Sony Hcd-v515 User manual

MICROFILM

SERVICE MANUAL

MINI Hi-Fi COMPONENT SYSTEM

E Model

Chinese Model

SPECIFICATIONS

HCD-V515

Dolby noise reduction manufactured under license

from Dolby Laboratories Licensing Corporation.

“DOLBY” and the double-D symbol aare trade-

marks of Dolby Laboratories Licensing Corporation.

HCD-V515 is the Amplifier, Video CD

player, Tape Deck and Tuner section in

MHC-V515.

– Continued on next page –

• HCD-V515 is almost same as HCD-V717.

This manual contains only the points which differ

from HCD-V717.

Please refer to HCD-V717 service manual (9-922-879-∏)

previously issued for other information.

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– 2 –

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– 3 –

TABLE OF CONTENTS

1. SERVICING NOTES ............................................... 3

2. GENERAL

Location of Controls ....................................................... 5

Setting the Time .............................................................. 6

3. DIAGRAMS

3-1. Note for Printed Wiring Boards and

Schematic Diagrams ....................................................... 8

3-2. Printed Wiring Board – MAIN Section – ...................... 9

3-3. Schematic Diagram – MAIN Section (1/4) –............... 11

3-4. Schematic Diagram – MAIN Section (2/4) –................ 13

3-5. Schematic Diagram – MAIN Section (3/4) –................ 15

3-6. Schematic Diagram – MAIN Section (4/4) –................ 17

3-7. Printed Wiring Board – PANEL Section – .................... 19

3-8. Schematic Diagram – PANEL Section – ....................... 21

3-9. Printed Wiring Board – POWER AMP Section – ......... 24

3-10. Schematic Diagram – POWER AMP Section –............ 25

3-11. Printed Wiring Board

– TRANSFORMER Section – ........................................ 27

3-12. Schematic Diagram

– TRANSFORMER Section – ........................................ 28

4. EXPLODED VIEWS................................................ 29

5. ELECTRICAL PARTS LIST ............................... 33

SECTION 1

SERVICING NOTES

The laser diode in the optical pick-up block may suffer electro-

static break-down because of the potential difference generated

by the charged electrostatic load, etc. on clothing and the human

body.

During repair, pay attention to electrostatic break-down and also

use the procedure in the printed matter which is included in the

repair parts.

The flexible board is easily damaged and should be handled with

care.

NOTES ON LASER DIODE EMISSION CHECK

The laser beam on this model is concentrated so as to be focused

on the disc reflective surface by the objective lens in the optical

pick-up block. Therefore, when checking the laser diode emis-

sion, observe from more than 30 cm away from the objective lens.

Notes on chip component replacement

• Never reuse a disconnected chip component.

• Notice that the minus side of a tantalum capacitor may be dam-

aged by heat.

Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270 ˚C dur-

ing repairing.

• Do not touch the soldering iron on the same conductor of the

circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering

or unsoldering.

NOTES ON HANDLING THE OPTICAL PICK-UP

BLOCK OR BASE UNIT

CAUTION

Use of controls or adjustments or performance of procedures

other than those specified herein may result in hazardous ra-

diation exposure.

This appliance is classified as a CLASS 1 LASER product.

The CLASS 1 LASER PRODUCT MARKING is located on

the rear exterior.

Laser component in this product is capable of emitting radiation

exceeding the limit for Class 1.

The following caution label is located inside the unit.

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– 4 –

MODEL IDENTIFICATION

– Back Panel –

PART No.

MODEL PART No.

Malaysia and Singapore models 4-999-906-0π

Saudi Arabia model 4-999-906-1π

Chinese model 4-999-906-2π

Hong Kong model 4-999-906-3π

Taiwan model 4-999-906-4π

Indonesia model 4-999-906-5π

Thai model 4-999-906-9π

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK !OR DOTTED

LINE WITH MARK !ON THE SCHEMATIC DIAGRAMS

AND IN THE PARTS LIST ARE CRITICAL TO SAFE

OPERATION. REPLACE THESE COMPONENTS WITH

SONY PARTS WHOSE PART NUMBERS APPEAR AS

SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-

LISHED BY SONY.

