Sony HVR-M10C User manual

HVR-M10U
US Model
Canadian Model
HVR-M10E
AEP Model
HVR-M10C
Chinese Model
HVR-M10N/M10P
E Model
HVR-M10J
Japanese Model
SERVICE MANUAL
DIGITAL HD VIDEOCASSETTE RECORDER
Link
SERVICE NOTE
DISASSEMBLY
BLOCK DIAGRAMS
FRAME SCHEMATIC DIAGRAMS
SCHEMATIC DIAGRAMS
PRINTED WIRING BOARDS
REPAIR PARTS LIST
SPECIFICATIONS
ADJUSTMENT
SERVICE NOTE
DISASSEMBLY
BLOCK DIAGRAMS
FRAME SCHEMATIC DIAGRAMS
SCHEMATIC DIAGRAMS ADJUSTMENT
PRINTED WIRING BOARDS
REPAIR PARTS LIST
SPECIFICATIONS
Link
Revision History
Revision History
Ver. 1.5 2006. 10
How to use
Acrobat Reader
How to use
Acrobat Reader
Sony EMCS Co.
2006J1600-1
©2006.10
Published by Kohda TEC
9-876-852-11
HVR-M10C/M10E/M10J/M10N/M10P/M10U
HVR-M10C/M10E/M10J
M10N/M10P/M10U
RMT-843
Photo : HVR-M10E
Z (Z311) MECHANISM
• INSTRUCTION MANUAL is shown at the end of this document.
• Reference number search on printed wiring boards is available.
• TO TAKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT)

—4 —
HVR-M10C/M10E/M10J/M10N/M10P/M10U
ENGLISH JAPANESE
ENGLISH JAPANESE
1. Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes
and bridges.
2. Check the interboard wiring to ensure that no wires are
"pinched" or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly
transistors, that were installed during a previous repair. Point
them out to the customer and recommend their replacement.
4. Look for parts which, through functioning, show obvious signs
of deterioration. Point them out to the customer and
recommend their replacement.
5. Check the B+ voltage to see it is at the values specified.
6. Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
•Unleaded solder melts at a temperature about 40°C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
•Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
•Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0OR DOTTED LINEWITH
MARK 0ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
CAUTION :
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type.

—6 —
HVR-M10C/M10E/M10J/M10N/M10P/M10U
TABLE OF CONTENTS
1. SERVICE NOTE
1-1. SERVICE NOTE ·····························································1-1
1. NOTE FOR REPAIR ·······················································1-1
2. POWER SUPPLY DURING REPAIRS ··························1-2
3. TO TAKE OUTA CASSETTE WHEN NOT EJECT
(FORCE EJECT) ·····························································1-2
1-2. SELF-DIAGNOSIS FUNCTION····································1-3
1. SELF-DIAGNOSIS FUNCTION····································1-3
2. SELF-DIAGNOSIS DISPLAY ·······································1-3
3. SELF-DIAGNOSIS CODE TABLE································1-4
2. DISASSEMBLY
2-1. DISASSEMBLY······························································2-1
2-2. SERVICE POSITION ·····················································2-7
2-3. CIRCUIT BOARDS LOCATION ·································2-10
2-4. FLEXIBLE BOARDS LOCATION ······························2-11
3. BLOCK DIAGRAMS
3-1. OVERALL BLOCK DIAGRAM (1/5) ···························3-1
3-2. OVERALL BLOCK DIAGRAM (2/5) ···························3-3
3-3. OVERALL BLOCK DIAGRAM (3/5) ···························3-5
