Sony Vaio PCG-GRZ530 User manual

Confidential
PCG-GRZ530
SERVICE MANUAL
NOTEBOOK COMPUTER
9-876-035-01
For American Area
US Model
CanadianModel
Lineup : PCG-GRZ530
• Design and specifications are subject to
change without notice.
Ver 1-2002K
Revision History
S400

— 2 —
Information in this document is subject to change without notice.
Sony, VAIO and CLIE are trademarks or registered trademarks of
Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf
and other Microsoft products are trademarks or registered trademarks
of Microsoft Corporation in the United States and other countries.
The word Bluetooth and the Bluetooth logo are trademarks of
Bluetooth SIG, Inc. AMD, theAMD logo, otherAMD product names
and combinations thereof are trademarks of Advanced Micro
Devices, Inc. Intel Inside logo, Pentium and Celeron are trademarks
or registered trademarks of Intel Corporation. Transmeta, the
Transmeta logo, Crusoe Processor, the Crusoe logo and
combinations thereof are trademarks of Transmeta Corporation in
the USA and other countries. Graffiti, HotSync, PalmModem, and
Palm OS are resistered trademarks, and the Hotsync logo and Palm
are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola
are trademarks of Motrora, Inc. Other Motrola products and services
with (R) mark like Dragomball are the trademarks of Motrola, Inc.
All other names of systems, products and services in this manual
are trademarks or registered trademarks of their respective owners.
In this manual, the (TM) or (R) mark are not specified.
Service and Inspection Precautions
1. Obey precautionary markings and instructions
Labels and stamps on the cabinet, chassis, and components identify areas
requiring special precautions. Be sure to observe these precautions, as well
as all precautions listed in the operating manual and other associated
documents.
2. Use designated parts only
The set’s components possess important safety characteristics, such as
noncombustibility and the ability to tolerate large voltages. Be sure that
replacement parts possess the same safety characteristics as the originals.
Also remember that the 0mark, which appears in circuit diagrams and
parts lists, denotes components that have particularly important safety
functions; be extra sure to use only the designated components.
3. Always follow the original design when mounting
parts and routing wires
The original layout includes various safety features, such as inclusion of
insulating materials (tubes and tape) and the mounting of parts above the
printer board. In addition, internal wiring has been routed and clamped so
as to keep it away from hot or high-voltage parts. When mounting parts or
routing wires, therefore, be sure to duplicate the original layout.
4. Inspect after completing service
After servicing, inspect to make sure that all screws, components, and wiring
have been returned to their original condition. Also check the area around
the repair location to ensure that repair work has caused no damage, and
confirm safety.
5. When replacing chip components...
Never reuse components. Also remember that the negative side of tantalum
capacitors is easily damaged by heat.
6. When handling flexible print boards...
• The temperature of the soldering-iron tip should be about 270C.
• Do not apply the tip more than three times to the same pattern.
• Handle patterns with care; never apply force.
Caution: Remember that hard disk drives are easily damaged by
vibration. Always handle with care.
Caution Markings for Lithium/Ion Battery - The following or similar
texts shall be provided on battery pack of equipment or in both the
operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by
the manufacturer. Discard used batteries according to the
manufacturer’s instructions.
CAUTION: The battery pack used in this device may present a fire
or chemical burn hazard if mistreated. Do not disassemble, heat
above 100°C (212°F) or incinerate.
Dispose of used battery promptly.
Keep away from children.
CAUTION: Changing the back up battery.
• Overcharging, short circuiting, reverse charging, multilation or
incineration of the cells must be avoided to prevent one or more of
the following occurrences; release of toxic materials, release of
hydrogen and/or oxygen gas, rise in surface temperature.
• If a cell has leaked or vented, it should be replaced immediately
while avoiding to touch it without any protection.
PCG-GRZ530 (AM)
Confidential
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

— 3 —
TABLE OF CONTENTS
Section Title Page
PCG-GRZ530 (AM)
Confidential
CHAPTER 1. BLOCK DIAGRAM ............................... 1-1
(to 1-2)
CHAPTER 2. FRAME HARNESS DIAGRAM ........ 2-1
(to 2-2)
CHAPTER 3. EXPLODED VIEWS AND
PARTS LIST ............................................ 3-1
3-1. Main Section .................................................................... 3-2
3-2. LCD Section – Made by HI – .......................................... 3-5
3-3. Connector Section (CH Type Only) ................................. 3-7
(to 3-8)
CHAPTER 4. OTHERS ................................................... 4-1
4-1. Replacing the CPU .......................................................... 4-1
1. Removing the CPU .......................................................... 4-1
2. Installing the CPU ............................................................ 4-1
(to 4-1)
History of the changes is shown as the
“Revision History” at the end of this data.