IC502 OF VIDEO BOARD

IC502 of the VIDEO board consists of the former type and new

type. The following table shows the differences between the two

types.

Only spare parts for the new type IC502 are supplied.

Units using the former IC502 will not function when replaced with

the new type without performing the following procedure.

Consequently, replace IC502 of units using the former type ac-

cording to the following procedure.

Table of Differences

Replacing Procedure

1. Remove IC402.

2. Solder JW421 and JW422, or short-circuit with a lead wire,

etc.

3. Replace IC502 with a new one.

How to Differentiate

[VIDEO board] (Side A)

FORMER TYPE NEW TYPE

C407, 408 MOUNT NO MOUNT

IC502 M30620MC-302FP M30620MC-305FP

JW421, JW422 NO MOUNT MOUNT

IC402 MOUNT NO MOUNT

R413, 421, 422 MOUNT NO MOUNT

X401 MOUNT NO MOUNT

Those with IC402 : FORMER TYPE

Those without IC402: NEWTYPE

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– 5 –

SECTION 2

GENERAL

LOCATION OF CONTROLS

• Front view

1 2

!§

!∞

@º

@¡

@™

@£

@¢

@∞

5

6

7

8

9

!º

!¡

!™

!£

!¢

#¢

#∞

#•

#ª

$º

@ª

#º

#¡

#™

#£

$¡ $™ $£ $¢ $∞ $§ $¶

1I /u(Power) button

2DISC 1 to 3 buttons and indicators

3DISC SKIP/EX-CHANGE button

46(CD) button

5CD disc tray

6CD ^button and indicator

7TUNER, BAND button

8rREC button and indicator

9PPAUSE button and indicator

!º HI-DUB button

!¡ CD SYNC button

!™ FILE SELECT button

!£ SURROUND button

!¢ KARAOKE PON/MPX button

!∞ DECK B 9and (buttons and indicators

!§ DECK A 9and (buttons and indicators

!¶ FUNCTION button

!• ECHO LEVEL knob

!ª MIC LEVEL knob

@º MIC1 jack

@¡ MIC2 jack

@™ DISPLAY/DEMO button

@£ CLOCK/TIMER SET button

@¢ TIMER SELECT button

@∞ pbutton

!ª

#¶

3 4

!•

!¶

@§ Fluorescent indicator tube

@¶ ENTER/NEXT button and indicator

@• ACTIVE, SELECT, RETURN, PREV, NEXT button

@ª VIDEO CD, PBC, PBC OFF indicators

#º GROOVE button and indicator

#¡ VOLUME konb

#™ PHONES jack

#£ DBFB button

#¢ Remote sensor

#∞ CD LOOP button

#§ CD NON-STOP button and indicator

#¶ CD FLASH button

#• EDIT, DIRECTION button

#ª PLAY MODE, DOLBY NR button

$º REPEAT button

$¡ §button (deck A)

$™ Tape deck A

$£ –, 0button and indicator

$¢ JOG dial

$∞ +, )button and indicator

$§ Tape deck B

$¶ §button (deck B)

@§ @¶ @•

#§

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– 6 –

1

8

74

• Rear view

2 3

!º

9

5

6

1S VIDEO OUT jack

2SYSTEM SELECT switch

3VIDEO OUT jack

4FM antenna terminal

5AM antenna terminal

6VOLTAGE SELECTOR switch

(EXCEPT Thai and Chinese models)

7CD DIGITAL OUT, OPTICAL connector

8MD/VIDEO (AUDIO), IN/OUT jacks

9SUPER WOOFER jack

!º SPEAKER terminals

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– 8 –

SECTION 3

DIAGRAMS

3-1. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS

Note on Schematic Diagrams:

• All capacitors are in µF unless otherwise noted. pF: µµF

50 WV or less are not indicated except for electrolytics

and tantalums.

• All resistors are in Ωand 1/4W or less unless otherwise

specified.

•¢: internal component.

