Sony XDCAM EX PMW-EX3 User manual

SOLID-STATE MEMORY CAMCORDER
PMW-EX3
SERVICE MANUAL
1st Edition

4-1
PMW-EX3
4-1. Notes on Repair Parts
1. Safety Related Components Warning
w
Components marked !are critical to safe operation.
Therefore, specified parts should be used in the case of
replacement.
2. Standardization of Parts
Some repair parts supplied by Sony differ from those
used for the unit. These are because of parts common-
ality and improvement.
3. Stock of Parts
Parts marked with “o” at SP (Supply Code) column of
the spare parts list may not be stocked. Therefore, the
delivery date will be delayed.
4. Harness
Harnesses with no part number are not registered as
spare parts.
Section 4
Spare Parts
4-1.

4-2 PMW-EX3
Handle Block 1
4-2. Exploded Views
VF REAR
6
7
1
24
16
22
21
17
23
34
34
23
14
36
13
14
22
15
14
15
34
25 14
14
14
5
12
3
32
18
26
33
29
10
4
2
11
9
19
8
15
34 35
28
27
30
BTB2.6 x8
20
31
37
38
39
41
40 PTT2.6 x6

4-3
PMW-EX3
Handle Block 1
No. Part No. SP Description
1 A-1545-701-A s MOUNTED CIRCUIT BOARD, AXM-36
2 A-1545-702-A s MOUNTED CIRCUIT BOARD, KSW-54
3 A-1545-707-A s MOUNTED CIRCUIT BOARD, LED-469
4 A-1545-709-A s MOUNTED CIRCUIT BOARD, IF-1069
5 A-1545-799-A s MOUNTED CIRCUIT BOARD, HP-144
6 X-2187-352-1 s MICROPHONE HOLDER ASSY
7 X-2318-445-2 s TOP COVER ASSY, HANDLE
8 X-2318-450-1 s PAD SUB ASSY
9 1-478-955-21 s SWITCH BLOCK, CONTROL (ZS-5610)
10 1-825-968-11 s LOUDSPEAKER (1.8CM)
11 1-966-163-11 s HARNESS, SUB (KSW54-IF1069)
12 1-966-170-11 s HARNESS, SUB (8PIN)
13 2-640-315-02 o SCREW (M2X5), SMALL, +P, SW
14 3-056-233-21 s SCREW (M2), LOCK ACE, P2
15 3-080-203-31 s SREW(M2),LOCK ACE, P2
16 3-080-203-51 s SREW(M2),LOCK ACE, P2
17 3-165-904-01 s WASHER, SCREW STOPPER
18 3-276-443-11 s SPEAKER CUSHION
19 3-278-666-02 s RAIL, XLR SW
20 3-295-151-01 s XLR SW KNOB 2
21 3-657-657-02 s SCREW (M5)
22 3-688-754-11 s SPRING
23 3-688-755-13 s SHOE, ACCESSORY
24 3-876-723-01 s BRACKET,OUT MICROPHONE
25 3-876-730-01 s BRACKET, REAR SHOE
26 3-876-731-01 s BRACKET, HP
27 3-876-782-02 s SHAFT PAD
28 3-876-783-01 s COVER,PAD CENTER
29 3-878-244-01 s BRACKET, SPEAKER
30 3-878-246-01 s COVER, PAD STOPPER
31 3-878-248-01 s SPRING PAD
32 3-878-252-01 s HARNESS COVER, HANDLE REAR
33 3-878-256-02 s RUBBER SW KEY
34 4-673-655-01 s SCREW +B
35 3-654-058-12 s SPACER (3X2)
36 1-877-244-11 s PRINTED WIRING BOARD, HN-349
37 4-110-064-01 s HOOD, LENS
38 1-788-858-11 s LENS, ZOOM (VCL-614B2X)
39 3-452-468-01 s BELT, GRIP
40 3-875-399-01 s LID, REAR
41 3-875-400-01 s CAP
7-685-534-19 s SCREW +BTP 2.6X8 TYPE2 N-S
7-685-792-09 s SCREW +PTT 2.6X6 (S)