3-4. OVERALL BLOCK DIAGRAM (4/5) ···························3-7
3-5. OVERALL BLOCK DIAGRAM (5/5) ···························3-9
3-6. POWER BLOCK DIAGRAM (1/4) ······························3-11
3-7. POWER BLOCK DIAGRAM (2/4) ······························3-13
3-8. POWER BLOCK DIAGRAM (3/4) ······························3-15
3-9. POWER BLOCK DIAGRAM (4/4) ······························3-17
4. PRINTED WIRING BOARDS AND
SCHEMATIC DIAGRAMS
4-1. FRAME PRINTED WIRING BOARD (1/2) ··················4-1
FRAME PRINTED WIRING BOARD (2/2) ··················4-3
4-2. SCHEMATIC DIAGRAMS
•FP-230 FLEXIBLE (RELAY)
SCHEMATIC DIAGRAMS····························4-7
•FP-971 FLEXIBLE (RELAY)
SCHEMATIC DIAGRAMS····························4-9
•FP-976 FLEXIBLE (RELAY)
SCHEMATIC DIAGRAMS··························4-11
•FP-977 FLEXIBLE (RELAY)
SCHEMATIC DIAGRAMS··························4-13
•HP-139 (HP JACK)
SCHEMATIC DIAGRAMS··························4-16
•JL-001 (JACK)
SCHEMATIC DIAGRAMS··························4-15
•FP-090 FLEXIBLE (RELAY)
SCHEMATIC DIAGRAMS··························4-16
•FP-096 FLEXIBLE (RELAY)
SCHEMATIC DIAGRAMS··························4-16
•JU-001 (AV IN JACK)
SCHEMATIC DIAGRAMS··························4-17
•FP-095 FLEXIBLE (RELAY)
SCHEMATIC DIAGRAMS··························4-18
•LI-073 (BATTERY)
SCHEMATIC DIAGRAMS··························4-17
•MR-048 (1/2) (REC/PB RF AMP)
SCHEMATIC DIAGRAMS··························4-19
•MR-048 (2/2) (DRUM/CAPSTAN/LOADING MOTOR
DRIVE)SCHEMATIC DIAGRAMS ··························4-21
•PD-222 (LCD DRIVER, TIMING GENERATOR)
SCHEMATIC DIAGRAMS··························4-23
•PW-129 (REMOTE COMMANDER RECEIVER)
SCHEMATIC DIAGRAMS··························4-25
•SW-436 (FUNCTION PANEL)
SCHEMATIC DIAGRAMS··························4-27
•VA-120 (1/4) (CONNECTOR)
SCHEMATIC DIAGRAMS··························4-29
•FP-088 FLEXIBLE (RELAY)
SCHEMATIC DIAGRAMS··························4-29
•FP-089 FLEXIBLE (RELAY)
SCHEMATIC DIAGRAMS··························4-29
•FFC-093 (RELAY)
SCHEMATIC DIAGRAMS··························4-30
•VA-120 (2/4) (VIDEO IN/OUT)
SCHEMATIC DIAGRAMS··························4-31
•VA-120 (3/4) (VIDEO AMP)
SCHEMATIC DIAGRAMS··························4-33
•VA-120 (4/4) (AUDIO IN/OUT)
SCHEMATIC DIAGRAMS··························4-35
•DA-033 (DC/DC CONVERTER)
SCHEMATIC DIAGRAMS··························4-37
•DB-018 (1/2) (DC IN, CHARGE)
SCHEMATIC DIAGRAMS··························4-39
•DB-018 (2/2) (DC/DC CONVERTER)
SCHEMATIC DIAGRAMS··························4-41
•VC-367 (1/16) (BASE BAND PROCESS)
SCHEMATIC DIAGRAMS··························4-43
•VC-367 (2/16) (OSD, D3 FILTER)
SCHEMATIC DIAGRAMS··························4-45
•VC-367 (3/16) (HDV SIGNAL/RF SIGNAL PROCESS)
SCHEMATIC DIAGRAMS··························4-47
•VC-367 (4/16) (HDV VIDEO DECODER)
SCHEMATIC DIAGRAMS··························4-49
•VC-367 (5/16) (64MBITY/C-SDRAM)
SCHEMATIC DIAGRAMS··························4-51
•VC-367 (6/16) (ILINK INTERFACE)
SCHEMATIC DIAGRAMS··························4-53
•VC-367 (7/16) (DV/RF SIGNAL PROCESS)
SCHEMATIC DIAGRAMS··························4-55
•VC-367 (8/16) (VIDEO A/D CONV.)