•2: nonflammable resistor.

•5: fusible resistor.

•C: panel designation.

Note on Printed Wiring Boards:

•X: parts extracted from the component side.

•®:Through hole.

•b: Pattern from the side which enables seeing.

(The other layers' patterns are not indicated.)

•U: B+ Line.

•V: B– Line.

• Voltages are taken with aVOM (Input impedance10 MΩ).

Voltage variations may be noted due to normal produc-

tion tolerances.

• Waveforms are taken with a oscilloscope.

Voltage variations may be noted due to normal produc-

tion tolerances.

• Circled numbers refer to waveforms.

• Signal path.

F:TUNER (FM/AM)

E: PLAYBACK (DECK A)

d: PLAYBACK (DECK B)

G: RECORD

J: CD PLAY (AUDIO)

L: CD PLAY (VIDEO)

c: DIGITAL OUT

N: MIC INPUT

• Abbreviation

CH : Chinese model.

TH :Thai model.

Caution:

Pattern face side: Partsonthepattern facesideseenfrom

(Side B) the pattern face are indicated.

Parts face side: Parts on the parts face side seen from

(Side A) the parts face are indicated.

Ref. No. Location

Ref.No. Location

• Semiconductor Location

D141 G-9

D333 E-2

D334 F-2

D401 G-10

D501 E-5

D502 E-5

D503 E-5

D504 E-5

D505 E-6

D506 E-6

D507 F-3

D508 F-2

D901 I-6

D902 I-5

D903 I-6

D904 I-6

D905 G-6

D906 G-7

D907 H-4

D908 H-4

D909 I-5

D910 I-4

D911 I-4

D912 I-4

D913 G-3

D914 G-5

D915 I-3

D-917 F-7

D-918 G-4

IC101 D-9

IC102 F-10

IC191 D-11

IC301 B-2

IC381 A-11

IC501 D-4

IC502 E-6

IC901 G-5

IC902 G-3

IC903 H-3

IC904 F-4

Q111 F-9

Q112 F-9

Q113 H-8

Q161 E-8

Q162 D-8

Q163 H-8

Q191 D-11

Q331 C-2

Q332 D-2

Q333 C-2

Q334 D-2

Q335 C-1

Q336 E-2

Q337 E-2

Q338 F-2

Q339 F-2

Q340 E-2

Q341 E-2

Q342 E-2

Q343 E-2

Q431 G-9

Q432 H-8

Q433 H-9

Q434 H-8

Q435 H-8

Q436 G-8

Q437 G-8

Q501 E-7

Q571 E-6

Q572 E-6

Q575 F-8

Q901 F-6

Q902 G-6

Q903 H-6

Q905 F-6

Q906 G-6

Q907 G-4

Q908 G-5

Q909 H-4

Q910 I-4

Q911 F-3

Q912 F-3

Q913 G-6

Q914 F-7

Q951 G-7

Q952 G-7

The components identified by mark !or dotted

line with mark !are critical for safety.

Replaceonlywithpartnumberspecified.

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HCD-V515

– 9 – – 10 –

3-2. PRINTED WIRING BOARD – MAIN Section –

(CH)

(EXCEPT CH)

13

1

13

JW239

12

(TH, CH)

EXCEPT

TH,CH

(

JW042

JW396

JW395

JW394

JW509

C915

R919

R918

D918

B

C

E

Q912

R917

C923

R916

Q911

BCEIC904

D333

D508

D334

D917

JW503

VIDEO BOARD

CN503

R395

C922

C916

POWER ANP BOARD

11

IC382

1

7

814

CN801

SPEAKER

IMPEDANCE

USE 6-16Ω

HCD-V515 MAIN

(Page 24)(Page 27)

(Page 19)

(See page 41 on

HCD-V717

service manual)

(See page 41 on

HCD-V717

service manual)

(See page 36 on

HCD-V717

service manual)

(See page

46 on HCD-

V717 service

manual)

(See page

50 on HCD-

V717 service

manual)

(See page 67 on

HCD-V717

service manual)

