Sony HCD-DP1000D User manual

HCD-DP1000D
US Model
Canadian Model
AEP Model
UK Model
E Model
Australian Model
MINI HI-FI COMPONENT SYSTEM
— Continued on next page —
SPECIFICATIONS
•HCD-DP1000D is the tuner, deck,
DVDandamplifiersectioninMHC-
DP1000D.
Ver 1.8 2003.12
9-873-314-09
2003L02-1
© 2003.12
Sony Corporation
Home Audio Company
Published by Sony Engineering Corporation
PHOTO :E model
Model Name Using Similar Mechanism NEW
DVD DVDMechanismType CDM58D-DVBU9
Section Base Unit Name DVBU9
Optical Pick-up Name KHM-240AAA/CLNP
Tape deck Model Name Using Similar Mechanism HCD-DP800AV
Section Tape Transport Mechanism Type TCM-230AWR41/MWR41
SERVICE MANUAL
AUDIO POWER SPECIFICATIONS:
(USA model only)
POWER OUTPUT AND TOTAL
HARMONIC DISTORTION
with 8 ohm loads both channels driven, from
120 Hz – 10 kHz; rates 100 watts per channel
minimum RMS power, with no more than 10%
total harmonic distortion from 250 milliwatts to
rated output.
Continuous RMS power output
Center speaker: 30 watts
Rear speakers: 30 + 30 watts
(8 ohms at 1 kHz, 10% THD)
Amplifier section
Canadian model:
Continuous RMS power output (reference)
Front speaker: 100 + 100 watts
Center speaker: 30 watts
Rear speakers: 30 + 30 watts
(8 ohms at 1 kHz, 10% THD)
Total harmonic distortion less than 0.07%
(8 ohms at 1 kHz, 70 W)
European model:
DIN power output (rated) 60 + 60 watts
(8 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
Front speaker: 80 + 80 watts
Center speaker: 30 watts
Rear speakers: 30 + 30 watts
(8 ohms at 1 kHz, 10% THD)
Music power output (reference)
Front speaker: 150 + 150 watts
Center speaker: 60 watts
Rear speakers: 60 + 60 watts
(8 ohms at 1 kHz, 10% THD)
Other models:
The following measured at AC 120, 220, 240 V,
50/60 Hz
DIN power output (rated) 90 + 90 watts
(8 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
Front speaker: 120 + 120 watts
Center speaker: 40 watts
Rear speakers: 40 + 40 watts
(8 ohms at 1 kHz, 10% THD)
Inputs
GAME IN: voltage 250 mV,
(phono jacks) impedance 47 kilohms
MD (VIDEO) IN: voltage 450 mV/250 mV,
(phono jacks) impedance 47 kilohms
OPTICAL IN:
(Square optical connector jacks, front panel)
wavelength ——
MIC: sensitivity 1 mV,
(Except for North impedance 10 kilohms
American and
European models)
(phone jack)
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2
HCD-DP1000D
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0OR DOTTED LINEWITH
MARK 0ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
Outputs
MD (VIDEO) OUT: voltage 250 mV
(phono jacks) impedance 1 kilohms
VIDEO OUT: max. output level
(phono jack) 1 Vp-p, unbalanced, Sync
negative, load impedance
75 ohms
S-VIDEO OUT: Y: 1 Vp-p, unbalanced,
(4-pin/mini-DIN jack) Sync negative,
C: 0.286Vp-p,
load impedance 75 ohms
PHONES: accepts headphones of
(stereo mini jack) 8 ohms or more
FRONT SPEAKER : accepts impedance of 8 to
16 ohms
REAR SPEAKER: accepts impedance of 8 to
16 ohms
CENTER SPEAKER: accepts impedance of 8 to
16 ohms
SUB WOOFER: Voltage 1 V,
impedance 1 kilohms
DVD player section
Laser Semiconductor laser
(DVD: λ=650 nm, CD: λ=780 nm)
Emission duration:
continuous
Frequency response DVD (PCM 48 kHz):
2 Hz –22 kHz = (±1 dB)
CD: 2Hz –20 kHz =
(±1 dB)
Signal-to-noise ratio More than 90 dB
Dynamic range More than 90 dB
Video color system format
NTSC, PAL
DIGITAL OUT OPTICAL
(Square optical connector jack, rear panel)
Wavelength 660 nm
Tape player section
Recording system 4-track 2-channel stereo
Frequency response 40 –13,000 Hz (±3 dB),
(DOLBY NR OFF) using Sony TYPE I
cassette,
40 –14,000 Hz (±3 dB),
using Sony TYPE II
cassette
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range 87.5 –108.0 MHz
Antenna FM lead antenna
Antenna terminals 75 ohm unbalanced
Intermediate frequency 10.7 MHz
AM tuner section
Tuning range
Pan American model: 530 –1,710 kHz
(with the interval set at
10 kHz)
531 –1,710 kHz
(with the interval set at 9 kHz)
European and Middle Eastern models:
531 –1,602 kHz
(with the interval set at 9 kHz)
Other models: 531 –1,602 kHz
(with the interval set at 9 kHz)
530 –1,710 kHz
(with the interval set at 10 kHz)
Antenna AM loop antenna
Antenna terminals External antenna terminal
Intermediate frequency 450 kHz
General
Power requirements
North American model: 120 V AC, 60 Hz
European model: 230 V AC, 50/60 Hz
Australian model: 230 –240 V AC,
50/60 Hz
Mexican model: 120 V AC, 60 Hz
Thailand model: 220 V AC, 50/60 Hz
Indian, Pakistani, Moroccan and Tunisian models:
220 V AC, 50/60 Hz
Other models: 120 V, 220 V or
230 –240 V AC,
50/60 Hz
Adjustable with voltage
selector
Power consumption
U.S.A. model: 205 watts
Canadian model: 205 watts
European model: 190 watts
0.5 watts (at the Power Saving Mode)
Other models: 225 watts
Dimensions (w/h/d) Approx. 280 x 360 x 365mm
Mass
North American and European models:
Approx. 11.0 kg
Other models: 12.0 kg
Supplied accessories: AM loop antenna (1)
FM lead antenna (1)
Remote commander (1)
Batteries (2)
Video cable (1)
Front speaker pads (8)
Center and rear speaker pads
(MHC-DP1000D only, 12)
Design and specifications are subject to change without notice.
