Sony HDCU1000 User manual

HD CAMERA CONTROL UNIT
HDCU1000
HDCU1080
HDCU1500
SD ENCODER UNIT
HKCU1001
MULTI INTERFACE UNIT
HKCU1003
SDI OUTPUT EXPANSION UNIT
HKCU1005
MAINTENANCE MANUAL
1st Edition (Revised 1)
Serial No. 10001 and Higher : HDCU1000 (UC)
Serial No. 30001 and Higher : HDCU1000 (J)
Serial No. 40001 and Higher : HDCU1000 (CE)
Serial No. 50001 and Higher : HDCU1080 (CN)
Serial No. 10001 and Higher : HDCU1500 (SY)
Serial No. 30001 and Higher : HDCU1500 (J)

MM/HDCU1000 Series
!WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
!WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
!AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
This camera control unit is classified as a CLASS 1
LASER PRODUCT.
CLASS 1 LASER PRODUCT
LASER KLASSE 1 PRODUKT
LUOKAN 1 LASERLAITE
KLASS 1 LASER APPARAT
Laser Diode Properties
Wavelength : 1310 ±40 nm
Emission duration : Pulse Modulation
Laser output power : 141+37 uW
_29
CAUTION
The use of optical instruments with this product
will increase eye hazard.
CAUTION
Use of controls or adjustments or performance of
procedures other than those specified herein
may result in hazardous radiation exposure.
For safety, do not connect the connector for peripheral
device wiring that might have excessive voltage to the
following port(s).
: Ethernet connector
Follow the instructions for the above port(s).

MM/HDCU1000 Series
Attention-when the product is installed in Rack:
1. Prevention against overloading of branch circuit
When this product is installed in a rack and is
supplied power from an outlet on the rack, please
make sure that the rack does not overload the supply
circuit.
2. Providing protective earth
When this product is installed in a rack and is
supplied power from an outlet on the rack, please
confirm that the outlet is provided with a suitable
protective earth connection.
3. Internal air ambient temperature of the rack
When this product is installed in a rack, please make
sure that the internal air ambient temperature of the
rack is within the specified limit of this product.
4. Prevention against achieving hazardous
condition due to uneven mechanical loading
When this product is installed in a rack, please make
sure that the rack does not achieve hazardous
condition due to uneven mechanical loading.
5. Install the equipment while taking the operating
temperature of the equipment into consideration
For the operating temperature of the equipment, refer
to the specifications of the Operation Manual.
1 (P)
For the customers in the Netherlands
Voor de klanten in Nederland
Hoe u de batterijen moet verwijderen, leest u in de tekst
van deze handleiding.
Gooi de batterij niet weg maar lever deze in als klein
chemisch afval (KCA).
Für Kunden in Deutschland
Entsorgungshinweis: Bitte werfen Sie nur entladene
Batterien in die Sammelboxen beim Handel oder den
Kommunen. Entladen sind Batterien in der Regel dann,
wenn das Gerät abschaltet und signalisiert “Batterie
leer”oder nach längerer Gebrauchsdauer der Batterien
“nicht mehr einwandfrei funktioniert”. Um
sicherzugehen, kleben Sie die Batteriepole z.B. mit
einem Klebestreifen ab oder geben Sie die Batterien
einzeln in einen Plastikbeutel.

MM/HDCU1000 Series
2 (P)
Vorsicht!
Explosionsgefahr bei unsachgemäßem Austausch
der Batterie.
Ersatz nur durch denselben oder einen vom
Hersteller empfohlenen ähnlichen Typ. Entsorgung
gebrauchter Batterien nach Angaben des
Herstellers.
ATTENTION
Il y a danger d’explosion s’il y a remplacement
incorrect de la batterie.
Remplacer uniquement avec une batterie du même
type ou d’un type équivalent recommandépar le
constructeur.
Mettre au rebut les batteries usagées conformément
aux instructions du fabricant.
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type
recommended by the manufacturer.
Dispose of used batteries according to the
manufacturer’s instructions.
ADVARSEL!
Lithiumbatteri-Eksplosionsfare ved fejlagtig
håndtering.
Udskiftning måkun ske med batteri
af samme fabrikat og type.
Levér det brugte batteri tilbage til leverandøren.
ADVARSEL
Lithiumbatteri - Eksplosjonsfare.
Ved utskifting benyttes kun batteri som
anbefalt av apparatfabrikanten.
Brukt batteri returneres
apparatleverandøren.
VARNING
Explosionsfara vid felaktigt batteribyte.
Använd samma batterityp eller en likvärdig typ
som rekommenderas av apparattillverkaren.
Kassera använt batteri enligt gällande
föreskrifter.
VAROITUS
Paristo voi räjähtää jos se on virheellisesti
asennettu.
Vaihda paristo ainoastaan laitevalmistajan
suosittelemaan tyyppiin.
Hävitäkäytetty paristo valmistajan ohjeiden
mukaisesti.