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HCD-V515

– 11 – – 12 –

• Voltages and waveforms are dc with respect to ground

under no-signal (detuned) conditions.

no mark : FM

( ) : CD

3-3. SCHEMATIC DIAGRAM – MAIN Section (1/4) –

(See Page 37

on HCD-V717

Service manual)

(See Page 44

on HCD-V717

Service manual)

(See Page 44

on HCD-V717

Service manual)

(Page 15)

(Page 13)

(Page 17)

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HCD-V515

– 13 – – 14 –

3-4. SCHEMATIC DIAGRAM – MAIN Section (2/4) –

• Voltages and waveforms are dc with respect to ground

under no-signal (detuned) conditions.

no mark : FM

(Page 26)

(Page 12)

(Page 17)

(See Page 67

on HCD-V717

Service manual)

The components identified by mark !or dotted

line with mark !are critical for safety.

Replaceonlywithpartnumber specified.

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HCD-V515

– 15 – – 16 –

3-5. SCHEMATIC DIAGRAM – MAIN Section (3/4) –

• Voltages and waveforms are dc with respect to ground

under no-signal (detuned) conditions.

no mark : FM {} : PB (DECK A)

( ) : CD [ ] : PB (DECK B)

< > : REC

(See Page 50

on HCD-V717

Service manual)

(See Page 48

on HCD-V717

Service manual) (Page 17)

(Page 11)

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HCD-V515

– 17 – – 18 –

• Voltages and waveforms are dc with respect to ground

under no-signal (detuned) conditions.

no mark : FM {} : PB (DECK A)

( ) : CD [ ] : PB (DECK B)

< > : REC

3-6. SCHEMATIC DIAGRAM – MAIN Section (4/4) –

(Page 12)

(Page 13)

(Page 16)

(Page 22)

(Page 28)

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HCD-V515

– 19 – – 20 –

3-7. PRINTED WIRING BOARD – PANEL Section –

Ref. No. Location

• Semiconductor Location

D602 D-7

D610 D-5

D612 E-4

D613 D-6

D614 F-6

D615 F-6

D616 E-9

D617 E-4

D618 E-7

D621 C-4

D622 C-5

D623 C-6

D624 C-7

D625 C-8

D626 B-3

D627 B-3

D628 A-3

D651 C-1

D652 D-1

D751 E-11

D752 E-12

D753 E-12

IC601 B-6

IC602 A-9

IC603 B-8

IC750 C-13

IC751 D-12

Q601 D-6

Q602 D-7

Q603 D-7

Q604 D-5

Q607 B-3

Q608 B-3

Q609 C-6

Q610 C-9

Q611 A-3

Q618 E-1

Q620 A-7

Q621 A-6

Ref. No. Location

1-670-068-

11

J750, 751

R751

R750

ECHO

LEVEL

MIC

LEVEL

MIC 1

MIC 2

C750

R769

C751

R768

CD FLASH CD NON-STOP CD LOOP

C636

Q611

R680

R681

R682

RETURN

S628

SELECT

S627

S626

ACTIVE

R645

R646

R648

R644

R647

VIDEO CD

PBC

PBC OFF

J751

J750

11

FILE SELECT

D628

D626

D627

TUNER

BAND

SURROUND KARAOKE PON/MPX

ENTER/NEXT

GROOVE

DJ MIX

(Page 9)

(See page 66 on

HCD-V717

service manual)

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HCD-V515

– 21 – – 22 –

3-8. SCHEMATIC DIAGRAM – PANEL Section –

• Voltages and waveforms are dc with respect to ground

under no-signal (detuned) conditions.

no mark : FM

(See Page 65

on HCD-V717

Service manual)

(Page 18)

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TEL 13942296513 QQ 376315150 892498299

http://www.xiaoyu163.com

HCD-V515

– 24 –

3-9. PRINTED WIRING BOARD – POWER AMP Section –

• Semiconductor

Location

Ref. No. Location

D800 D-1

D801 F-2

D841 F-2

D842 F-2

D843 C-2

D851 C-2

IC801 E-3

Q801 F-2

Q851 C-2

HCD-V515

13

CH

11

(Page 27)

(Page 10)

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TEL 13942296513 QQ 376315150 892498299

http://www.xiaoyu163.com

HCD-V515

– 25 – – 26 –

3-10. SCHEMATIC DIAGRAM – POWER AMP Section –

• Voltages and waveforms are dc with respect to ground

under no-signal (detuned) conditions.

no mark : FM

The components identified by mark !or dotted

line with mark !are critical for safety.

