-984-01 COVER, DC (IN)
155 2-664-985-01 LID, CPC
*156 1-830-777-11 CABLE, FLEXIBLE FLAT (FFC-062)
ns: not supplied
157 A-1153-971-A MS-314 BOARD, COMPLETE
BH001 1-780-064-21 BATTERY TERMINAL BOARD (Note)
J001 1-815-792-11 CONNECTOR, DC-IN (7.2V) (Note)
#2 2-635-562-31 SCREW (M1.7) (Black)
#3 2-660-401-01 SCREW (M1.7), NEW TRU-STAR, P2 (Red)
#11 3-078-890-11 SCREW, TAPPING (Silver)
DISASSEMBLY
HARDWARE LIST
#3
#3
#2
#2
#2
#2
#11
BH001
(Note)
J001
(Note)
ns
151
152
153
154
155
Lens Block
(See page 5-6.)
EVF Block
(See page 5-7.)
Main Block-2
(See page 5-8.)
#3
157
156
Note: BH001 and J001 are not included in FP-381
flexible board.
Note: @F../ĀH../ǼĀDN+16/ɕɬȭȷɖɫӐ
௼ǸǼҾȋșȋǨȠÿ

5-6
5. REPAIR PARTS LIST
DCR-HC94E/HC96/HC96E_L2
Ref. No. Part No. Description Ref. No. Part No. Description
201 8-848-792-01 LSV-942A
202 2-667-620-01 FRAME (175), LENS
203 1-758-992-11 OPTICAL FILTER BLOCK
204 3-085-457-01 RUBBER (870), SEAL
206 A-1154-000-A CD-634 BOARD, COMPLETE (HC96)
206 A-1154-001-A CD-634 BOARD, COMPLETE (HC94E/HC96E)
5-1-5. LENS BLOCK
207 1-964-390-21 HARNESS (CD-122) (Note 3)
*208 2-669-720-01 SHEET (CD), INSULATING
IC3601 A-1089-147-A CCD BLOCK ASSY (CCD IMAGER) (Note 1, 2)
#8 3-078-890-11 SCREW, TAPPING (Silver)
#12 3-080-204-21 SCREW, TAPPING, P2 (Black)
HARDWARE LIST
Note 1: IC3601 is not included in CD-634 complete board.
CD-634
#12
IC3601
(Note1, 2)
ns
ns
#8
201
203
202
204
207
206
208
#8
Note 1: GA14./ǼɞȦɳɈۥAB+412Ӑ௼ǸǼҾȋșȋǨȠÿ
ns: not supplied
Note 2: Be sure to read “Precuations for Replacement of Imager”
on page 4-3 when changing the imager.
Note 3: Refer to page 2-1 “Note for disconnecting the harness
(CD-122) ” when changing the harness (CD-122).
Note 2: ȤɡĘȸɣǻيҙݰǼ2+2ɚĘȸǻ“ȤɡĘȸɣيҙݰ
ǻ”ȟూǧǗ୅ȌǜǭǢǑÿ
Note 3: ɏĘɍȹĦAB+/00ħǻيҙݰǼ0+/ɚĘȸǻ“Lmrcdmp
bgqamllcarglerfcf_plcqq&AB+/00'”ȟܤࡔǸǤdz
ǜǭǢǑÿ

5-7
5. REPAIR PARTS LIST
DCR-HC94E/HC96/HC96E_L2
5-1-6. EVF BLOCK
Ref. No. Part No. Description Ref. No. Part No. Description
251 A-1153-981-A LB-124 BOARD, COMPLETE
252 2-664-672-01 GUIDE, LAMP
*253 2-638-819-01 CUSHION, LCD
*254 2-638-818-01 ILLUMINATOR
*255 2-638-816-01 PLATE (TFT), DEFLECTION
256 2-664-671-01 SPACER, LCD
258 1-867-980-11 FP-388 FLEXIBLE BOARD
*259 2-667-588-01 CABINET (175), INNER
*260 2-638-813-01 PLATE (CF), DEFLECTION
*261 2-667-590-01 FRAME (175), FIXED
262 X-2108-415-1 VF (175) ASSY
263 X-2108-414-1 EYE CUP (175) ASSY
264 1-818-890-11 CONNECTOR, EXTERNAL (HOT SHOE)
265 1-867-783-11 FP-385 FLEXIBLE BOARD
266 2-667-589-01 PLATE (175), VF ORNAMENTAL
LCD902 8-753-245-09 LCX059CKK-1
#12 3-080-204-21 SCREW, TAPPING, P2 (Black)
#14 2-599-475-11 SCREW (M1.7) (Silver)
HARDWARE LIST
#12
#14
#14
#14
LCD902
251
253
258
259
254
255
256
252
260
262
263
266
261
264
265