SCHEMATIC DIAGRAMS··························4-57
•VC-367 (9/16) (HDV AUDIO SIGNAL PROCESS)
SCHEMATIC DIAGRAMS··························4-59
•VC-367 (10/16) (AUDIO INPUT SELECT, AUDIO
CONVERTER)
SCHEMATIC DIAGRAMS··························4-61
•VC-367 (11/16) (DS CONTROL)
SCHEMATIC DIAGRAMS··························4-63
•VC-367 (12/16) (FRONT CONTROL)
SCHEMATIC DIAGRAMS··························4-65
•VC-367 (13/16) (LSI CONTROL)
SCHEMATIC DIAGRAMS··························4-67
•VC-367 (14/16) (MECHA CONTROL)
SCHEMATIC DIAGRAMS··························4-69
•VC-367 (15/16) (CONNECTOR-1)
SCHEMATIC DIAGRAMS··························4-71
•VC-367 (16/16) (CONNECTOR-2)
SCHEMATIC DIAGRAMS··························4-73
•FP-228/FP-467/FP-826 FLEXIBLE
SCHEMATIC DIAGRAM ····························4-75
4-3. PRINTED WIRING BOARDS
•FP-230 FLEXIBLE (RELAY)
PRINTED WIRING BOARD ·······················4-79
•FP-971 FLEXIBLE (RELAY)
PRINTED WIRING BOARD ·······················4-81
•FP-976 FLEXIBLE (RELAY)
PRINTED WIRING BOARD ·······················4-81
•FP-977 FLEXIBLE (RELAY)
PRINTED WIRING BOARD ·······················4-83
•HP-139 (HP JACK)
PRINTED WIRING BOARD ·······················4-83

—7 —
HVR-M10C/M10E/M10J/M10N/M10P/M10U
•JL-001 (JACK)
PRINTED WIRING BOARD ·······················4-85
•FP-090 FLEXIBLE (RELAY)
PRINTED WIRING BOARD ·······················4-85
•JU-001 (AV IN JACK)
PRINTED WIRING BOARD ·······················4-87
•FP-095 FLEXIBLE (RELAY)
PRINTED WIRING BOARD ·······················4-89
•LI-073 (BATTERY)
PRINTED WIRING BOARD ·······················4-89
•MR-048 (REC/PB RF AMP, DRUM/CAPSTAN/
LOADING MOTOR DRIVE)
PRINTED WIRING BOARD ·······················4-91
•PD-222 (LCD DRIVER, TIMING GENERATOR)
PRINTED WIRING BOARD ·······················4-95
•PW-129 (REMOTE COMMANDER RECEIVER)
PRINTED WIRING BOARD ·······················4-99
•SW-436 (FUNCTION PANEL)
PRINTED WIRING BOARD ·····················4-101
•VA-120 (CONNECTOR, VIDEO IN/OUT, VIDEO AMP,
AUDIO IN/OUT)
PRINTED WIRING BOARD ·····················4-105
•FP-088 FLEXIBLE (RELAY)
PRINTED WIRING BOARD ·····················4-109
•FP-089 FLEXIBLE (RELAY)
PRINTED WIRING BOARD ·····················4-109
•DA-033 (DC/DC CONVERTER)
PRINTED WIRING BOARD ·····················4-113
•DB-018 (DC IN, CHARGE, DC/DC CONVERTER)
PRINTED WIRING BOARD ·····················4-115
•VC-367 (BASE BAND PROCESS, OSD, D3 FILTER,
HDV SIGNAL/RF SIGNAL PROCESS, HDV VIDEO
DECODER, 64MBITY/C-SDRAM, ILINK INTERFACE,
DV/RF SIGNAL PROCESS,VIDEO A/D CONV., HDV
AUDIO SIGNAL PROCESS, AUDIO INPUT SELECT,
AUDIO CONVERTER, DS CONTROL, FRONT
CONTROL, LSI CONTROL, MECHA CONTROL,
CONNECTOR-1, CONNECTOR-2)
PRINTED WIRING BOARD ·····················4-119
•FP-228/FP-467/FP-826 FLEXIBLE
PRINTED WIRING BOARD ·····················4-123
4-4. WAVEFORMS ····························································4-125
4-5. MOUNTED PARTS LOCATION ·······························4-128
5. REPAIR PARTS LIST
5-1-1.OVERALL SECTION·····················································5-3
5-1-2.FRONT PANEL SECTION·············································5-4
5-1-3.CONTROL PANEL SECTION ······································· 5-5
5-1-4.MAIN FRAME SECTION-1 ··········································5-6
5-1-5.MAIN FRAME SECTION-2 ··········································5-7
5-1-6.REAR PANEL SECTION ···············································5-8
5-1-7.MECHANISM DECK OVERALL (Z311) ·····················5-9
5-1-8.LS CHASSIS BLOCK ASSEMBLY·····························5-10
5-1-9.MECHANICAL CHASSIS BLOCK ASSEMBLY·······5-11
Checking supplied accessories ················································5-12
5-2. ELECTRICAL PARTS LIST ········································ 5-14
6. ADJUSTMENTS
1. Before starting adjustment···············································6-1
1-1.