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3
HCD-DP1000D
This appliance is classified as a CLASS 1 LASER product. The
CLASS 1 LASER PRODUCT MARKING is located on the rear
exterior.
Laser component in this product is capable
of emitting radiation exceeding the limit for
Class 1.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
Notes on chip component replacement
•Never reuse a disconnected chip component.
•Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of soldering iron around 270˚C
during repairing.
•Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
•Be careful not to apply force on the conductor when soldering
or unsoldering.
MODEL IDENTIFICATION
— BACK PANEL —
•Abbreviation
CND : Canadian model
MX : Mexican model
SP : Singapore model
MY : Malaysia model
AUS : Australian model
EA : Saudi Arabia model
PARTS No.
MODEL
US model
CND model
AEP, UK model
SP, MY model
E model
MX model
EA model
AUS model
TH model
E91 model
PARTS No.
4-236-826-0s
4-236-826-1s
4-236-826-2s
4-236-826-3s
4-236-826-4s
4-236-826-5s
4-236-826-6s
4-236-826-7s
4-236-826-8s
4-236-826-9s
TH : Thai model
E91 : 220V AC area model
After correcting the original service problem, perform the
following safety checks before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized”knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
LEAKAGE
The AC leakage from any exposed metal part to earth ground
and from all exposed metal parts to any exposed metal part having
a return to chassis, must not exceed 0.5 mA (500 microampers).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit”indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples of
a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2V AC range are suitable. (See
Fig. A)
SAFETY CHECK-OUT
(US model only)
To Exposed Metal
Parts on Set
0.15 µF1.5 kΩ
AC
Voltmeter
(0.75 V)
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
Notes on chip component replacement
•Never reuse a disconnected chip component.
•Notice that the minus side of a tantalum capacitor may be damaged
by heat.
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4
HCD-DP1000D
TABLE OF CONTENTS
1. GENERAL ·········································································· 6
2. DISASSEMBY··································································· 7
3. TEST MODE···································································· 14
4. MECHANICAL ADJUSTMENTS ····························· 17
5. ELECTRICAL ADJUSTMENTS ······························· 18
6. DIAGRAMS
6-1. Circuit Board Location ················································· 22
6-2. Block Diagrams ···························································· 23
6-3. Printed Wiring Board RF-240 Section······················ 26
6-4. Schematic Diagram RF-240 Section ························ 27
6-5. Printed Wiring Board MB Section···························· 28
6-6. Schematic Diagram MB Section (1/5)······················ 30
6-7. Schematic Diagram MB Section (2/5)······················ 31
6-8. Schematic Diagram MB Section (3/5)······················ 32
6-9. Schematic Diagram MB Section (4/5)······················ 33
6-10.Schematic Diagram MB Section (5/5)····················· 34
6-11. Schematic Diagram Driver Section ························ 35
6-12. Printed Wiring Board Driver Section······················ 35
6-13.Printed Wiring Board Main Section························· 36
6-14.Schematic Diagram Main Section (1/3)··················· 37
6-15.Schematic Diagram Main Section (2/3)··················· 38
6-16.Schematic Diagram Main Section (3/3)··················· 39
6-17.Printed Wiring Board DSP Section ·························· 40
6-18. Schematic Diagram DSP Section (1/2) ··················· 41
6-19. Schematic Diagram DSP Section (2/2) ··················· 42
6-20. Printed Wiring Board OPT/VIDEO Section ··········· 43
6-21. Schematic Diagram OPT/VIDEO Section·············· 43
6-22. Printed Wiring Board Front Amp Section··············· 44
6-23. Schematic Diagram Front Amp Section ················· 45
6-24. Schematic Diagram Surround Amp Section ··········· 46
6-25. Printed Wiring Board Surround Amp Section ········ 47
6-26. Printed Wiring Board Panel Section ······················· 48
6-27. Schematic Diagram Panel Section (1/2) ················· 49
6-28. Schematic Diagram Panel Section (2/2) ················· 50
6-29. Printed Wiring Board Leaf SW Section·················· 51
6-30. Schematic Diagram Leaf SW Section····················· 51
6-31. Printed Wiring Board Trans Section ······················· 52
6-32. Schematic Diagram Trans Section ·························· 53
6-33. IC Pin Function Description ······································· 54
6-34. IC Block Diagrams ····················································· 61
7. EXPLODEDVIEWS
7-1. Main Section································································· 65
7-2. Front Panel Section······················································· 66
7-3. Chassis Section ····························································· 67
7-4. Tape Mechanism Deck Section-1 (TCM-230MWR41) 68
7-5. Tape Mechanism Deck Section-2 (TCM-230AWR41) 69
7-6. DVD Mechanism Deck Section (CDM58D-DVBU9) ·70
8. ELECTRICAL PARTS LIST ······································· 71
Self-diagnosis function
(When letters/numbers appear in the display)
When the self-diagnosis function is activated to prevent the system from
malfunctioning, a five-character service number (e.g., C 13 00) with a
combination of a letter and digits appears on the screen. In this case,
check the following table.
