Spa Guts 6200Y Series User manual

6200Y SERIES
OWNERS OPERATION GUIDE

CONTENTS
Important Safety Instructions
INTRODUCTION
Major Component Illustration
SYSTEM OPERATION
Power-Up / Breaker Settings
Spaside Operation
Filtration Programming
Spa Light
Operation Considerations
Error Indication
OPERATIONAL CONSIDERATIONS
Warm Weather Conditions
Filtration System
Winterizing
Chemical Water Treatment
TROUBLESHOOTING
Notes
2
4
5
6
7
8
10
9
9
11-12
8
9
13
ŸWinterizing
ŸChemical Water Treatment
ŸFiltration System
Operation Considerations......................................................................8-9
Important Safety Instructions................................................................2-3
Intgroduction/Major Component Illustration........................................4
SYSTEM OPERATION
Power-Up / Breaker Settings.................................................................5
Spaside Operation...................................................................................6
Filtration Programming............................................................................7
Spa Light...................................................................................................8
ŸWarm Weather Conditions
Error Indication.......................................................................................10
TROUBLESHOOTING.............................................................................11-12
Notes.......................................................................................................13

2
WARNING - RISK OF CHILD DROWNING. Extreme caution must be exercised to
prevent unauthorized access by children. To avoid accidents, ensure that
children cannot use a spa or hot tub unless they are supervised at all times.
DANGER To reduce the risk of injury to persons, do not remove suction fittings.
Spa location must accommodate sufficient drainage of water around the base of the
structure, as well as the power source compartment.
Prolonged immersion in water that is warmer than normal body temperature can
result in a dangerous condition known as HYPERTHERMIA. The causes,
symptoms, and effects of hyperthermia may be described as follows:
Hyperthermia occurs when the internal temperature of the body reaches a level
several degrees above the normal body temperature of 98.6BF. The symptoms
of hyperthermia include dizziness, fainting, drowsiness, lethargy, and an
increase in the internal temperature of the body. The effects of hyperthermia
include (1) unawareness of impending hazard, (2) failure to perceive heat, (3)
failure to recognize the need to exit spa, (4) physical inability to exit spa, (5)
fetal damage in pregnant women, (6) unconsciousness resulting in danger of
drowning. WARNING The use of alcohol, drugs or medication can greatly
increase the risk of fatal hyperthermia in hot tubs and spas.
DANGER To reduce the risk of injury, do not permit children to use this product
unless they are closely supervised at all times.
The water in a spa or hot tub should never exceed 104BF (40BC). Water
temperatures between 100BF (38BC) and 104BF (40BC) are considered safe for a
healthy adult. Lower water temperatures are recommended for extended use
(exceeding 10-15 minutes) and for young children.
Excessive water temperatures have a high potential for causing fetal damage during
the early months of pregnancy. Pregnant or possibly pregnant women should
limit spa or hot tub water temperatures to 100BF(38BC).
To reduce the risk of injury:
A pressure wire connector is provided on the control box to permit connection of a
solid copper bonding conductor between this point and any equipment, metal
enclosures of electrical equipment, metal water pipe, or conduit within 5 feet
(1.5m) of the unit as needed to comply with local requirements.
DANGER - RISK OF ELECTRICAL SHOCK. Install at least 5 feet (1.5m) from all
metal surfaces. (A spa may be installed within 5 feet of metal surfaces if each
metal surface is permanently connected by a solid copper conductor attached to
the wire connector on the terminal box that is provided for this purpose. Refer
to NEC and local codes in effect at the time of installation.)
Bond accessible metal to the dedicated connector on the equipment grounding bus,
bond the equipment ground bus to the local common bonding grid as part of
the installation in the form of (1) a reinforced concrete slab for support, (2) a
ground plate provided beneath the hot tub or spa, or (3) a permanent ground
connection that is acceptable to the local inspection authority.
DANGER RISK OF ELECTRICAL SHOCK. Do not permit any electrical appliance,
such as a light, telephone, radio, or television, within 5 feet (1.5m) of a spa or
hot tub.
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
!
!
!
!
!