Adjusting items when replacing main parts and boards···
6-2
6-1. MECHANISM SECTION ADJUSTMENT····················6-3
1-1. Preparations for Check, Adjustment and Replacement of
Mechanism Block···························································· 6-3
1-1-1.Cassette Compartment Assy, Damper Assy ····················6-3
1-2. Periodic Inspection and Maintenance
1-2-1.Rotary Drum Cleaning ···················································· 6-4
1-2-2.Tape Path System Cleaning (Refer to Fig. 6-1-2.) ··········6-4
1-2-3.Periodic Inspection List··················································· 6-5
1-2-4.Mode Selector II Operating Procedure····························6-6
2-4-1.Introduction ·····································································6-6
2-4-2.Operation ·········································································6-7
2-4-3.Mechanism Status (Position) Transition Table Using
Mode Selector II ······························································ 6-9
2-4-4.Battery Alarm Indication ················································· 6-9
1-3. Check, Adjustment and Replacement of
Mechanical Parts ···························································6-10
1-3-1.Flowchart of Replacement of Mechanical Parts············6-10
1-3-2.Drum·············································································· 6-11
1-3-3.Cassette Compartment Assy ··········································6-13
1-3-4.TG7 Support ··································································6-14
1-3-5.Motor Holder Block Assy and L Motor Block Assy ·····6-15
1-3-6.MIC Terminal (MIC902) ··············································· 6-16
1-3-7.LED (D901)··································································· 6-17
1-3-8.Retainer Plate ································································6-18
1-3-9.T Reel Table Assy ··························································6-19
1-3-10. Brake (S) and Release Rack (S)··································6-20
1-3-11. Band Adjuster, S Reel Table Assy and
TG2 Arm Block Assy ·················································6-21
1-3-12. ULE Brake Assy ························································· 6-22
1-3-13. Cassette Positioning (S) ··············································6-23
1-3-14. TG7Arm Block Assy and Pinch Arm Assy ················6-24
1-3-15. TG7 ············································································· 6-25
1-3-16. Gooseneck Gear Assy ·················································6-26
1-3-17. LS Guide Retainer and LS Cam Plate ························6-27
1-3-18. LS Chassis Block Assy and
Mechanical Chassis Block Assy ·································6-28
1-3-19. Brake (T) BlockAssy ················································· 6-30
1-3-20. END Sensor (Q901)····················································6-31
1-3-21. TOP Sensor (Q902)·····················································6-32
1-3-22. C-IN Switch (S903), S Reel Sensor (H901) and
T Reel Sensor (H902)···················································· 6-33
1-3-23. Guide Rail ···································································6-34
1-3-24. Conversion Gear ·························································6-35
1-3-25. Coaster (S) Block Assy and
Coaster (T) Block Assy ··············································6-36
1-3-26. TG5 RollerAssy and GL Gear (T) ····························· 6-37
1-3-27. TG2 Cam PlateAssy (N) ············································6-38
1-3-28. LS Arm Assy ·······························································6-39
1-3-29. M Slider Assy (1) ························································6-40
1-3-30. M Slider Assy (2) ························································6-41
1-3-31. EJ Arm ········································································ 6-42
1-3-32. Cam Gear and GL Driving··········································6-43
1-3-33. Rotary Encoder (S902) ··············································· 6-44
1-3-34. FP-228 Flexible Board (DEW SENSOR) and
FP-467 Flexible Board ···············································6-45
1-4. Adjustment ····································································6-46
1-4-1.FWD Position Adjustment············································· 6-46
1-4-2.Reel Torque Check ························································ 6-46
1-4-3.LS Cam Plate Position Adjustment ·······························6-47
1-4-4.Tape Path Adjustment ····················································6-48
6-2. VIDEO SECTION ADJUSTMENT································6-4
2-1. PREPARATIONS BEFORE ADJUSTMENTS ············ 6-52
2-1-1.Equipment to Required·················································· 6-52
2-1-2.Precautions on Adjusting ···············································6-53
2-1-3.Adjusting Connectors ···················································· 6-54
2-1-4.Connecting the Equipment ············································6-54
2-1-5.Alignment Tapes····························································6-55
2-1-6.Input/Output Level and Impedance ·······························6-55
2-2. INITIALIZATION OF 8, 9, A, B, C, D, 13, 18, 1A,
1B, 1C, 1D PAGE DATA···············································6-56
2-2-1.INITIALIZATION OF A, B, D, 1A, 1B PAGE DATA··6-56