First three
characters of
the service
number
C 13
C 31
E XX
(XX is a number)
C:13:00
Cause and/or Corrective
Action
The disc is dirty
,Clean the disc with a soft
cloth (page 54).
The disc is not inserted correctly.
,Re-insert the disc correctly.
To prevent a malfunction, the
system has performed the self-diagnosis
function.
,Contact your nearest Sony
dealer or local authorized
Sony service facility and give
the 5-character service
number.
Example: E 61 10
•DISCTRAY LOCK
The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.
Releasing Procedure :
1. Press three buttons of PLAY MODE , xand m
simultaneously.
2. The message “UNLOCKED”is displayed and the tray is
unlocked.
Note : When “LOCKED”is displayed, the tray lock is not released
by turning power on/off with the POWER button.
Ver 1.3 2002.07
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5
HCD-DP1000D
Ver 1.6 2003.01
SERVICE POSITION
Jig (J-2501-155-A)
to RF240 board : CN004
Jig (J-2501-199-A)
to RF240 board : CN002
MB board
CHANGE OF OPTICAL PICK-UP
Optical Pick-up has been replaced from KHM-240AAA (TYPE A) to KHM-270AAA (TYPE B) from the middle of production.
In parallel with that, certain parts of MB board have been changed.
TYPE A/B DISCRIMINATION
SILVER: KHM-240AAA (TYPE A)
BLACK: KHM-270AAA (TYPE B)
optical device
PA R TS LIST OF EACH MODEL
MB BOARD
REF TYPE A TYPE B
KHM-240AAA KHM-270AAA
R076 1-216-837-11 METAL CHIP 22K 5% 1/10W No Mount
R077 1-216-815-11 METAL CHIP 330 5% 1/10W 1-216-833-11 METAL CHIP 10K 5% 1/10W
R079 1-216-801-11 METAL CHIP 22 5% 1/10W 1-216-845-11 METAL CHIP 100K 5% 1/10W
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6
HCD-DP1000D
Setting the time
1Turn on the system.
2Press CLOCK/TIMER SET.
When you set the time for the first time,
proceed to step 5.
3Press .or > repeatedly to select
“CLOCK SET”.
4Press ENTER.
5Press .or > repeatedly to set the
hour.
6Press ENTER.
7Press .or >repeatedly to set the
minutes.
8Press ENTER.
Tip
If you have made a mistake or want to change the
time, start over from step 2.
Note
The clock settings are canceled when you disconnect
the power cord or if a power failure occurs.
1345
6
8
q;
qs
qd
qf
qg
qh
qj
w;
ql
wa
ws
wd
wf
wh
wj wk
wl
wg
7
9
qa
qk
eaesedefegeh
rk
rl
rj
rh
rgrfrdrs
ra
ej
el
ek
r;
2CH/MULTI rs (24, 46)
CD SYNC HI-DUB qj (43, 44)
CLOCK/TIMER SET ed (15, 45,
51)
DECK A Zwa (42)
DECK B Zqk (42)
digipad el (9, 24, 40, 47)
DIGITAL wh (52)
DIGITAL IN (OPTICAL) jack
wf (52)
DIRECTION eg (42–44, 50)
DISC 1–3 2(23, 24)
DISC SKIP EX-CHANGE 3
(23, 24)
Disc tray 5(23)
DISPLAY ea (16, 29, 30)
DOLBY NR eh (42–44)
DSP EDIT rj (47)
DVD e; (12, 25, 26, 34, 43, 44)
DVD DISPLAY eg (17, 28, 30)
DVD MENU ql (25)
EFFECT rd (47)
ENTER r; (14, 15, 25–27, 31,
32, 34–41, 44, 45, 47, 51)
FM MODE eh (41)
GAME wg (52)
GAME MODE rh (47)
GROOVE rf (46)
IR receptor qf
KARAOKE PON (Except for
North American and European
models) es (49)
MD (VIDEO) wj (52)
MIC jack (Except for North
American and European
models) wd (49)
MIC LEVEL control (Except for
North American and European
models) ws (49)
MOVIE MODE ek (47)
MULTI CHANNEL DECODING
indicator rl (46)
MUSIC MODE rk (47)
P FILE rg (48)
PHONES jack qg
PLAY MODE ej (23, 26, 27, 44)
PTY (European model only) eg
(41)
REC PAUSE/START qh (43, 44,
50)
REPEAT eh (28, 29)
SPECTRUM (North American
and European models only) es
(49)
TAPE A/B wk (42, 43)
TIMER SELECT ef (45, 51)
TITLE w; (25)
TOOL MODE ra (47)
TUNER/BAND wl (40)
TUNER MEMORY ej (40)
VOLUME control qd
BUTTON DESCRIPTIONS
@/1 (power) 1
ZOPEN/CLOSE (disc tray) 4
nN (play) 6
X(pause) 7
x(stop) 8
.(go back) q;
>(go forward) 9
m/– (rewind) qs
M/+ (fast forward) qa
Parts Identification
Main unit
The items are arranged in alphabetical order.
e;
2
This section is extracted from
instruction manual.
SECTION 1
GENERAL
Ver 1.3 2002.07
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TEL 13942296513 QQ 376315150 892498299
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7
HCD-DP1000D
SECTION 2
DISASSEMBLY
Note : Follow the disassembly procedure in the numerical order given.