4-4 PMW-EX3
Handle Block 2
To IF-1069
board (CN5)
To KSW-54
board (CN7)
To KSW-54
board (CN2)
To KSW-54
board (CN1)
To KSW-54
board (CN300)
To IF-1069
board (CN4)
To LED-469
board (CN2)
A
A
C
C
B
B
VF FRONT
125
127
111
110
124
115 113
133
114
107
116
128
128
104
105
103
113
120
112
112
112
112
112
109
108
129
122
123
101
119
112
102
117
131
111
111
121
126
106
118
112
130
B2.6 x6
B2.6 x6
B2.6 x6

4-5
PMW-EX3
Handle Block 2
No. Part No. SP Description
101 A-1545-706-A s MOUNTED CIRCUIT BOARD, SWC-49
102 A-1545-708-A s MOUNTED CIRCUIT BOARD, HN-328
103 A-1545-710-A s MOUNTED CIRCUIT BOARD, MA-164
104 A-1545-711-A s MOUNTED CIRCUIT BOARD, RM-214
105 X-2318-443-2 s COVER ASSY,MICROPHONE
106 X-2318-444-1 s KEY TOP (TOP PANEL) ASSY
107 1-542-748-11 s MICROPHONE UNIT
108 1-966-160-11 s HARNESS, SUB (KSW54-RM214)
109 1-966-161-11 s HARNESS, SUB (KSW54-MA164)
110 3-056-233-21 s SCREW (M2), LOCK ACE, P2
111 3-080-203-31 s SREW(M2),LOCK ACE,P2
112 3-080-206-21 s SCREW, TAPPING, P2
113 3-278-656-02 s MIC SIDE GRILLE
114 3-278-657-01 s CASE, MICROPHONE
115 3-278-660-01 s MIC CUSION (R)
116 3-278-661-01 s MIC CUSION (L)
117 3-679-659-05 s CLAMP,CABLE
118 3-701-505-01 s SET SCREW, DOUBLE POINT 3X3
119 3-876-724-01 s BRACKET, TOP PANEL EARTH
120 3-876-775-01 s FRAME, HANDLE MAIN
121 3-876-776-01 s COVER, TOP PANEL
122 3-876-779-01 s HANDLE,FRONT COVER
123 3-876-880-02 s CLAMP (REAR), CABLE
124 3-876-881-01 s CASE, SPEAKER
125 3-878-238-01 s LOCK LEVER (SLIDE)
126 3-878-243-01 s HANDLE, GRIP COVER
127 3-878-245-01 s COVER, BOTTOM, FRONT
128 3-878-250-02 s SHIELD SHEET (MIC)
129 3-878-251-02 s COVER (HP), CONNECTOR
130 3-878-269-02 s LOCK,SCREW
131 4-641-726-13 s SCREW (M2), SPECIAL HEAD
133 1-887-248-11 s PRINTED WIRING BOARD, HN-348
7-621-770-67 s SCREW +B 2.6X6

4-6 PMW-EX3
VF Front and VF Rear
To Main Frame 2
DPR-289 board
E
To KSW-54
board (CN300)
212
210
204
228
229
231
213
213
203
206
218
210
210
220
201
202
207
208
209
219
209
235
216
216
205
227
227
230
226
224
225
214
215
221
222
237
211
234
223
217
PIN2 x 16
+P2.6 x 4
+P2.6 x 4
+P2.6 x 4
+P2.6 x 4
210
236