Confidential
PCG-GRX530 (AM)
(END)
1-21-1
CHAPTER 1.
BLOCK DIAGRAM
Memory
CONTROLLER
HUB (MCH)
593 FCBGA
IO Control Hub
ICH3 -m
FW82801CAM
Internal
HDD
BLOC DIAGRAM Rev. 0.60
PHONE
OUT
RJ11
1/1
MIC
IN
RJ 45
MS
CONN
Pentium 4
Processor
512 B L2
478pins
uFCPGA
PCI BUS(3.3V)
AGP x 4
200MHz Memory Bus
(DDR1600)
CardBus/16bitCard
PC Card
Connector
2 Slot
H8S/2149
BC/EC
SPIC
Graphics
AT I
M7CSP16
Video Memory
16MB
LCD CONN Cable
Ether
PHY
Internal ey Board
Membrane
JOG
Controller
GA DSUB-15
LPC
Memory
Stick
Module
i.LIN 0
AC LIN
Headphone
MIC
Speaker
Speaker
L&R
Super I/O
SMsC
LPC47N227
I/O Expander
& SM BUS MUX
LID
Serial
Parallele
Re fer to Clock Generator
Block Diagram
SMBUS2
USB Ri gh t
CONN
TouchPad JOG
EEPR OM
For i.LIN
MDC
(Modem
Daughter
Card)
Module
CPU Local Bus
EEPROM
For Pa ssword
USB Left
CONN
USB Rear
CONN i.LINK
Dock -VGA DB-15
Dock-VGA DB-15
Serial
Parallele
RJ-45 RJ45
GA
DB-15
USB
CONN
USB
CONN
Port0-5
Optical
Drive
Primary
Secondary
IDE(ATA100)
AMP, etc.
Line Out
RJ-45
RJ-45
Parallele
PS/2
CL GEN
IM I
9870GTDPort Repricator
Parallele
Parallele
i.LIN 0
Port-4
Port -0
Port-3
Port-2
Port-1
Port-5
RJ-45
RJ-11
RJ-11
1st
Battery
Power
Circuit
DC Jack
DDR(SO-DIMM)
SMBUS2
SMBUS 2
SMBUS1
SMBUS0
PS/2
Reserved
Reserved
Port-3
Port-2
DC Jack
Serial
DCin
DC in
BATTERY1 BATTERY2
BATTERY1
2nd
Battery
BATTERY2
FAN0 ATF0
PS/2
Other
Control
FWH
8Mb
(Flash BIOS
ROM)
Multi Purpose Bay
LINE-OUT
A
Out
LineOut
S-Video-Out
TV-Out
TV-Out
S-Vi deo-Out
USB3
USB2
USB3
USB2
Audio
YMF753
(Yamaha)
SONY
15inch XGA
TV- Out
CARDBUS
& i.LIN
RICOH
R5C5 52
Bus #2 Dev #5
EEPROM
For LA N
EEPROM
For ClockGEN
EEPROM
On DIMM 1
For SPD
EEPROM
On DIMM 2
For SPD
Total max memory size
512MB
Chipset : Intel 845MZ
A
Out
LineOut
TV-Out