1 (E)
MM/HDCU1000 Series
Table of Contents
2-2. Replacing the Main Parts (HDCU1500) .................. 2-8 (E)
2-2-1. Replacing the Power Supply Unit
(HDCU1500) .................................................. 2-8 (E)
2-2-2. Replacing the DC Fan (HDCU1500) ............. 2-9 (E)
2-2-3. Replacing the Front Panel
(HDCU1500) ................................................ 2-10 (E)
2-2-4. Removing the Rear Panel (HDCU1500) ...... 2-10 (E)
2-2-5. Replacing the MB-1072 Board
(HCDU1500) ................................................ 2-11 (E)
2-2-6. Replacing the CNB-22 Board
(HDCU1500) ................................................ 2-12 (E)
2-2-7. Replacing the SDP-12 Board
(HDCU1500) ................................................ 2-12 (E)
3. Electrical Alignment
3-1. Preparation ............................................................... 3-1 (E)
3-1-1. Required Equipment ....................................... 3-1 (E)
3-1-2. Notes on Adjustments .................................... 3-1 (E)
3-1-3. Connection of Equipment ............................... 3-2 (E)
3-1-4. Initialization Settings ...................................... 3-3 (E)
3-2. Audio System Adjustment ....................................... 3-4 (E)
3-2-1. Microphone Level Adjustment ....................... 3-4 (E)
3-2-2. RTS Intercom Adjustment ............................. 3-5 (E)
3-3. Video and Reference Signal System Adjustment .... 3-6 (E)
3-3-1. 27 MHz VCO Free-run Adjustment ............... 3-6 (E)
3-3-2. Clock (74 MHz) Duty Adjustment ................. 3-6 (E)
3-3-3. Prompter Level 1/2 Adjustment ..................... 3-7 (E)
3-4. Video Signal System Adjustment (Front board) ..... 3-7 (E)
3-4-1. SD-SDI Input VCO Free-run Adjustment ...... 3-7 (E)
3-4-2. STAIR CASE Adjustment ............................. 3-8 (E)
3-5. SD Signal System Adjustment ................................. 3-8 (E)
3-5-1. VBS Output Level Adjustment ...................... 3-8 (E)
3-5-2. PIX Output Level Adjustment ........................ 3-9 (E)
3-5-3. WF Output Level Adjustment ........................ 3-9 (E)
3-5-4. GRB Output Level Adjustment .................... 3-10 (E)
3-5-5. Y/R-Y/B-Y Output Level Adjustment ......... 3-11 (E)
4. Spare Parts
4-1. Notes on Repair Parts ..................................................... 4-1
4-2. Exploded Views .............................................................. 4-2
4-3. Electrical Parts List ....................................................... 4-12
4-4. Packing Materials & Supplied Accessories ................4-142
4-5. Optional Fixtures List ................................................. 4-142
Manual Structure
Purpose of this manual ........................................................... 5 (E)
Related manuals ..................................................................... 5 (E)
1. Service Overview
1-1. Service Information ................................................. 1-1 (E)
1-1-1. Tools ............................................................... 1-1 (E)
1-1-2. Cautions when Replacing the Lithium
Battery ............................................................ 1-1 (E)
1-2. Notes for Replacing Parts ........................................ 1-2 (E)
1-2-1. Notes for Replacing the Flexible Card
Wire ................................................................ 1-2 (E)
1-2-2. Notes for Replacing the Board ....................... 1-3 (E)
1-2-3. Notes for Replacing the Connector on
the Board ........................................................ 1-3 (E)
1-2-4. Notes for HDCU1080 ..................................... 1-3 (E)
1-3. Connecting/Disconnecting the Flexible Card
Wire ......................................................................... 1-4 (E)
1-4. Writing and Rewriting the PLD Internal Data ......... 1-5 (E)
1-5. Circuit Protection Parts ............................................ 1-6 (E)
1-6. Circuit Description ................................................... 1-7 (E)
1-6-1. HDCU1000/1080/1500 Common .................. 1-7 (E)
1-6-2. HDCU1000/1080 ........................................... 1-8 (E)
1-6-3. HDCU1500 ..................................................... 1-8 (E)
1-6-4. HKCU1001 ..................................................... 1-8 (E)
1-6-5. HKCU1003 ..................................................... 1-9 (E)
1-6-6. HKCU1005 ..................................................... 1-9 (E)
1-7. Notes on Repair Parts ............................................ 1-10 (E)
1-8. Unleaded Solder ..................................................... 1-10 (E)
2. Replacement of Main Parts
2-1. Replacing the Main Parts (HDCU1000/1080) ......... 2-1 (E)
2-1-1. Replacing the Switching Regulator
(HDCU1000/1080) ......................................... 2-1 (E)
2-1-2. Replacing the DC Fan (HDCU1000/1080) .... 2-3 (E)
2-1-3. Replacing the Fuse (HDCU1000/1080) ......... 2-4 (E)
2-1-4. Removing the Rear Panel
(HDCU1000/1080) ......................................... 2-5 (E)
2-1-5. Replacing the SDP-12 Board
(HDCU1000/1080) ......................................... 2-5 (E)
2-1-6. Replacing the MB-1071 Board
(HDCU1000/1080) ......................................... 2-6 (E)
2-1-7. Replacing the CNB-21 Board
(HDCU1000/1080) ......................................... 2-7 (E)