2-1. CASE (TOP)
Set Case (Top) Loading Panel Front Panel Section
Tape Mechanism Deck
(TCM-230AWR41/MWR41)
CD Panel board, Panel board, OPT IN Board
LEAF SW board, Head (A) board,
Head (B) board
SUB Trans board, Back panel, Fan
Chassis section
Front AMP board, Surround AMP board
RF-240 board, optical pick-up (KHM-240AAA)
DSP board, MB board, VIDEO board
DVD mechanism deck
(CDM58D)
Tnans board, Main board
Escutcheon pad
(With touch pad)
Driver board, Motor board, Diode board, Sensor board, Tray, Sensor board
• The equipment can be removed using the following procedure.
1
two screws (case 3 TP2)
2
screw (case 3 TP2)
3
two screws (case 3 TP2)
4
screw (case 3 TP2)
8
case
7
two screws
(+BVTT 3
×
8)
6
three screws (+BVTT 3
×
8)
5
two screws (+BVTT 3
×
8)
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
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8
HCD-DP1000D
2-2. LOADING PANEL
2-3. FRONT PANEL SECTION, DVD MECHANISM DECK (CDM58D)
2
pull-out the disc tray.
4
pull-out the disc tray.
loading panel
1
turn the pulley to the direction of arrow.
pulley
front panel side
DVD mechanism deck (CDM58D)
3
qf
two screws (+BVTP 3
×
8
)
qd
five screws
(+BVTP 3
×
8
)
qg
three screws (+BVTP 3
×
8
)
qa
connector (CN204)
3
screw (+BVTP 3
×
10)
2
screw
(+BVTP 3
×
10)
1
connector (CN601)
8
connector (CN2)
7
connector (CN1)
6
flat type wire (CN1001)
chassis section
4
three screws (+BVTT 3
×
8)
5
front panel section
qh
DVD mechanism deck (CDM58D)
9
flat type wire
(CN203)
0
flat type wire
(CN502)
qs
flat type wire
(CN501)
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
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9
HCD-DP1000D
2-4.TAPE MECHANISM DECK (TCM-230AWR41/MWR41)
2-5. CD PANEL BOARD, PANEL BOARD, OPT IN BOARD
1
five
screws
(+BVTP 2.6
×
8)
8
four
screws
(+BVTP 2.6
×
8
)
9
five screws
(+BVTP 2.6
×
8)
0
three
screws
(+BVTP 2.6
×
8)
qd
PANEL board
qa
five
screws
(+BVTP 2.6
×
8)
4
two
screws
(+BVTP 2.6
×
8)
qs
four
screws
(+BVTP 2.6
×
8)
two claws
two claws
qg
two screws
(+BVTP 2.6
×
8)
two claws
two claws
2
CD panel board
qh
OPT IN board
3
knob (vol)
5
ring (vol)
7
nut
6
cover(vol)
qf
flat type wire (CN108)
2
tape mechanism deck
(TCM-230AWR41/MWR41)
1
four screws (+BVTP 2.6
×
8
)
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
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10
HCD-DP1000D
2-6. ESCUTCHEON PAD (WITH TOUCH PAD)
2-7. SUB TRANS BOARD, BACK PANEL, FAN
1
button (edit)
5
two
screws
(TPG +P 2
×
8)
6
two
screws
(TPG +P 2
×
8)
3
two
screws
(+BVTP 2.6
×
8)
2
two
screws
(+BVTP 2.6
×
8)
8
three
screws
(+BVTP 2.6
×
8)
9
button (DSP
)
7
holder (pad)
4
escutcheon (pad)
touch pad
1
connector (CN901)
0
two
screws
(+BVTP 3
×
8)
5
SUB trans board
qa
back panel
qd
two
screws
(+BVTP 3
×
10
)
qs
connector
(CN104)
qf
fan
3
connector
(CN903)
6
two
screws
(+BVTP 3
×
8
)
9
rew (+BVTP 3
×
8)
7
two
screws
(+BVTP 3
×
8)
8
two
screws
(+BVTP 3
×
8)
4
two screws
(+BVTP 3
×
8)
2
connector (CN902)
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
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11
HCD-DP1000D
2-8.TRANS BOARD, MAIN BOARD
2-9. FRONT AMP BOARD, SURROUND AMP BOARD
0
t
wo
screws
(+BVTP 3
×
8)
1
connector
(CN914)
2
connector
(CN915)
3
connector
(CN913)
qs
t
wo
screws
(+BVTP 3
×
8)
qd
MAIN board
4
two screws
(+BVTT 4
×
8)
6
TRANS board
5
two screws
(+BVTT 4
×
8)
7
two
screws
(+BVTT 3
×
8)
8
two
screws
(+BVTP 3
×
8)
9
cover (heat sink)
qa
SURROUND and
FRONT AMP
board ASSY
1
screw
(+BVTT 3
×
8)
2
bracket
3
connector (CN803
)
6
FRONT AMP board
0
SURROUND AMP board
4
four
screws
(+BVTT 3
×
8)
8
four
screws
(+BVTT 3
×
8)
7
screw
(+BVTT 3
×
8)
5
t
wo
screws
(+BVTP 3
×
16)
9
t
wo
screws
(+BVTP 3
×
16)
heat sink assy
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
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http://www.xiaoyu163.com

12
HCD-DP1000D
2-11. BASE UNIT, DSP BOARD, MB BOARD, VIDEO BOARD
2-10. LEAF SW BOARD, HEAD (A) BOARD, HEAD (B) BOARD (TCM-230AWR41/MWR41)
4
screw (+PTT 2
×
4),
ground point
4
screw (+PTT 2
×
4),
ground point
2
LEAF SW board
1
five claws
5
HEAD (A) board
6
HEAD (B) board
3
remove the four solderings.