1. Initializing the A, B, D, 1A, 1B Page Data ···················6-56

—8 —
HVR-M10C/M10E/M10J/M10N/M10P/M10U
2. Modification ofA, B, D, 1A, 1B Page Data ··················6-56
3. A Page Table·································································· 6-56
4. B Page Table ·································································· 6-57
5. D Page Table·································································· 6-57
6. 1A Page Table································································6-57
7. 1B Page Table ································································6-57
2-2-2.
INITIALIZATION OF 8, C, 13, 18, 1C PAGE DATA ···
6-58
1. Initializing the 8, C, 13, 18, 1C Page Data ···················· 6-58
2. Modification of 8, C, 13, 18, 1C Page Data ··················6-58
3. 8 Page Table···································································6-59
4. C Page Table ·································································· 6-59
5. 13 Page Table································································· 6-60
6. 18 Page Table································································· 6-61
7. 1C Page Table ································································6-61
2-2-3.INITIALIZATION OF 9, 1D PAGE DATA ·················· 6-62
1. Initializing the 9, 1D Page Data ····································6-62
2. Modification of 9, 1D Page Data···································6-62
3. 9 Page Table···································································6-62
4. 1D Page Table································································6-62
2-3. SYSTEM CONTROL SYSTEM ADJUSTMENT········6-63
1. Serial No. Input ·····························································6-63
2-4. SERVO AND RF SYSTEM ADJUSTMENT ··············· 6-65
1. Cap FG Duty Adjustment (VC-367 board) ···················6-65
2. Switching Position Adjustment (VC-367 board)···········6-65
3. Error Rate Check ···························································6-66
3-1. Preparations before adjustments····································6-66
3-2. Error Rate Check ···························································6-66
3-3. Processing after Completing Adjustments ····················6-66
2-5. VIDEO SYSTEM ADJUSTMENTS·····························6-67
1. Origin Oscillation Check (VC-367 board) ····················6-67
2. S VIDEO OUTY LevelAdjustment (VC-367 board)···6-68
3. S VIDEO OUT Chroma LevelAdjustment
(VC-367 board) ·····························································6-68
4. VIDEO OUTY, Chroma Level Check
(VC-367 board) ·····························································6-69
5. COMPONENT OUTPUT Level Adjustment
(VC-367 board) ·····························································6-70
6. E-E Level Check (VC-367 board) ································· 6-71
2-6. AUDIO SYSTEM ADJUSTMENTS ····························6-72
1. Playback Level Check ···················································6-73
2. Overall Level Characteristics Check ·····························6-73
3. E-E Audio Level Check ·················································6-73
2-7. LCD SYSTEM ADJUSTMENT ···································6-74
1. LCD Automatic Adjustment (PD-222 board)················ 6-74
2. Contrast Adjustment (HD) (PD-222 board) ··················6-75
3. V COM Adjustment (PD-222 board) ····························6-75
4. Sample Hold Phase Adjustment (PD-222 board) ··········6-76
5. Transmissive Mode White Balance Adjustment
(PD-222 board)······························································6-76
6. Reflective Mode White Balance Adjustment
(PD-222 board)······························································6-77
6-3. SERVICE MODE ··························································6-78
3-1. ADJUSTMENT REMOTE COMMANDER ················6-78
1. Using the adjustment remote commander ·····················6-78
2. Precautions upon using the adjustment remote
commander ····································································6-78
3-2. DATA PROCESS··························································· 6-79
3-3. SERVICE MODE ··························································6-80
1. Setting the Test Mode ····················································6-80
2. Emergence MemoryAddress (Mechanism section)······6-80
2-1. EMG Code (Emergency Code) ····································· 6-80
2-2. MSW Code ····································································6-81
3. Bit value discrimination ················································6-82
4. Switch check (1) ···························································· 6-82
5. Switch check (2) ···························································· 6-82
6. Switch check (5) ···························································· 6-83
7. LED check ·····································································6-83
8. Record of Use check (1) ················································6-84
9. Record of Use check (2) ················································6-84
10. Record of Self-diagnosis check ·····································6-85
SELF-DIAGNOSIS CODE TABLE········································ 6-86

1-1
HVR-M10C/M10E/M10J/M10N/M10P/M10U
Make sure that the flat cable and flexible board are not cracked of
bent at the terminal.