Replaceonlywithpartnumberspecified.

(Page 28)

(Page 13)

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TEL 13942296513 QQ 376315150 892498299

http://www.xiaoyu163.com

HCD-V515

11

1-670-069-

(EXCEPT TH, CH)

(TH, CH)

(EXCEPT TH, CH)

11

– 27 – – 28 –

3-11. PRINTED WIRING BOARD – TRANSFORMER Section –

3-12. SCHEMATIC DIAGRAM –TRANSFORMER Section –

The components identified by mark !or dotted

line with mark !are critical for safety.

Replaceonlywithpart numberspecified.

(Page 24)(Page 9)

(Page 26)

(Page 18)

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TEL 13942296513 QQ 376315150 892498299

http://www.xiaoyu163.com

– 29 –

SECTION 4

EXPLODED VIEWS

The components identified by

mark !or dotted line with mark

!are critical for safety.

Replace only with part number

specified.

• Items marked “*” are not stocked since they

are seldom required for routine service. Some

delay should be anticipated when ordering

these items.

• The mechanical parts with no reference num-

ber in the exploded views are not supplied.

• Hardware (# mark) list is given in the last of

the electrical parts list.

NOTE:

• -XX and -X mean standardized parts, so they

may have some difference from the original

one.

• Color Indication of Appearance Parts

Example:

KNOB, BALANCE (WHITE) . . . (RED)

↑↑

Parts Color Cabinet's Color

• Abbreviation

CH : Chinese MY : Malaysia

EA : Saudi Arabia SP : Singapore

HK : Hong Kong TH : Thai

IA : Indonesia TW : Taiwan

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark

(1) CASE SECTION

1 1-773-025-11 WIRE (FLAT TYPE) (15 CORE) (33cm)

2 X-4949-350-1 LID (R) ASSY, CASSETTE

3 4-991-781-01 EMBLEM (VCD)

4 X-4949-349-1 LID (L) ASSY, CASSETTE

5 4-900-739-01 PANEL, LOADING

6 1-769-984-11 WIRE (FLAT TYPE) (13 CORE) (23cm)

7 3-363-099-11 SCREW (CASE 3 TP2) (3X8)

8 3-363-099-71 SCREW (CASE 3 TP2) (3X12)

*9 4-996-728-01 CASE (EXCEPT IA)

*9 4-996-728-21 CASE (IA)

10 1-773-048-11 WIRE (FLAT TYPE) (17 CORE)

9

8

7

10 1

7

5

3

4

2

6

#1

#5

#2

#3

Front panel

not supplied TCM-230AWR1

TCM-230PWR1

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TEL 13942296513 QQ 376315150 892498299

http://www.xiaoyu163.com

– 30 –

Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark

(2) FRONT PANEL SECTION

51 X-4949-980-1 PANEL ASSY, FRONT

52 4-930-336-61 FOOT (FELT)

53 4-962-708-11 EMBLEM (4-A), SONY

54 4-995-081-01 LATCH, DC

55 4-996-722-01 KNOB (VOL)

56 4-996-721-01 KNOB (JOG-U4)

*57 4-996-716-01 HOLDER (CDM)

58 4-951-620-01 SCREW (2.6X8), +BVTP

59 4-986-893-51 KNOB (MICROPHONE)

*60 1-670-067-11 CD-SW BOARD

*61 A-4414-008-A PANEL BOARD, COMPLETE

*62 1-670-070-11 HP BOARD

*63 3-973-975-21 DAMPER, OIL

64 4-996-704-01 BUTTON (POWER) (1/u)