Note: This illustration is for TCM-230MWR, but in case of TCM-230AWR, you can remove them in the same way.
qd
screw (+BVTP 3X8)
qf
bracket (DVD)
3
DSP board
1
two screws (+BVTP 3X8)
4
flat type wire (CN010)
5
flat type wire (CN009)
8
two screws (+BVTP 3X8)
2
two screws (+BVTP 3X8)
qa
two screws (+BVTP 3X8)
9
two screws (+BVTP 3X8)
DVD mechanism deck (CDM58D)
6
fiat type wire (CN011)
qs
VIDEO board
7
connector (CN202)
0
MB board
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Q
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

13
HCD-DP1000D
2-12. RF-240 BOARD, OPTICAL PICK-UP (KHM-240AAA)
3
two
screws (+BVTP 2.6
×
8)
qd
screw (+PTPWH 2.6
×
8)
qf
tray
1
screw (+BVTP 2.6
×
8)
qa
screw (+BVTP 2.6
×
8)
qs
BRCKET (SENSOR)
qg
screw (+BVTP 2.6
×
8)
9
screw (+BVTP 2.6
×
8)
0
DIODE board
6
flat type wire (CN721)
5
MOTOR board
qh
SENSOR board
7
connector(CN722)
8
connector(CN723)
2
DRIVER board
4
remove the two solderings of motor.
2-13. DRIVER BOARD, MOTOR BOARD, DIODE BOARD,TRAY, SENSOR BOARD
9
step screw (10)
1
two screws (+PTP 2.6X12)
3
floating screw (+PTPWHM2.6)
2
RF-240 board
qs
insulator
4
holder (DVD) assy
qa
insulator
0
insulator
8
step screw (10)
7
step screw (L)
qd
optical pick-up (KHM-240AAA)
6
flat type wire (9 core)
5
flat type wire (26 core
)
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

14
HCD-DP1000D
[Cold Reset]
• The cold reset clears all data including preset data stored in the
RAM to initial conditions. Execute this mode when returning
the set to the customer.
Procedure:
1. Press three buttons x, DISPLAY , and DISC 1
simultaneously.
2. The fluorescent indicator tube becomes blank instantaneously,
and the set is reset.
[Tuner Step Change] (Except for European and Middle Eastern
models)
• A step of AM channels can be changed over between 9 kHz and
10 kHz.
Procedure:
1. Press `/1 button to turn the set ON.
2. Select the function “TUNER”, and press TUNER/BAND button
to select the BAND “AM”.
3. Press `/1 button to turn the set OFF.
4. Press ENTER and `/1 buttons simultaneously, and the
display of fluorescent indicator tube changes to “AM 9 k STEP”
or “AM 10 k STEP”, and thus the channel step is changed over.
[MD/VIDEO Function Change]
• Change of function MD or VIDEO ( also the input level changes).
Procedure:
1. Press `/1 button to turn the set ON.
2. Press MD (VIDEO) and `/1 buttons simultaneously, and
the display of fluorescent indicator tube changes to “MD” or
“VIDEO”, and thus the channel step is changed over.
3. Press `/1 button to turn the set OFF.
[GC Test Mode]
• This mode is used to check the software version, FL tube, LED,
keyboard and VACS.
Procedure:
1. Press three buttons x, DISPLAY , and DISC 2
simultaneously.
2. LEDs and fluorescent indicator tube are all turned on.
3. When you want to enter the software version display mode,
press DISC 1 .The model number and destination are displayed.
4. Each time DISC 1 is pressed, the display changes stating from
MC version, GC version, DVD version, CDDM, CDMA,
CDMB, BDA, BDB version, ST version, TA version, TM
version, TC version, in this order, and returns to the model
number and destination display.
5. When DISC 3 is pressed while the version numbers are being
displayed except model number and destination, year, month
and day of the software creation appear. When DISC 3 is pressed
again, the display returns to the software version display. When
DISC 1 is pressed while year, month and day of the software
creation are being displayed, the year, month and day of creation
of the software versions are displayed in the same order of
version display.
6. Press DISC 2 button, and the key check mode is activated.
7. In the key check mode, the fluorescent indicator tube displays
“KOJOVO”. Each time a button is pressed, “KEY” value
increases.
However, once a button is pressed, _it is no longer taken into
account.
“VOL” value increases like 1, 2, 3...if rotating VOLUME knob
in “+” direction, or it decreases like 0, 9, 8...if rotating in
“_”direction.
8. Also when DISC 3 is pressed after lighting of all LEDs and FL
tubes, value of VACS appears.
9. To exit from this mode, press three buttons in the same manner
as step 1, or disconnect the power cord.
SECTION 3
TEST MODE
[MC Test Mode]
• This mode is used to check operations of the respective sections
of Amplifier, Tuner, and Tape.
Procedure:
• To enter MC Test Mode
1. Press `/1 button to turn on the set.
2. Press the three buttons of x , DISPLAY and DISC 3
simultaneously.
3. Cursor segment flash on the FL display tube. The input
FUNCTION is changed to GAME.
* Check of Amplifier
Initial settings: Input ,GAME
EQ ,FLAT
Mode ,MUSIC
VA C S ,OFF
Output channel switching:
MUSIC key: L ,LR,R through
MOVIE key: L ,SL R ,SR through
GAME key:L ,L, SL, C R ,R, SR, SW through
TOOL MODE key: L ,CR,SW through
1. When VOLUME control knob is turned clockwise even
slightly, the sound volume increases to is maximum and a
message “VOLUME MAX” appears for two seconds, then the
display returns to the original display.
2. When VOLUME control knob is tuned counter-clockwise
even slightly, the sound volume decreases to its minimum and
a message “VOLUME MIN” appears for two seconds, then the
display returns to the original display.
* Tuner function
1. In the test mode, the default-preset channel is called even when
the TUNER is selected and an attempt is made to call the preset
channel that has been stored in memory. (It means that the
memory is cleared.)