Do not insert the cable insufficiently nor crookedly.
Cut and remove the part of gilt
which comes off at the point.
(Take care that there are
some pieces of gilt left inside)
When remove a connector, don't pull at wire of connector.
Be in danger of the snapping of a wire.
When installing a connector, don't press down at wire of connector.
Be in danger of the snapping of a wire.
1-1. SERVICE NOTE
1. NOTE FOR REPAIR
ENGLISH JAPANESE
ENGLISH JAPANESE
1. SERVICE NOTE

1-2
HVR-M10C/M10E/M10J/M10N/M10P/M10U
ENGLISH JAPANESE
ENGLISH JAPANESE
2. POWER SUPPLY DURING REPAIRS
In this unit, about 10 seconds after power is supplied to the battery terminal using the regulated power supply (8.4V),
the power is shut off so that the unit cannot operate.
This following two methods are available to prevent this.Take note of which to use during repairs.
Method 1.
Use the AC power adaptor.
Method 2.
Connect the servicing remote commander RM-95 (J-6082-053-B) to the LANC jack,and set the commander switch to the “ADJ” side.
3. TO TAKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT)
1Remove the power supply (Battery and AC power adaptor).
2Remove the bottom cabinet.
3Disconnect the CN202 (27P, 0.3mm) of MR-048 board.
4Remove the top cabinet.
5Supply +4.5V from the DC power supply to the loading motor and unload with pressing the cassette compartment.
DC power supply
(+ 4.5V)
MR-048 board CN202

1-3
HVR-M10C/M10E/M10J/M10N/M10P/M10U
ENGLISH JAPANESE
ENGLISH JAPANESE
1-2. SELF-DIAGNOSIS FUNCTION
1. SELF-DIAGNOSIS FUNCTION
When problems occur while the unit is operating, the self-diagnosis
function starts working, and displays on the LCD screen what to do.
Detailsofthe self-diagnosis functions are providedin the Instruction
manual.
2. SELF-DIAGNOSIS DISPLAY
When problems occur while the unit is operating, the counter of
the LCD screen consists of an alphabet and 4-digit number, which
blinks at 3.2Hz. This 5-character display indicates the “repaired
by:”, “block”in which the problem occurred, and “detailed code”
of the problem.
Note: The self-diagnosis display data will be kept even if the lithium battery (BT591 of LI-073 board) is removed.
1 1
3 1C
Repaired by:
Refer to page 1-4.
Self-diagnosis Code Table.
Indicates the appropriate
step to be taken.
E.g.
31 ....Reload the tape.
32 ....Turn on power again.
Block Detailed Code
Blinks at 3.2Hz
C : Corrected by customer
H : Corrected by dealer
E : Corrected by service
engineer
LCD screen
C : 3 1 : 1 1

1-4
HVR-M10C/M10E/M10J/M10N/M10P/M10U
ENGLISH JAPANESE
ENGLISH JAPANESE
3. SELF-DIAGNOSIS CODE TABLE
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
E
Block
Function
04
21
22
31
31
31
31
31
31
31
31
31
31
32
32
32
32
32
32
32
32
32
32
20
Detailed
Code
00
00
00
10
11
20
21
22
23
24
30
40
42
10
11
20
21
22
23
24
30
40
42
00
Symptom/State
Non-standard battery is used.