Confidential
PCG-GRX530 (AM)
(END)
2-22-1
CHAPTER 2.
FRAME HARNESS DIAGRAM
From board to connector (direct connection)
Harness (connector at both end)
Harness (soldered at one end)
Connectors soldered on board and appearing on the panel
MEMORY
STICK
LCD HARNESS
CN1601
1
2
29
30
CN8001
29
30
1
2
CN502
CN501
CN1
143
144
CN9301
J9331
CN9001
201
1
2
143
144
CN2901
99
100
1
2
28
1
112
7
CN4602
41
CN6002
CN6001
111 212
101
10 1
CN7001
CN7501
CN8802
CN8402
2 1
50 49
12 1
MODEM CARD
J1
1
2
29
30
PHONE PRINTER
NETWORK MONITORDC-INUSB USB USB
IEEE 1394 i.LINK
Side
CPU
EXTERNAL MICROPHONE
HEADPHONE
CN1501
1
2
7
8
CN1112
DC FAN
PWS-22 Board
(Side-B)
KEY BOARD
12
CN101
CN8521
40 391
2
29
30
1
2
CN3102
CN2008
20
1
60 59
2 1
CN2301
CN1801
CN3501
PC CARD
CONNECTOR
CN1202
77 1
78
154
CN601
1
20
29
30
1
2
CN3001
120
CN3103
MBX-75 Board
(Side-A)
RAM
PC133 SO-DIMM
256MB
VIF-22 Board
(Side-A)
HARD DISK
TOUCH PAD
SWX-119 Board
(Side-B)
IFX-203 Board
(Side-A)
120
CN8002
JOG DIAL
Combination
DRIVE
LEX-40 Board
(Side-A)
BATTERY PACK
2nd BATTERY PACK
(OPTION)
21
44
2
43
1
CN2201
SPEAKER
SWX-118 Board
(Side-A)
INVERTER
LCD
Rear Panel
PCGA-PRGR2
Port Replicator
CN3101
124
CN1901
CN1113 CN1703 CN1701 CN1111 CN1114
AV OUT
CN1301
CNX-182 Board
(Side-A)
CN7502
FLEXIBLE PWB
FFC
FFC
FFC
HARNESS (10P)
HARNESS (2P)
59 60
1 2
J1
CN4601
1
2
11
12
CN2007
NICKEL HYDROGEN
BATTERY
CN4611

3-1
CHAPTER 3.
EXPLODED VIEWS AND PARTS LIST
Confidential
PCG-GRZ530 (AM)
NOTE:
•Items marked “*”are not stocked since they are seldom
required for routine service. Some delay should be
anticipated when ordering these items.
•The mechanical parts with no reference number in the
exploded views are not supplied.
•When two or more parts are shown in parallel, use the
part described first as the main part.
•The parts marked “$ ”are the High Value Modules.
•The parts marked “# ”are the parts on which
barcode label is attached.
•The indication [CH] is used for identification of part type.
•Regarding the boards of this model, the discrete parts
on the boards cannot be replaced. However, Some
connectors can be replaced.
The components identified by mark 0or
dotted line with mark 0are critical for safety.
Replace only with part number specified.
Les composants identifiés par une marque
0sont critiques pour la sécurité.
Ne les remplacer que par une pièce portant
le numéro spécifié.