2. The minimum, center and maximum frequency of each band is
set then.
* Tape recording test
1. To enter the MC Test Mode.
2. Load tapes in both tape decks A and B.
3. Press the REC button to start recording.
4. Pressing M, mbuttons during recording returns the tape
to the recording start position and stops it at this position.
5. Pressing the “High Speed Dubbing” key while playing back the
tape of deck B switches the playback speed between “Normal
Speed” and “High Speed”.
Note:
When the playback direction of the tape is set to other than “ONY
WAY”, the restriction on the number of times playback which can
be repeated will be cleared.
* AMS Test Mode
1. Set TAPE function
2. Select the desired loop by pressing PLAY MODE button. Insert
a test tape AMS-110A or AMS-120 to Deck A.
3. Press SPECTRUM or KARAOKE PON button to enter the
AMS test mode.
4. After a tape is rewound first, the FF AMS is checked, and the
mechanism is shut off after detecting the AMS signal the AMS
signal twice.
5. Then the REW AMS is checked and the mechanism is shut off
after detecting the AMS signal twice.
6. When the check is complete, a message of either OK or NG
appears.
* To return to normal mode again.
1. When you want to exit this mode, press `/1 button.
2. The cold reset is enforced at the same time.
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Q
TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

15
HCD-DP1000D
[Tape Deck Section]
• The sequence during the aging mode is following as below.
• If an error occurred, stop display that step.
Aging mode sequence (Tape deck section):
[Aging Mode]
This mode can for operation check of tape deck section and DVD
section.
• If an error occurred:
The aging operation stops and display then status.
• If no error occurs:
The aging operation continues repeatedly.
Procedure:
1. Press the DVD button to select the function “DVD”.
2. Load the tapes into the decks A and B respectively.
3. Set a disk in “DISK1” tray.
4. Press the PLAY MODE button to set the “ALL DISCS” mode,
and press the REPEAT button to “REPEAT” off.
5. Press three buttons of x, ENTER , and DISC SKIP/EX-
CHANGE simultaneously.
6. The aging mode is activated, if the indicator of DOLBY NR is
blinking.
7. To exit from the aging mode, operate the cold reset.
FWD play the tape A
“TAPE A AG-2”
Fast forward the tape A
“TAPE A AG-3”
RVS play the tape A
“TAPE A AG-4”
Rewind the tape A
“TAPE A AG-5”
FWD play the tape B
“TAPE B AG-2”
Rewind the tape A and B
“TAPE A AG-1”
Fast forward the tape B
“TAPE B AG-3”
RVS play the tape B
“TAPE B AG-4”
Rewind the tape B
“TAPE B AG-5”
Shut off
2 minutes
Shut off or 20 seconds
2 minutes
Shut off
2 minutes
Shut off or 20 seconds
2 minutes
Shut off
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

16
HCD-DP1000D
2. CDM Error History <CDM58D Error History Display>
11 digits are displayed after the M character.
Example of display : M0FF400220000
1st digit : Indicates the error history number.
0 is the latest error
2nd to 3rd digits : Indicates the details of the problem.
01 : Initialization table is currently rotating 1
02 : Initialization table is currently rotating 2
03 : Initialization table is currently rotating 3
04 : Currently DISC SKIP in OPEN mode
05 : CLOSE table is currently rotating
06 : Chucking table is currently rotating
07 : Currently performing SHIP operations
08 : Currently performing release operations
09 : Currently performing POWER OFF
operations
4th to 5th digits : Processing when problems occur
01 : Currently performing SHIP operations
02 : Currently performing POWER OFF
operations
03 : Currently initializing
04 : Currently performing release operations
05 : Currently in chuck stop state
06 : Currently performing CLOSE operations
07 : Currently performing exchange CLOSE
operations
08 : Currently performing OPEN operations
09 : Currently performing OPEN POP UP
operations
0A: Currently performing exchange OPEN
operations
6 to 7th digits : Operations currently performed for problems
which have occurred
8th to 9th digits : Targets of processing when problems occur
Same as 4th to 5th digits
10th to 11th digits : Fixed at 00
[DVD and CD Ship Mode (No Memory Clear)]
• This mode moves the position to the position durable to vibra-
tion Use this mode when returning the set to the customer after
repair.
Procedure:
1. Press `/1 button to turn the set ON.
2. Press three DVD button and `/1 button simultaneously.
3. After the “STANBY” display blinks six times, a message
“LOCK” is displayed on the fluorescent indicator rube, and the
DVD ship mode is set.
[DVD and CD Ship Mode (Memory Clear)]
• This mode moves the pickup to the position durable to vibra-
tion. Use this mode when returning the set to the customer after
repair.
Procedure:
1. Press `/1 button to turn the set ON.
2. Press three buttons ENTER , DISC 1 , and DVD button
simultaneously.
3. After the “STANDBY” display blinks six times, a message
“LOCK” is displayed on the fluorescent indicator tube, and the
DVD ship mode is set.
[DVD Section]
• The sequence during the aging mode is following as below.
Aging mode sequence (DVD section):
Disc 1 Chucking
TOC Read
Tray Turn
2 seconds
Track 1 Play
Last Track Play
2 seconds
Error History Display
1. BD Error History Display
11 digits are displayed after the D character.
Example of display : D00209010100
1st digit : Indicates the error history number.
0 is the latest error
2nd to 3rd digits : Indicates details of the problem.