Condensation.
Video head is dirty.
LOAD direction. Loading does not
complete within specified time
UNLOAD direction. Loading does not
complete within specified time
T reel side tape slacking when unloading
.
Winding S reel fault when counting the
rest of tape.
T reel fault.
S reel fault.
T reel fault.
FG fault when starting capstan.
FG fault when starting drum.
FG fault during normal drum operations.
LOAD direction loading motor time-
out.
UNLOAD direction loading motor
time-out.
T reel side tape slacking when
unloading.
Winding S reel fault when counting the
rest of tape.
T reel fault.
S reel fault.
T reel fault.
FG fault when starting capstan.
FG fault when starting drum
FG fault during normal drum
operations
Data on A page or D page are rewriten.
Self-diagnosis Code
Repaired by:
Correction
Use the info LITHIUM battery.
Remove the cassette, and insert it again after one hour.
Clean with the optional cleaning cassette.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Load the tape again, and perform operations from the beginning.
Remove the battery or power cable, connect, and perform
operations from the beginning.
Remove the battery or power cable, connect, and perform
operations from the beginning.
Remove the battery or power cable, connect, and perform
operations from the beginning.
Remove the battery or power cable, connect, and perform
operations from the beginning.
Remove the battery or power cable, connect, and perform
operations from the beginning.
Remove the battery or power cable, connect, and perform
operations from the beginning.
Remove the battery or power cable, connect, and perform
operations from the beginning.
Remove the battery or power cable, connect, and perform
operations from the beginning.
Remove the battery or power cable, connect, and perform
operations from the beginning.
Remove the battery or power cable, connect, and perform
operations from the beginning.
Make dataA page and D page correct value.

HVR-M10C/M10E/M10J/M10N/M10P/M10U
2-1 2-2
2-1. DISASSEMBLY
The following flow chart shows the disassembly procedure.
2. DISASSEMBLY
2
3
1
7
6
5
3
2
4
1
2
4
3
1
2
5
3
1
1
4
3
2
1
Front panel section
(See page 2-5)
Main frame section-1 (See page 2-3)
Main frame section-2 (See page 2-5)
2
1
4
6
5
3
1
Two screws (M3
×
6)
2
Two screws (M3
×
6)
3
Cabinet (upper)
4
Two screws (M3
×
6)
5
Two screws (M3
×
6)
6
Cabinet (lower)
1
Open the clamper
2
FFC-094 Flexible flat cable (8P)
3
Harness (HP-146)
4
FFC-093 Flexible flat cable (50P)
1
Open the clamper
A
D
D
A
I
A
I
A
1
Three screws (M2x3) silver
2
Four claws
3
Front panel section
a
a
1
Peel the sheet (SW-VA)
2
FP-230 flexible board (22P)
3
FP-230 flexible board (30P)
4
FP-098 flexible board (28P)
5
FP-090 flexible board (10P)
6
FP-096 flexible board (12P)
7
FP-095 flexible board (28P)
1
FFC-095 Flexible flat cable (6P)
2
Battery terminal board (4P)
3
DC-IN connector (3P)
4
Two screws (M3x6) silver
5
Two screws (M3x6) silver
1
Three screws (M2x3) silver
2
Ground plate (HP)
3
Main frame section
Screw
M3x6
2-059-756-01
Screw
M3x8
3-077-331-41
Silver
Black
Screw
M3x6
3-077-331-21
Screw
M1.4x1.5
3-059-718-01
A
D
B
C
EF
I
Screw
M2x5
7-681-000-00
Tapping screw
M2x5
3-080-206-21
Screw
M2x3
3-080-202-21
Note:
Be very careful not to
damage the flexible board.