65 4-997-070-01 BUTTON (OPEN/CLOSE) (6)

66 X-4949-348-1 BUTTON (REC) ASSY

(rREC, PPAUSE, HI-DUB, CD SYNC)

67 4-996-733-01 SPRING (B DECK)

68 4-996-732-01 SPRING (A DECK)

54

56

55

51

65

64

66

52 63

#7

not supplied

68

67

63

58

60

58

59

58

57

53

58

62

61

(including

r

A,

r

B)

57

not supplied

supplied with J421

#2

supplied with

J750, 751

r

A

r

B

not supplied

supplied

with S601

supplied with

S602

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TEL 13942296513 QQ 376315150 892498299

http://www.xiaoyu163.com

– 31 – – 32 –

(3) CHASSIS SECTION Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark

The components identified by mark !or dotted

line with mark !are critical for safety.

Replace only with part number specified.

107

117

116

105

106

104

#2

CDM38L-5BD24AL

#5

#2

T11

#2

not supplied

#4

#2 #2 #2

#2

A

#2

#1

IA, TH

EA, MY, SP, HK, TW

HK

EA, MY, SP,

TW

IA

103

101 102

108

109

112

111

110

115

114

CH

114

115

114

#2

not supplied

113

HK

*101 A-4414-003-A POWER AMP BOARD, COMPLETE

(EXCEPT CH)

*101 A-4414-014-A POWER AMP BOARD, COMPLETE (CH)

*102 3-703-244-00 BUSHING (2104), CORD (EXCEPT TH, IA)

102 3-703-571-11 BUSHING (S) (4516), CORD (TH)

102 4-966-266-01 BUSHING (S) (FBS002), CORD (IA)

*103 1-670-069-11 TRANSFORMER BOARD

*104 4-996-736-01 DUCT (A)

*105 4-996-701-01 DUCT (B)

106 1-775-212-11 WIRE (FLAT TYPE) (23 CORE)

*107 4-999-906-01 PANEL, BACK (SP, MY)

*107 4-999-906-11 PANEL, BACK (EA)

*107 4-999-906-21 PANEL, BACK (CH)

*107 4-999-906-31 PANEL, BACK (HK)

*107 4-999-906-41 PANEL, BACK (TW)

*107 4-999-906-51 PANEL, BACK (IA)

*107 4-999-906-61 PANEL, BACK (TH)

108 1-773-008-11 WIRE (FLAT TYPE) (15 CORE) (14cm)

109 1-233-545-11 ENCAPSULATED COMPONENT (TH)

109 1-693-381-11 TUNER, FM/AM (CH)

109 1-693-421-11 TUNER (FM/AM) (EXCEPT TH, CH)

*110 A-4414-000-A MAIN BOARD, COMPLETE (EXCEPT TH, CH)

*110 A-4414-011-A MAIN BOARD, COMPLETE (CH)

*110 A-4414-494-A MAIN BOARD, COMPLETE (TH)

111 4-965-822-01 FOOT

*112 4-988-533-01 HOLDER, PWB

113 4-956-370-12 BAND, PLUG FIXED (HK)

!114 1-575-651-11 CORD, POWER (EA, HK, SP, MY, TW)

!114 1-575-653-11 CORD, POWER (IA, TH)

!114 1-782-464-21 CORD, POWER (CH)

!115 1-569-007-11 ADAPTOR, CONVERSION 2P (IA)

!115 1-569-008-21 ADAPTOR, CONVERSION 2P (EA, SP, MY, TW)

!115 1-770-019-11 ADAPTOR, CONVERSION PLUG 3P (HK)

116 1-751-688-11 WIRE (FLAT TYPE) (13 CORE) (17cm)

*117 A-4414-186-A VIDEO BOARD, COMPLETE (EXCEPT CH)

*117 A-4724-279-A VIDEO BOARD, COMPLETE (CH)

!T11 1-431-830-11 TRANSFORMER, POWER

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TEL 13942296513 QQ 376315150 892498299

http://www.xiaoyu163.com

Sony HCD-V515 User manual

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