01 : Cannot focus
02 : GFS NG
03 : Start time over
04 : Focus deviates continuously
05 : Q code absent for some time
4th to 5th digits : Processing when problems occur
01 : Currently SHIP processing
02 : Currently POWER OFF processing
03 : Currently initializing
04 : Currently stopping
05 : Currently STOPoperation processing
06 : Currently start processing
07 : Currently TOC reading
08 : Currently searching
09 : Currently playing
0A : Currently pausing
0B : Currently PLAY manual searching
0C : Currently PAUSE manual searching
6th to 7th digits : Operations currently performed for problems
which have occurred
8th to 9th digits : Rotation speed of DISC when problems occur
01 : x1 speed
02 : x2 speed
10th to 11th digits : Fixed at 00
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
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http://www.xiaoyu163.com

17
HCD-DP1000D
[VACS ON/OFF MODE]
• This mode is used to switch ON and OFF the VACS (Variable
Attenuation Control System).
Procedure:
Press the three buttons x, ENTER and SPECTRUM or
KARAOK PON simultaneously.
[REPEAT 5 LIMIT OFF MODE]
• This mode is used to enable infinite repetitions.
Normally, the number of repetitions allowed is 5.
Procedure:
1. Press `/1 button to turn ON the power supply.
2. Set the function “DVD”.
3. Press three burtons ENTER , DISC 3 , and xis simultaneously.
4. Infinite repetitions is enabled.
5. This state is maintained ( memorized ) until COLD RESET is
executed.
SECTION 4
MECHANICAL ADJUSTMENTS
Precaution
1. Clean the following parts with a denatured alcohol-moistened
swab:
record/playback heads pinch rollers
erase head rubber belts
capstan idlers
2. Demagnetize the record/playback head with a head
demagnetizer.
3. Do not use a magnetized screwdriver for the adjustments.
4. After the adjustments, apply suitable locking compound to the
parts adjusted.
5. The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
Torque Measurement
3.06 N • m to 6.96 N • m
31 to 71 g • cm
(0.43 – 0.98 oz • inch)
0.19 N • m to 0.58 N • m
2 to 6 g • cm
(0.02 – 0.08 oz • inch)
3.06 N • m to 6.96 N • m
31 to 71 g • cm
(0.43 – 0.98 oz • inch)
0.19 N • m to 0.58 N • m
2 to 6 g • cm
(0.02 – 0.08 oz • inch)
6.96 N • m to 14.02 N • m
71 to 143 g • cm
(0.98 – 1.99 oz • inch)
9.80 N • m
100 g or more
(3.53 oz or more)
9.80 N • m
100 g or more
(3.53 oz or more)
Mode Torque meter
CQ-102C
CQ-102C
CQ-102RC
CQ-102RC
CQ-201B
CQ-403A
CQ-403R
Meter reading
FWD
FWD
back tension
REV
REV
back tension
FF/REW
FWD tension
REV tension
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

18
HCD-DP1000D
SECTION 5
ELECTRICAL ADJUSTMENTS
0 dB=0.775 V
DECK SECTION
1. Demagnetize the record/playback head with a head
demagnetizer.
2. Do not use a magnetized screwdriver for the adjustments.
3. After the adjustments, apply suitable locking compound to the
parts adjust.
4. The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
5. The adjustments should be performed in the order given in this
service manual. (As a general rule, playback circuit adjustment
should be completed before performing recording circuit
adjustment.)
6. The adjustments should be performed for both L-CH and R-
CH.
7. Switches and controls should be set as follows unless otherwise
specified.
• Test Tape
Record/Playback Head Azimuth Adjustment
Tape Signal Used for
P-4-A100 10 kHz, –10 dB Azimuth Adjustment
WS-48B 3 kHz, 0 dB Tape Speed Adjustment
P-4-L300 315 Hz, 0 dB Level Adjustment
DECK A DECK B
Note: Perform this adjustments for both decks
Procedure:
1. Mode: Playback
set
main board
CN301
Pin 3(L-CH)
Pin 1(R-CH)
main board
CN301
Pin 2(GND)
+
–
level mete
r
test tape
P-4-A100
(10 kHz, –10 dB)
2. Turn the adjustment screw and check output peaks. If the peaks
do not match for L-CH and R-CH, turn the adjustment screw
so that outputs match within 1dB of peak.
3. Mode: Playback
4. After the adjustments, apply suitable locking compound to the
pats adjusted.
Adjustment Location: Playback Head (Deck A).
Record/Playback/Erase Head (Deck B).
Screw
position
L-CH
peak
within
1dB
Output
level
L-CH
peak
R-CH
peak
within
1dB
Screw
position
R-CH
peak
MAIN
board
CN301
set
test tape
P-4-A100
(10 kHz, –10 dB)
pin 1
oscilloscop
e
L-CH
R-CH
VH
waveform of oscilloscope
in phase 45°90°135°180°
good wrong
pin 2
pin 3
L
R
forward
reverse
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

19
HCD-DP1000D
REC Bias Adjustment DECK B
Procedure:
INTRODUCTION
When set to the test mode performed in Tape Speed Adjustment,
when the tape is rewound after recording, the “REC memory mode”
which rewinds only the recorded portion and playback is set.
This “REC memory mode” is convenient for performing this
adjustment. During recording, the input signal FUNCTION will
automatically switch to VIDEO.
(If do not operation of stopped from recording complete, and rotette
of shuttle knob then rewind to recording start position.)
1. Press MD (VIDEO) button to select VIDEO. (This step is not
necessary if the above test mode has already been set.)
2. Insert a tape into deck B.
3. After press REC PAUSE/START button, press REC PAUSE/
START button, then recording start.
4. Mode: Record
5. Mode: Playback
6. Confirm playback the signal recorded in step 3 become
adjustable level as follows.
If these levels do not adjustable level, adjustment the RV304
(L-CH) and RV354 (R-CH) on the AUDIO board to repeat steps
4 and 5.