5-8
5. REPAIR PARTS LIST
DCR-HC94E/HC96/HC96E_L2
Ref. No. Part No. Description Ref. No. Part No. Description
301 2-664-982-01 SCREW, TRIPOD
*302 2-667-634-01 FRAME (175), BOTTOM
303 1-479-507-21 KEY BLOCK, CONTROL (SS17000) (EXCEPT J)
303 1-479-507-31 KEY BLOCK, CONTROL (SS17000) (J)
304 A-1154-409-A VC-419 BOARD, COMPLETE (SERVICE)
(HC96/HC96E)
304 A-1154-410-A VC-419 BOARD, COMPLETE (SERVICE)
(HC94E)
305 1-830-835-11 CABLE, FLEXIBLE FLAT (FFC-065)
5-1-7. MAIN BLOCK-2
306 A-1153-970-A CR-064 BOARD, COMPLETE
*307 1-830-775-11 CABLE, FLEXIBLE FLAT (FFC-060)
308 2-659-500-01 LABEL, FUSE REPLACEMENT CAUTION
(US, CND)
*308 2-283-326-01 LABEL, CAUTION (J)
309 3-062-214-01 SCREW (M1.4X1.5)
313 1-830-836-11 CABLE, FLEXIBLE FLAT (FFC-066)
#2 2-635-562-31 SCREW (M1.7) (Black)
#3 2-660-401-01 SCREW (M1.7), NEW TRU-STAR, P2 (Red)
ns: not supplied
DISASSEMBLY
HARDWARE LIST
CR-064
VC-419
ns
#
3
#2
301
302
303
304
305 313
308
309
Mechanism Deck Section
(See page 5-9.)
US, CND, J
#3
306
307
Ver 1.1 2006.05

5-9
5. REPAIR PARTS LIST
DCR-HC94E/HC96/HC96E_L2
5-1-8. MECHANISM DECK SECTION
ns : not supplied
M901
LS chassis block assembly
(See page 5-10)
708
703
704
701
ns
714
715
712
713
711
705
705
705
709
710
707
702
706
Ref. No. Part No. Description Ref. No. Part No. Description
701 X-2024-478-1 PENDULUM ASSY
702 2-342-917-02 LED BASE
703 7-627-850-77 SCREW, PRECISION +P 1.4X1.8
704 3-079-366-11 RELEASE, REEL LOCK
705 3-703-816-08 SCREW (M1.4X1.4), SPECIAL HEAD
706 X-2024-450-3 COMPARTMENT ASSY, CASSETTE
707 2-342-926-01 SPRING (ARM S), TENSION COIL
708 2-546-417-01 SCREW (M1.4)
709 2-342-933-01 PLATE, TOP
710 2-342-927-01 SPRING (ARM T), TENSION COIL
711 2-541-585-01 SHEET, FLEXIBLE ADHESIVE
712 2-342-918-01 TG6 CATCHER
713 A-1080-997-A MD (N100) SUB ASSY A
714 3-703-816-13 SCREW (M1.4X2.0), SPECIAL HEAD
715 3-315-414-31 WASHER
M901 A-1154-545-A DRUM (DEH-33E-R) (SERVICE)