3
WARNING To reduce the risk of electrical shock, replace damaged cord immediately.
For Permanently Installed Units
For Cord and Plug Connected Units
Do not bury the cord.
Connect to a grounded, grounding type receptacle only. NEVER connect the spa to an
extension cord.
This appliance is provided with a ground-fault-circuit-interrupter located on the control box.
Before each use and with the unit operating, push the test button. The unit should
stop operating and the reset button should appear. Push the reset button. The unit
should now operate normally. If the interrupter does not perform in this manner, a
ground current is flowing indicating the possibility of electrical shock. Disconnect the
power, or unplug from receptacle, until the fault has been identified and corrected.
Persons suffering from obesity or with a medical history of heart disease, low or high blood
pressure, circulatory system problems, or diabetes should consult a physician before
using a spa or hot tub.
Persons using medication should consult a physician before using a spa or hot tub since
some medication may affect heart rate, blood pressure, and circulation.
For Units with a GFCI (Ground Fault Circuit Interrupter)
Before entering the spa or hot tub, the user should measure the water temperature with an
accurate thermometer.
The use of alcohol, drugs, or medication before or during spa or hot tub use may lead to
unconsciousness with the possibility of drowning.
To reduce the risk of drowning from hair and body entrapment, install a suction fitting(s)
with a marked flow rate in gallons-per-minute that equals or exceeds the flow rate
marked on the equipment assembly.
Install at least 5 feet (1.5m) from tub water using nonmetallic plumbing. Install blower no
less than 1 foot (305mm) above the maximum water level to prevent water from
contacting electrical equipment. Install in accordance with the installation instructions.
For UL Listed Equipment Assemblies
WARNING - Do not install indoors. This unit uses a gas heater that requires proper
ventilation and is intended for outdoor use only.
A terminal marked “G” or “ground” is provided in the wiring box located inside the
equipment compartment. To reduce the risk of electric shock, connect the terminal or
connector to the grounding terminal of your electrical service or supply panel with a
continuous green insulated copper wire in accordance with National Electric Code
Table 250-95 and any other local codes in effect at the time of the installation.
For Units with Gas Heaters
For Permanently Installed Units not Provided with an Internal Disconnecting Method
The electrical supply for this product must include a suitably rated switch or circuit breaker
to open all ungrounded supply conductors to comply with Section 422-30 of the
National Electric Code, ANSI/NFPA 70 1987. The disconnecting means must be
readily accessible to the tub occupant but installed at least 5 feet (1.5m) from the tub
water.

4
INTRODUCTION
Congratulations on your new purchase. This Control System is constructed of the
finest materials and assembled under the strictest quality control standards. With
proper care and maintenance your system will provide you with many years of
reliable performance.
The following pages contain information concerning the operation and care of your
system.
LIGHT CONNECTION HEATER ACTIVE
Note: Your system may differ from the photos above, although the basic operation and
configuration will be the same.

5
Press and hold the Pump 1
key for 30 seconds
Use the
Temp Up/Down
key tochoose the new desired low-level
configuration
number and press the Light key to confirm the selected configuration (referto
the configuration selectionchart below).
The spaside display will show L xx
where "xx" represents the previous
configuration number registered in the system.
Changing System Low-Level Program Configuration
Although every system has been factory set, in certain cases when servicing or replacing a
unit in the field, it may be necessary to set a new pre-determined low-level program
configuration. Follow these simple steps to re-enter the low-level programming using the
spaside control.
If the Light key is not pressed within 25 seconds, the unit will exit this menu
without changing any settings.
L __
If at power-up of the system and spaside display shows the following message: , it
means that all low-level configurations have been downloaded, but no configuration
number has been chosen. Default for this system is LL #4.
98
Lamp test Low-level selection
Software number
8.8.8
Boot up display sequence (Each parameter is displayed for 2 seconds)
Software Revision
All the segments and
LEDs light up.
Software Part Number Revision of the Software Low-level selected
from Low-level menu
The values displayed by the system
correspond
to 0.8 of the maximum
amperage
capacity of the
GFCI.
UseUp / Down button to select the
desired value. The valuecan be
modified typically from10 to 48
AMP.
Then press Light button to set breaker
rating. This table shows typicalsettings
of b for different
GFCI ratings. Select the
one that matches your breaker.
GFCI b
60 Amp 48 Amp
50 Amp 40 Amp
40Amp 32Amp
30Amp 24
16Amp
98
It'simportant to specify
the
current rating of the GFCI
usedto ensure
safe and
efficient
current management
(and reduce nuisanceGFCI
trippings).
Press and hold Light button
until you access the breaker
setting menu.
It’s important to specify the current rating of the GFCI used to ensure safe and efficient
current management (and reduce nuisance GFCI trippings).
20Amp
Amp
260 2
NOTE: If all installed components do not operate or only one
component can be operated at a time it may be caused by this
setting. Set breaker size accordingly to allow components to run.
POWER-UP & BREAKER SETTINGS