3-2
Confidential
PCG-GRZ530 (AM)
Ref.No. Part No. Description Ref.No. Part No. Description
3-1. Main Section
1 4-667-050-01 ESCUSHION TP
2 1-796-166-21 PAD, TOUCH
3 X-4625-237-1 HOUSING (PALM REST) ASSY
4 4-667-053-01 ESCUSHION JOG
* 5 4-667-062-01 PLATE GND
6 9-885-028-59 GT T/P FPC
7 4-653-795-01 [CH]...BUTTON HOLDER
* 8 4-667-061-01 BRACKET JOG
9 4-667-037-01 SPEAKER HOLDER L
10 A-8067-680-A $GT1 SWX-119 BD ASSY(S)
12 8-458-828-72 $# RW DRIVE CRX810E-VN
13 A-8067-678-A $GT1 CNX-182 BD ASSY(S)
14 4-667-033-01 CASE BAY
15 A-8067-766-A $# GT+ MBX-75 BD ASSY(S)
16 4-668-304-01 SHEET DRIVE
17 1-815-594-41 CONNECTOR PC CARD (EJECT RIGHT)
18 4-655-960-11 [CH]...SHEET PC CARD
* 19 4-667-068-01 BRACKET PALMREST R
20 1-761-606-11 #CARD, MODEM
* 21 4-667-067-01 BRACKET PALMREST L
22 6-600-116-01 IC M470L3224DT0-CB0
(DDR200 SO-DIMM 256MB)
22 6-600-167-01 IC MT8VDDT3264HDG-265B3
(DDR200 SO-DIMM 256MB)
23 X-4625-305-1 BRACKET KEYBOARD ASSY
24 X-4625-501-1 BLACKET IO ASSY
25 6-703-633-01 IC RK80532PC056512SL6GS
(P4 2.4GHz)
26 4-654-119-01 [CH]...PLATE DC
27 A-8067-682-A $GT1 VIF-22 BD ASSY(S)
28 X-4625-238-1 ASSY SHIELDING PALMREST
29 A-8112-576-A $STH HEAT SINK ASSY (∗2)
30 4-671-611-01 GT+ SHEET HEATSINK1
31 4-670-396-01 SHEET COPPER(PLATE HEATSINK)
32 4-653-761-01 [CH]...CAP ETHERNET
33 4-667-060-01 BRACKET ILINK
34 1-824-997-11 FFC (20P)
36 A-8067-767-A $GT+ PWS-22 BD ASSY(S)
37 X-4625-234-1 ASSY (DOOR MDC)
38 4-667-066-01 BRACKET (PHONE)
39 X-4625-239-1 ASSY LATCH DETECTOR
40 9-885-028-60 HARNESS, 2PIN
41 A-8067-679-A $GT1 LEX-40 BD ASSY(S)
42 4-668-294-01 FOOT FRONT
45 4-667-052-01 DOOR BATTERY
46 4-668-299-01 DOOR BATTERY SPRING
47 X-4625-307-1 DOOR IO ASSY
49 X-4625-235-1 ASSY DOOR DIMM
50 X-4625-232-1 ASSY HOOD KEYBOARD
51 4-654-606-01 SHEET (MS)
52 A-8067-442-A $COMPLETE PWB IFX-203(2240)
53 1-529-878-31 SPEAKER (2.8CM)
54 4-667-038-01 SPEAKER HOLDER R
55 1-823-099-11 CABLE, FLEXIBLE FLAT
56 A-8067-684-A $GT1 SWX-118 BD ASSY(S)
57 1-827-082-11 FFC 12PIN (120)
58 4-668-301-01 SHEET PWS1
59 4-668-302-01 SHEET PWS2
60 1-477-580-21 #KEY BOARD UNIT (US)
61 4-667-074-01 BASE DISPLAY
62 A-8112-366-A $# HDD (MK3018GAS-30GB) (S)
63 4-653-801-11 [CH]...SHEET HDD
64 4-653-799-11 [CH]...BRACKET HDD
65 X-4625-233-1 ASSY DOOR HDD
67 X-4625-236-1 HOUSING BOTTOM ASSY
68 4-654-379-12 COVER (PORT)
70 4-668-288-01 CUSHION PALM
71 1-756-038-11 BATTERY NICKEL HYDROGEN
72 4-642-711-11 [CH]...SHEET (BATTERY), ADHESIVE
73 CAPTON TAPE (W19X20) (∗1)
74 4-671-241-01 SHEET THERMAL (STH)
75 4-668-310-01 GASKET (LAN)
76 4-666-521-01 LENS COVER (B)
77 4-668-305-01 SHEET HDD
78 4-668-313-01 ICON SHEET
79 4-654-837-01 SHEET BAY BOARD
81 4-654-380-31 [CH]...CAP BAY
83 X-4625-306-1 PLATE HEATSINK ASSY
84 4-668-300-01 SHEET ATI
87 X-4625-163-1 BEZEL CMB (C) ASSY
89 4-668-306-01 SHEET PORT
90 4-668-307-01 SHEET DIMM
91 4-668-308-01 SHEET MINI PCI
92 4-668-312-01 SHEET DIMM SIDE
93 4-668-297-01 INSULATOR MB SHIELDING
94 4-668-295-01 FAN INLET SPONGE1
95 4-668-296-01 FAN INLET SPONGE2
96 4-669-868-01 FAN INLET SPONGE 3
98 4-671-612-01 GT+ SHEET HEATSINK2
100 4-671-609-01 GT+ MOS PAD R
101 4-671-610-01 GT+ MOS PAD L
104 4-671-208-01 SHEET SPEAKER R
105 4-671-203-01 SHEET SHIELDING PALMREST
106 4-671-204-01 SHEET KB1
107 4-671-205-01 SHEET KB2
108 4-671-206-01 SHEET HOUSING BOTTOM
109 4-671-207-01 BOARD DOCKING
110 4-671-608-01 GT+ GASKET HEATSINK
B1 4-654-387-01 SCREW (MBX)
B2 4-641-726-41 SCREW (M2), SPECIAL HEAD
B3 4-669-867-01 SCREW(M2X4), SPECIAL HEAD
B4 4-639-112-01 SCREW M2X4
B6 4-635-301-01 SCREW M3X4
B7 4-635-966-01 SCREW (HEX)
B8 4-656-703-01 SCREW M2
B10 4-654-386-01 SPACER (PWS)
B11 4-654-385-01 SPACER (VIF)
B12 4-661-107-01 STAND OFF M2X5
B13 4-644-899-01 SCREW (M2), 0 NUMBER P3 KIND
B14 4-654-811-01 SCREW M3
B15 7-622-205-05 NUT (M2 TYPE2), HEXAGON
B17 4-641-726-81 SCREW (M2), SPECIAL HEAD
∗1Use the CAPTON TAPE.
∗2When removing “STH HEAT SINK ASSY”, a JIG is
required.
For more information, refer to “Dessembly & Assembly
Guide”.