5-10
5. REPAIR PARTS LIST
DCR-HC94E/HC96/HC96E_L2
5-1-9. LS/MECHANICAL CHASSIS BLOCK ASSEMBLY-1
ns : not supplied
n
s
755
768
755
756
757
759
760
761
764
765
762
763
768
768
769
770
771
758
ns
752
753
754
751
766
767
LS / Mechanical chassis
block assembly-2
(See page 5-11)
Note: These two screws are the fixing screws of the LS cam plate.
These two fixing screws are used for adjsting the LS cam plate position.
(refar to 4-2. LS cam adjustment of DV mechanical adjustment manual IX)
772
(Note)
772
(Note)
Ref. No. Part No. Description Ref. No. Part No. Description
751 2-342-759-01 SPRING, RVS BRAKE
752 A-1083-005-A BLOCK ASSY, RVS BRAKE
753 2-342-731-01 POSITIONING, S
754 A-1083-006-A BLOCK ASSY, S BRAKE
755 3-075-097-11 SCREW (M1.4X1.4), SPECIAL HEAD
756 X-2024-473-1 TABLE ASSY, S REEL
757 A-1083-007-B BLOCKASSY, TENSION REGULATOR
758 2-342-705-01 GEAR (T), GL
759 2-342-902-01 SPRING, TENSION REGULATOR
760 X-2024-474-1 TABLE ASSY, T REEL
761 X-2024-476-1 ARM ASSY, PINCH
762 2-342-906-01 SPRING (PINCH RETURN), TORSION
763 2-342-626-01 SPRING (RETURN TG6), EXTENSION
764 A-1083-002-A BLOCK ASSY, TG6
765 X-2024-468-1 ARM ASSY (S), GL
766 X-2024-465-1 COASTER (S) ASSY
767 2-342-612-01 RAIL
768 3-703-816-13 SCREW (M1.4X2.0), SPECIAL HEAD
769 X-2024-466-1 COASTER (T) ASSY
770 X-2024-469-1 ARM (T) ASSY, GL
771 2-342-716-01 SPRING (T), TORSION COIL
772 3-703-816-08 SCREW (M1.4X1.4), SPECIAL HEAD
(for adjustment)

5-11
5. REPAIR PARTS LIST
DCR-HC94E/HC96/HC96E_L2
ns : not supplied
5-1-10. LS/MECHANICAL CHASSIS BLOCK ASSEMBLY-2
801
802
803
804
804 810
812
813
814
815
815
816
817
818
811
806
807
808
809
ns
ns
ns
H901
D901
Q902
S901
M902
Q901
MIC902
H902
819
820
821
FP-031
(Note 1)
FP-031
(Note 1)
FP-032
(Note 1, 2)
Note1: The FP-031 and FP-032 are supplied as the assembled part of
the MD (N100) sub ass'y A by attaching them with the adhesive agent.
These parts are not separately supplied because assembling of
these parts requires high accuracy.
Note2: The mode switch (S903) function works when the contactor of the FP-032
contacts with the bottom surface of wiper of the mode gear ass'y.
(Note2)
Ref. No. Part No. Description Ref. No. Part No. Description
801 2-342-624-01 SPRING (PINCH LIMITTER), EXTENSION
802 X-2024-463-1 SLIDER ASSY, MODE
803 X-2024-462-1 GEAR ASSY, CAM
806 2-342-621-01 GEAR, RELAY
807 3-315-414-31 WASHER
808 2-342-620-01 GEAR, CONVERSION
809 3-084-377-01 HEAD (SCREW M1.2)
810 X-2024-460-1 BASE ASSY, CAM
811 X-2024-461-1 GEAR ASSY, MODE
812 2-342-615-01 GEAR, NO.2
813 2-342-691-01 GEAR, NO.1
814 2-637-945-01 MOTOR HOLDER
815 3-895-822-71 SCREW (M1.2X2), SPECIAL, 0
816 2-342-689-01 WORM SHAFT (2J)
817 2-637-947-01 BASE, MOTOR HOLDER
818 1-677-049-11 FP-228 FLEXIBLE BOARD (DEW SENSOR)
819 2-342-686-01 COVER, CAPSTAN
820 2-541-984-01 MIC COVER
821 3-703-816-13 SCREW (M1.4X2.0), SPECIAL HEAD
D901 6-500-652-01 DIODE GL453SE0000F (TAPE LED)
H901 8-719-067-74 ELEMENT, HOLE HW-105A-CDE-T (S REEL)
H902 8-719-067-74 ELEMENT, HOLE HW-105A-CDE-T (T REEL)
M902 X-2024-464-1 MOTOR ASSY (LOADING)
MIC902 1-818-576-11 PIN, CONNECTOR (WITH DETECTION SWITCH)
Q901 6-550-672-01 TRANSISTOR PT4850FJE00F (TAPE END)
Q902 6-550-672-01 TRANSISTOR PT4850FJE00F (TAPE TOP)
S901 1-786-448-22 SWITCH, PUSH (1 KEY) (CC DOWN)