Adjustable level: Playback output of 315 Hz to playback output
of 10 kHz: 0±0.5 dB
Adjustment Location: MAIN board
REC Level Adjustment DECK B
Procedure:
INTRODUCTION
When set to the test mode performed in Tape Speed Adjustment,
when the tape is rewound after recording, the “REC memory mode”
which rewinds only the recorded portion and playback is set.
This “REC memory mode” is convenient for performing this
adjustment. During recording, the input signal FUNCTION will
automatically switch to VIDEO.
(If do not operation of stopped from recording complete, and rotate
of shuttle knob then rewind to recording start position.)
1. Press MD (VIDEO) button to select VIDEO. (This step is not
necessary if the above test mode has already been set.)
2. Insert a tape into deck B.
3. After press REC PAUSE/START button, press REC PAUSE/
START button, then recording start.
attenuator
set
MD/VIDEO (AUDIO) IN
1) 315 Hz
2) 10 kHz 50 mV (–23.8 dB)
600 Ω
blank tape
CN-123
AF OSC
+
–
set
recorded
portion
CN301 (Pin 3: L-CH)
(Pin 1: R-CH)
level meter
Tape Speed Adjustment DECK B
Note: Start the Tape Speed adjustment as below after setting to the test
mode.
In the test mode, the tape speed is high during pressing the
CD SYNC HI-DUB button.
Procedure:
1. Turn the power switch on.
2. Press the xbutton, DISPLAY button and DISC 3 button
simultaneously.
(Cursor segment flash on the FL display tube.)
To exit from the test mode, press the ?/1button.
Mode: Playback
1. Insert the WS-48B into the deck B.
2. Press the Ybutton on the deck B.
3. Press the CD SYNC HI-DUB button in playback mode.
Then at HIGH speed mode.
4. Adjust RV1001 on the LEAF SW board do that frequency
counter reads 6,000 ±180 Hz.
5. Press the CD SYNC HI-DUB button.
Then back to NORMAL speed mode.
6. Adjust RV1002 on the LEAF SW board so that frequency
counter reads 3,000 ±90 Hz.
Adjustment Location: LEAF SW board
Playback level Adjustment DECK A DECK B
Procedure:
Mode: Playback
Deck A is RV302 (L-CH), Deck B is RV303 (L-CH) so that
adjustment within adjustment level as follows.
Adjustment Level:
CN301 PB level: 334 to 375 mV (–6.8 dB ±0.5 dB) level
difference between the channels: within ±0.5 dB
Adjustment Location: MAIN board
Sample Volue of Wow and Flutter: 0.3% or less W. RMS
(WS-48B)
+
–
set
test tape
WS-48B
(3 kHz, 0 dB)
main board
CN301 (Pin 3: L-CH)
(Pin 1: R-CH)
frequency counter
+
–
set
test tape
P-4-L300
(315 Hz, 0 dB)
main board
CN301 (Pin 3: L-CH)
(Pin 1: R-CH)
level meter
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
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http://www.xiaoyu163.com

20
HCD-DP1000D
4. Mode: Record
5. Mode: Playback
6. Confirm playback the signal recorded in step 3 become
adjustable level as follows.
If these levels do not adjustable level, adjustment the RV301
(L-CH) and RV351 (R-CH) on the MAIN board to repeat steps
4 and 5.
Adjustable level:
CN301 PB level: 33.4 to 37.5 mV (–27.3 to –26.3 dB)
Adjustment Location: MAIN board
[MAIN BOARD] (Component Side)
[LEAF SW BOARD] (Component Side)
set
MD/VIDEO (AUDIO) IN
315 Hz, 50 mV (–23.8 dB)
blank tape
CS-123
600 Ω
attenuator
AF OSC
+
–
set
recorded
portion
CN301 (Pin 3: L-CH)
(Pin 1: R-CH)
level meter
TAPE SPEED
RV1002 RV1001
(NORMAL) (HIGH)
CN1001
CN301
RV354
RV304
RV351
CN304
T11
RV11
RV302
RV301
RV303
REC LEVEL (L)
(B) PB LEVEL (L)
(A)
PB LEVEL (L)
(B)
REC LEVEL (R)
(B)
REC BIAS (R)
(B)
REC BIAS (L)
(B)
FM Tuned Level Adjustment
Procedure:
1. Supply a 25 dB 98 MHz signal from the ANTENNA terminal.
2. Tune the set to 98 MHz.
3. Adjust RV11 to the point (moment) when the TUNED indicator
will change from going off to going on.
Adjustment Location: MAIN board
Null Adjustment
Procedure:
1. Supply a 60 dB 98 MHz signal from the ANTENNA terminal.
2. Tune the set to 98 MHz.
3. Measure voltage between pin 22 and pin 3 of IC 11. Adjust
T11 ubtil the voltage becomes 0 V.
Adjustment Location: MAIN board
Adjustment Location
[MAIN BOARD] Component side
FM RF SSG
75
Ω
coaxial
Carrier frequency : 98 MHz
Modulation : AUDIO 1 kHz, 75 kHz
deviation (100%)
Output level : 25 dB (at 75
Ω
open)
FM ANTENNA terminal
(TM1)
set
FM RF SSG
75 Ωcoaxial
Carrier frequency : 98 MHz
Modulation : AUDIO 1 kHz, 75 kHz
deviation (100%)
Output level : 60 dB (at 75 Ω open)
FM ANTENNA terminal
(TM1)
set
CN301
RV354
RV304
RV351
CN304
T11
RV11
IC11
12 1
13 24
RV302
RV301
RV303
NULL
FM TUNED LEVEL
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Q
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com
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