Confidential
PCG-GRZ530 (AM)3-3 3-4
B14
B6
B14
B3
B3
B13
B3
B3
B17
B17
B2
B2
B11
B11
B15
B15
B15
B12
B3
B3
B13
B2
B13
B2
B17
B1
B2
B3
B2
B17
B3
B3
B3
B3
B2
B3
B3
B3
B2
B10
B10 B2
B7
B7
B2
B2
B4
B4
B4
B4
B6
62
63
96
94
64
65
49
42
93
46
42
42
37
36
58
59 22
34
81
95
45
47
68
805
(Refer to
page 3-6.)
B3
B8
B8
12
13
14
28
5
8
10
7
4
6
39
41
79
67
33
32
3
21
70
72
2
16
19
70
17
18
20 71
98
24
38
26
25
15
77
89
90 29
(*2)
100
101
51
52
55
57 54
9
53
50
78
53
56
74
61
27
72
1
76
60
A
A
B
B
R
J
J
KQ
Q
R
K
L
L
D
E
E
V
I
IX
F
U
T
F
N
N
O
T
U
V
O
P
P
D
S
SM
M
40
75
Supplied
with 3
92
73
(*1)
83
31
30
84
87
23
109
107
106
105
104
108
W
B3
B17 B17
110
G
H
G
H
B17
W
B2
B2
X
Y
Y
Z
Z