4-7
PMW-EX3
VF Front and VF Rear
No. Part No. SP Description
201 A-1363-183-B s 3.5 INCH LCD ASSY
202 A-1545-705-A s MOUNTED CIRCUIT BOARD, CT-251
203 X-2318-436-1 s BOX ASSY, REAR
204 X-2318-442-1 s HINGE ASSY
205 X-2318-448-2 s SLIDE ASSY, ROTARY
206 1-788-766-11 s LOUPE, VF
207 1-966-171-11 s HARNESS, SUB (KSW54-CT251)
208 1-966-192-11 s HARNESS (DPR-LCD)
209 3-056-233-21 s SCREW (M2), LOCK ACE, P2
210 3-080-203-31 s SREW(M2), LOCK ACE,P2
211 3-878-205-01 s LEVER (REAR BOX)
212 3-878-206-02 s SPRING, TORSION COIL
213 3-878-207-01 s BLOCK, SHAFT FIXED
214 3-878-208-01 s EYE CUP
215 3-878-209-02 s HINGE, SWITCHING
216 3-878-226-01 s COVER, ARM
217 3-878-227-01 s BOX, FRONT
218 3-878-228-01 s COVER LCD
219 3-878-229-01 s PLATE, DISPLAY
220 3-878-230-01 s GUIDE, SLIDE
221 3-878-231-01 s SW SLIDE
222 3-878-232-01 s SPRING (A90), TORSION COIL
223 3-878-233-01 s SPRING (A-70), TORSION COIL
224 3-878-234-01 s SWITCH, VF
225 3-878-235-01 s PLATE, BLIND
226 3-878-236-01 s SWITCH (IMAGE), SLIDE
227 3-878-267-01 s REST, ARM
228 3-878-268-01 s TABLE, FIXED,VF SLIDE
229 3-878-270-02 s CUSION, STOPPER
230 3-878-271-02 s ARM
231 3-878-272-01 s GUIDE
234 4-109-147-01 s LABEL, CAUTION
235 4-641-726-13 s SCREW (M2), SPECIAL HEAD
236 3-701-505-01 s SET SCREW, DOUBLE POINT 3X3
237 4-108-765-01 s TAPE 25
7-621-284-00 s SCREW +P 2.6X4
7-626-314-31 s SPRING PIN 2X16

4-8 PMW-EX3
Outside Panel and Battery
To LED-469
board (CN2)
To IF-1069
board (CN4)
To HN-328
board (CN2)
305
318
311
320
311 319
312
314
313
301
321
303
308
308
316
306
309
325
311
302
324
307
317
304
308
308 308
309
309
309
309
310
315
323
322
In Side Panel

4-9
PMW-EX3
Outside Panel and Battery
No. Part No. SP Description
301 A-1548-381-A s CASE ASSY, BATTERY
302 X-2318-447-2 s PANEL ASSY, FRONT
303 X-2318-473-3 s PANEL SUB ASSY, OUTSIDE
304 ! 1-528-174-31 s BATTERY, LITHIUM (CR2032 TYPE)
305 1-780-570-21 s TERMINAL BOARD, BATTERY
306 1-834-584-11 s CABLE, FLEXIBLE FLAT (30 CORE)
307 2-178-793-02 s BRACKET (TRIPOD)
308 3-056-233-21 s SCREW (M2), LOCK ACE, P2
309 3-080-203-31 s SREW(M2), LOCK ACE, P2
310 3-080-203-51 s SREW(M2), LOCK ACE, P2
311 3-080-206-21 s SCREW, TAPPING, P2
312 3-278-250-01 s LOCK LEVER BT
313 3-278-253-01 s CONNECTOR BRACKET
314 3-278-256-01 s SPRING, TORSION (BT)
315 3-278-644-01 s XDCAM EMBLEM
316 3-876-729-01 s BRACKET,SHOULDER
317 3-876-773-01 s LID, BUTTON BATTERY
318 3-876-774-01 s CASE BATTERY
319 3-876-777-01 s LEVER EJECT
320 3-876-778-01 s COVER, LEVER EJECT
321 3-876-781-01 s SW EJECT
322 3-877-746-02 s COVER, CONNECTOR (1)
323 3-877-980-01 s COVER, CONNECTOR (2)
324 3-878-253-02 s PANEL, BOTTOM
325 3-878-538-01 s PANEL (1), OUT SIDE

4-10 PMW-EX3
Inside Panel 1
A
A
To LED-469
board (CN2)
415
428
429
423
413
425
424
426
414
416
421
401
430
409
410
432
406
422
404
417
420
412
402
427
403
407
411
408
411
411
411
411
411
411
431
405
419
411
418 STOP
RING 1.2
STOP
RING 1.5