HELP 01 HELP 02
A
C
B
Ver 1.2 2005. 09

HVR-M10C/M10E/M10J/M10N/M10P/M10U
2. DISASSEMBLY
2. DISASSEMBLY
2-3 2-4
DA-033
VC-367
1
3
1
1
5
6
2
7
4
3
2
3
6
4
5
4
5
6
7
8
9
2
I
I
I
I
I
I
VA-120
1
Screw (M2x3) silver
2
FP-230 flexible board (51P)
3
Three screws (M2x3) silver
4
VC connector retainer
5
FP-971 flexible board (100P),(100P)
6
FP-096 flexible board (12P)
7
FP-090 flexible board (10P)
8
Five screws (M2x3) silver
9
VA-120 board
VC-367
1
FP-089 flexible board (33P)
2
FP-088 flexible board (39P)
3
Five screws (M2x3) silver
4
FP-976 flexible board (80P)
5
FP-976 flexible board (80P)
6
VC-367 board
DB-018
DA-033
1
2
3
I
41
Four screws (M2x3) silver
2
FP-976 flexible board (80P)
3
FP-976 flexible board (80P)
4
DA-033 board
HELP 03 1
FP-098 flexible board (28P)
2
Two screws (M2x3) silver
3
DB connector retainer
4
FP-977 flexible board (100P)
5
Four screws (M2x3) silver
6
Board to board connector (28P)
7
DB-018 board
A
Screw
M3x6
2-059-756-01
Screw
M3x8
3-077-331-41
Silver
Black
Screw
M3x6
3-077-331-21
Screw
M1.4x1.5
3-059-718-01
A
D
B
C
EF
I
Screw
M2x5
7-681-000-00
Tapping screw
M2x5
3-080-206-21
Screw
M2x3
3-080-202-21
Ver 1.1 2005. 05

HVR-M10C/M10E/M10J/M10N/M10P/M10U
2-5 2-6
MR-048
I
E
E
E
F
2
1
2
3
4
5
1
3
4
6
5
7
1
Harness (HP-146)
2
Screw (M2x5) silver
3
Damper
4
Three tapping screws (M2x5) black
5
Screw (M2x3) silver
6
Front sub chassis
7
HP-139 board
5
4
1
6
7
8
2
3
1
Lean the control panel section
in the direction of an arrow a .
2
Two tapping screws (M2x5) black
3
Ground plate (R)
4
Dowel
5
Remove the control panel section
in the direction of an arrow b .
1
Tapping screw (M2x5) black
2
Fulcrum plate (front L)
3
Damper
4
Front panel assembly
5
FFC-094 Flexible flat cable (8P)
6
(Power) button
7
(HP VOL) knob
8
PW-129 board
1
1
3
4
5
2
2
3
4
I
I
I
B
1
Three screws (M2x3) silver
2
Cover (MD)
3
Three screws (M2x3) silver
4
Mechanism deck,
MD frame assembly
1
Four screws (M2x3) silver
2
MR-048 board
3
Four screws (M1.4x1.5) silver
4
MD frame assembly
5
Mechanism deck
D
D
D
1
3
4
5
2
1
Three screws (M3x6) silver
2
Two screws (M3x6) silver
3
Side plate (L)
4
Two screws (M3x6) silver
5
Rear panel section
C
B
Screw
M3x6
2-059-756-01
Screw
M3x8
3-077-331-41
Silver
Black
Screw
M3x6
3-077-331-21
Screw
M1.4x1.5
3-059-718-01
A
D
B
C
EF
I
Screw
M2x5
7-681-000-00
Tapping screw
M2x5
3-080-206-21
Screw
M2x3
3-080-202-21
a
b
2. DISASSEMBLY
2. DISASSEMBLY

HVR-M10C/M10E/M10J/M10N/M10P/M10U
2-7 2-8
2-2. SERVICE POSITION
DA-033
DA-033
DB-018
MR-048
VC-367
[SERVICE POSITION TO
CHECK THE VTR SECTION]
Connection to Check the
VTR Section (page 2-9)
2
1
4
6
5
3
A
A
A
A
4
3
2
11
1
2
4
5
3
D
D
3
1
2
I
1
3
1
1
5
6
2
7
4
3
2
3
6
4
5
4
5
6
7
8
9
2
I
I
I
I
II
VA-120
VC-367
1
2
3
I
4
I
E
F
2
1
3
4
6
5
7
3
4
1
2
3
4
I
I
1
3
4
5
2
I
B
D
D
D
1
3
4
5
2
C
C
2
3
1
I
4
5
6
7
C
C
2
1
3
4
E
1
3
2
5
4
1
2
E
1
2
2
23
I
a
a
b
a
1
1765
3
2
4
E
1
2
3
2. DISASSEMBLY
2. DISASSEMBLY
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