Confidential
PCG-GRZ530 (AM)
Ref.No. Part No. Description
3-5 3-6
ACCESSORIES
************
0801 1-477-206-32 $ADAPTOR, AC
802 A-8112-427-A $# BP2NX SNT(U)ASSY(S)
0803 1-757-562-21 CORD, POWER
804 4-653-768-02 WEIGHT SAVER
(Refer to page 3-3.)
4-669-754-01 QUICK (START)
4-669-779-01 SPECIFICATIONS SHEET
801
AC Adaptor (1)
802
Battery Pack (1)
803
Power Cord (1)
804
Weight Saver (1)
The components identified by
mark 0or dotted line with mark
0are critical for safety.
Replace only with part number
specified.
Les composants identifiés par
une marque 0sont critiques
pour la sécurité.
Ne les remplacer que par une
pièce portant le numéro spécifié.
Ref.No. Part No. Description
3-2. LCD Section – Made by HI–
NOTE :
Set the DIP switch on the MBX-75 board (Main board)
to match with the LCD that is used in this computer.
The upper position where ON indication is shown is the
ON position . The lower position is the OFF position.
1 2 3 4 5 6 7 8
ON
12345678
01111111
0 : ON 1: OFF
No.
ON/OFF
201 4-666-090-01 COVER SCREW LOWER
202 X-4625-183-3 HOUSING (BZEL15) ASSY
203 4-667-073-01 COVER HINGE
205 4-666-091-01 COVER SCREW UPPER
206 4-666-340-01 LATCH HONTAI
208 4-639-623-11 SPRING (LATCH), COIL
209 4-666-253-01 SHIELD DISPLAY
* 210 4-666-430-03 BRACKET LCD 15 (L)
211 A-8067-507-A $# ASSY LCD 15HI AP2(S)
* 212 4-666-429-03 BRACKET LCD 15 (R)
213 1-961-757-13 LCD HARNESS
214 4-666-339-02 LATCH BUTTON
* 215 X-4625-151-1 HINGE LEFT
216 1-476-316-31 INVERTER UNIT
* 217 X-4625-152-1 HINGE RIGHT
218 X-4625-182-2 HOUSING (DISPLAY15) ASSY
221 FILAMENT TAPE (W19X20) (∗1)
222 4-666-088-01 CUSHION LATCH
223 4-666-955-01 CUSHION BEZEL
224 FILAMENT TAPE (W19X50) (∗1)
225 4-669-751-01 LABEL (ID) (U)
226 4-670-672-01 SPACER BEZEL
B17 4-641-726-81 SCREW (M2), SPECIAL HEAD
B18 4-641-726-61 SCREW (M2), SPECIAL HEAD
B19 4-664-453-21 SCREW(M2X4), SPECIAL HEAD
∗1Use the FILAMENT TAPE.
201
202
225
222
203
B19
B18
B18
B18
B18
B17
B17
205
B18 205
210
211
206 214
208 212
213
215
216
217
221(
∗ 1)
218
A
G
H
H
A
B
B
G
C
F
C
E
E
D
F
D
224( ∗ 1)
209
226
223
223

Confidential
PCG-GRZ530 (AM)3-7 3-8
(END)
3-3. Connector Section (CH Type only)
901
902
901 902
902
901
901 1-817-023-11 [CH]...CONNECTOR, USB
USB connector
902 1-779-745-21 [CH]...JACK, DC
DC IN connector
903 X-4625-501-1 [CH]...BRACKET IO ASSY
I/O Bracket
Ref.No. Fig. Part No. Description
∗Among the parts that are used on the boards of this model, only the connectors
that are show in the list can be replaced.
(The parts other that the specified connectors cannot be replaced.)

4-1
Confidential
PCG-GRZ530 (AM)
CHAPTER 4.
OTHERS
4-1. Replacing the CPU
1. Removing the CPU
1Insert a flat-blade screwdriver into the notch as shown in the illustration
and rotate it so that the protrusion comes to the lock release position.
2Pull the CPU gently upward to lift it out of the CPU socket.
2. Installing the CPU
1Align the triangle reference mark of the CPU with that of the CPU socket
and insert all the pins of the CPU to the corresponding holes of the CPU
socket.
2Insert a flat-blade screwdriver into the notch as shown in the illustration
and rotate it so that the protrusion comes to the lock position.
NOTE:
Rotate a flat-blade screwdriver to the lock position securely. If not, the operation of the CPU may become unstable.
(END)
1
1
2
2
2
CPU
Lock release position
Lock position
Lock release position
Lock position
1
CPU
CPU socket
Reference
marks
CPU socket

—24 —
Sony Corporation
9-876-035-01
PCG-GRZ530 (AM)
English
2002K1600-1
© 2002 Sony Corporation
Published by Sony EMCS VAIO-GSC [SNT]
This manual and the constituent data may not be
replicated, copied nor reprinted in whole or in part
without prior written authorization of Sony Corporation.
List of PCG-GRZ Series (As of November, 2002)
Model Name
PCG-GRZ530
Service Manual
Part No.
9-876-035-01

Revision History
Suffix Ver. Date Contents QM No.
-01 Ver. 1 2002.11.14 First
Edition
< Remarks >
[Confidential]
PCG-GRZ530 (AM)