4-11
PMW-EX3
Inside Panel 1
No. Part No. SP Description
401 A-1545-695-A s MOUNTED CIRCUIT BOARD, ASW-66
402 A-1545-696-A s MOUNTED CIRCUIT BOARD, SW-1410
403 A-1545-698-A s MOUNTED CIRCUIT BOARD, SW-1412
404 A-1549-955-A s PANEL ASSY, IN SIDE
405 X-2318-435-1 s EX SUB ASSY, LID
406 1-480-457-11 s BLOCK, AU VOLUME
407 1-966-165-11 s HARNESS, SUB (ASW66-SW1412)
408 1-966-172-11 s HARNESS, SUB (ASW66-LED469)
409 3-056-233-21 s SCREW (M2), LOCK ACE, P2
410 3-080-203-51 s SCREW(M2),LOCK ACE,P2
411 3-080-206-21 s SCREW, TAPPING, P2
412 3-278-633-01 s POWER SW SLIDE RAIL
413 3-703-358-09 s PIN, PARALLEL (DIA. 2X25)
414 3-877-688-01 s ARM(B),EX
415 3-877-740-01 s COVER,VOLUME
416 3-877-748-03 s COVER (UPPER), CONNECTOR
417 3-877-960-01 s GUARD,CABLE
418 3-877-963-01 s SWITCH, AU SLIDE (2)
419 3-877-973-01 s SWITCH, SLIDE, AU
420 3-877-975-01 s SW, POWER
421 3-877-987-01 s COVER (LOWER), CONNECTOR
422 3-878-078-01 s BRACKET (AU VOL)
423 3-878-081-01 s ARM(A), EX
424 3-878-512-01 s BASE, EX
425 3-878-513-01 s SPRING (1), TORSION COIL
426 3-878-514-01 s SPRING (2), TORSION COIL
427 3-878-515-01 s SPRING , COMPRESSION COIL
428 3-878-516-01 s SHAFT (1)
429 3-878-517-02 s SHAFT (3)
430 3-878-530-01 s SPRING (LID), PLATE
431 3-878-627-01 s SPRING, LID
432 3-878-700-01 s CUSHION INSIDE
7-624-101-04 s STOP RING 1.2 (E TYPE)
7-624-102-04 s STOP RING 1.5, TYPE -E

4-12 PMW-EX3
Inside Panel 2
To HN-328
board (CN2)
To SW-1410
board (CN300)
To AU-318
board (CN4)
505
515
506
502509
509
509
508
508
516
508
508
507
503
510
516
513
512
504
501
511
A
A
514
508

4-13
PMW-EX3
Inside Panel 2
No. Part No. SP Description
501 A-1545-694-A s MOUNTED CIRCUIT BOARD, SWC-48
502 A-1545-697-A s MOUNTED CIRCUIT BOARD, SW-1411
503 A-1545-699-A s MOUNTED CIRCUIT BOARD, HN-343
504 A-1545-700-A s MOUNTED CIRCUIT BOARD, HN-344
505 X-2318-470-3 s PANEL (2) SUB ASSY, IN SIDE
506 X-2318-472-2 s PANEL (3) SUB ASSY, INSIDE
507 1-966-170-11 s HARNESS, SUB (8PIN)
508 3-056-233-21 s SCREW (M2), LOCK ACE, P2
509 3-080-206-21 s SCREW, TAPPING, P2
510 3-877-677-01 s KEY TOP (ASSIGN)
511 3-877-689-01 s KEY TOP (FRAME)
512 3-877-759-01 s HOLDER, CN
513 3-878-018-01 s BRACKET (FRAME/FULL AUTO)
514 3-878-080-01 s SPACER, LIGHT INTERCEPTION
515 3-878-532-01 s PANEL(1) , IN SIDE
516 3-878-890-02 s TAPE (SWC48)

4-14 PMW-EX3
EX-DD and Connector Rear
606
601
612
617
609
602
608
611
611
611 617
611
611
611
611
607
604
613
603
616
605
605
615
610
614
A
B
B
A
B2.6 x6 B2.6 x6
611
618

4-15
PMW-EX3
EX-DD and Connector Rear
No. Part No. SP Description
601 A-1545-703-A s MOUNTED CIRCUIT BOARD, CN-3024
602 A-1545-704-A s MOUNTED CIRCUIT BOARD, CN-3050
603 A-1545-716-A s MOUNTED CIRCUIT BOARD, CN-3022
604 A-1545-717-A s MOUNTED CIRCUIT BOARD, CN-3023
605 A-1545-718-A s MOUNTED CIRCUIT BOARD, EC-63
606 A-1549-958-A s REAR ASSY, CONNECTOR
607 A-1550-168-A s MOUNTED CIRCUIT BOARD, RE-260
608 A-1550-169-A s MOUNTED CIRCUIT BOARD, RE-261
609 1-766-381-11 s CONNECTOR, COAXIAL (BNC TYPE)
610 1-784-240-11 s CONVERTER, COAXIAL CONNECTOR
611 3-056-233-21 s SCREW (M2), LOCK ACE, P2
612 3-080-206-21 s SCREW, TAPPING, P
613 3-286-759-01 s CUSHION CN3007
614 3-694-181-03 s TYPE1,AROCK PRECISION +P 2.6X5
615 3-876-722-01 s BRACKET, EX
616 3-878-258-02 s BRACKET, EX-DD
617 3-878-890-02 s TAPE (SWC48)
618 3-878-657-01 s TAPE50
7-621-770-67 s SCREW +B 2.6X6

4-16 PMW-EX3
Main Frame 1
C
A
A
C
B
B
To CN-3024
board (CN6)
To SDI Out
To ASW-66
board (CN101)
To CN-3050
board (CN1)
702
706
706
706
706
701 705
704
703
707
710
709
708
BTP2.6 x6
BTP2.6 x6

4-17
PMW-EX3
Main Frame 1
No. Part No. SP Description
701 A-1563-418-A s MOUNTED CIRCUIT BOARD, TX-129
702 A-1545-691-A s MOUNTED CIRCUIT BOARD, BP-42
703 A-1545-798-A s MOUNTED CIRCUIT BOARD, PS-747
704 1-829-055-11 s CABLE ASSEMBLY, COAXIAL
705 1-966-168-11 s HARNESS, SUB (TX121-CN3024)
706 3-056-233-21 s SCREW (M2), LOCK ACE, P2
707 3-878-254-02 s RAIL, PAD TOP
708 3-878-656-01 s TAPE 60
709 3-878-657-01 s TAPE 50
710 3-878-255-01 s RAIL,PAD BOTTOM
7-685-533-19 s SCREW +BTP 2.6X6 TYPE2 N-S

4-18 PMW-EX3
Main Frame 2
From VF Front and VF Rear
Harness (DPR-LCD) E
From prism block unit
ABD
From HN-326 baord C
To EC-630
board (CN1)
To EC-63
board (CN1) To RE-260
board (CN1)
To PS-747
board (CN1)
To TX-121
board (CN100)
To TX-121
board (CN700)
AB
D
C
AB
CD
To ASW-66
board (CN101)
To TX-121
board (CN800)
To CN-3050
board (CN1)
802
804
801
803
815
813
814
816
812
812
812
812
812
809
812 817
817
806
805
811
810
807
P3 x8
P3 x8
808

4-19
PMW-EX3
Main Frame 2
No. Part No. SP Description
801 A-1545-791-A s MOUNTED CIRCUIT BOARD, JK-81
802 A-1545-792-A s MOUNTED CIRCUIT BOARD, DC-146
803 A-1545-795-A s MOUNTED CIRCUIT BOARD, MOUNT, HN-347
804 A-1545-796-A s MOUNTED CIRCUIT BOARD, MOUNT, JK-84
805 A-1545-797-A s MOUNTED CIRCUIT BOARD, HN-337
806 A-1555-158-A s MOUNTED CIRCUIT BOARD, DPR-289A
807 1-965-708-11 s HARNESS (DPR-EC)
808 1-965-710-11 s HARNESS (DPR-TX)
809 1-966-164-11 s HARNESS, SUB (DC146-RE260)
810 1-966-167-11 s HARNESS, SUB (DPR289-TX121)
811 1-966-169-11 s HARNESS, SUB (HN337-CN3050)
812 3-056-233-21 s SCREW (M2), LOCK ACE, P2
813 3-876-718-02 s BRACKET, CN (OUT)
814 3-876-719-01 s S BRACKET
815 3-876-727-02 s BRACKET (OUT) REAR, CONNECTOR
816 3-876-885-01 s CLAMP, CN OUTSIDE
817 4-673-655-01 s SCREW +B
7-685-146-11 s SCREW +P 3X8 TYPE2 NON-SLIT