6
SPASIDE CONTROL OPERATION
Smart winter mode
indicator
Pump 1
indicator
Pump 2
indicator
Light
indicator
Filter
indicator
Heater
indicator
Set Point
indicator
Pump 1 Pump 2/Blower Temp Up/Down
Light
Pump 1 - Press o nce to turn on low speed. Press a second time to turn pump to high
(with a dual-speed pump). A third time turns pump off.
A built-in timer automatically turns pump off after 20 minutes, unless pump has been
manually deactivated fi rst.
The “Pump 1” indicator lights up when Pump 1 is on. With dual-speed pump, indicator
will fl ash when Pump 1 is on at low speed.
speed
Blower - Press o nce to turn on pump or blower. Press a second time to turn
pump or blower off.
The “Pump 2” indicator lights up when Pump 2 or blower is on.
A built-in timer automatically turns pump off after 20 minutes, unless pump has been
manually deactivated fi rst.
Light - Press once to turn light on. Press Light key a second time to turn light off.
A built-in timer automatically turns light off after 2 hours, unless it has been manually
deactivated fi rst.
The “Light” indicator lights up when light is on.
Temp Up/Down - Use Up or Down key to set desired water temperature. The temperature
setting will be displayed for 5 seconds to confi rm your new selection.
The "Set Point" icon indicates that the display shows the desired temperature, NOT the
current water temperature!
Press and hold to scroll the displayed setting, release and re-hold to scroll the other
direction. Release when desired set temperature is displayed

7
PROGRAMMING FILTRATION
Programming Filtration Cycles & Temperature Readout
Use Up
or Down key to change setting.
0 = No filtration
24 = Continuous filtration
f
Setting Filter Cycle Frequency
Use Up
/ Down key to change settings.
Off Mode Feature
off
This mode allows you to stop all outputs for 30 minutes to perform a quick spa maintenance.
Press and hold Pump 1 for 5 secs to activate
Off Mode. Quick press Pump 1 to reactivate
the system before the expiration of the 30 minute delay.
While the Off Mode is engaged, the display will
toggle between Off and the water temperature.
Setting Filter Cycle Duration
To set filter cycles you must enter the following parameters: Duration (d) and Frequency (F). At the
beginning Pump 1 (+ additional components staggered) will run for 1 minute each to purge the
plumbing. Pump 1 will run for the remainder of the cycle unless a button is pressed to suspend the
filter cycle.
Press the Light key again, the display will show
F or C. This is the temperature readout units.
(Default: F)
Press and hold the Light key until the
display shows dxx, with “xx” representing
the duration in hours. (Default: 1 hour).
Press the Light key again, the display will
show Fx with the “x” representing number
(or Frequency) of cycles per day (up to 4).
(Default 2 cycles a day)
Setting Temperature Display Readout
f
ff 2
The first filter cycle begins at power up or each time the settings above are accessed.
The cycle repeats 6, 8, 12, or 24 hours later based on the Frequency setting
Use Up
or Down key to change setting.
2 = Two cycles per day (every 12hrs)
3 = Three cycles per day (every 8hrs)
1 = One cycle per day (every 24hrs)
4 = Four cycles per day (every 6hrs)
F = Fahrenheit
C = Celsius.
The “Filter” indicator lights solid when a filter cycle is active
The “Filter” indicator blinks when a filter cycle is suspended

8
(Spa light housing & lens are optional)
This illustration shows how and where to find
the bulb for replacement. It also shows the
mounted spa light with a replacement
(colored) lens. Colored lenses will further the
enhancement of the light. Simply snap on or
off to change the mood of your spa.
Your control may contain a high intensity, low
voltage light to enhance nighttime use.
Gasket
Retainer
Light Bulb
Reflector
Spa Wall
Light Body
Colored Lense
OPERATIONAL CONSIDERATIONS
WARM WEATHER CONDITIONS
The following describes situations you may encounter and situations to be aware of.
The jet pump chosen for your spa has been specifically sized for maximum performance
and your Hydrotherapy enjoyment.
This energy conservation feature may cause an inconvenience during warmer times of
the year. During warm periods of the year, the temperature within the equipment
compartment can elevate to a point that the pump will automatically turn off for a short
period of time (15-30 minutes) to allow the pump to cool down before automatically
restarting. This cool down feature will not harm your spa but serves only to protect the
pump from damage and as an indicator that it is too hot. To minimize this occurrence,
refrain from using your Hydrotherapy Jets for prolonged periods of time during warm
seasons.
Since your spa will normally be expected to maintain warm to hot water to be ready for
your use, a great deal of attention has been directed to the energy conservation detail of
insulation so as to keep electrical costs down. This energy conservation efficiency may
be achieved by extensive insulation of the skirt, plumbing and spa shell, and in some
climates full foam insulation may have been provided.
SPA LIGHT (optional)
FILTRATION SYSTEM
Dirty or clogged filters can cause flow restrictions and you may experience difficulty in
reaching and/or maintaining desired heat levels.
Please refer to your Spa Manufacturer's owner's manual regarding the operation,
maintenance and cleaning of your filtration system.
WINTERIZING
When freezing weather and/or power losses are expected, contact your local spa dealer
for freeze protection or winterizing recommendations for both the spa and the equipment
system. Freeze related damage is not covered by the warranty.

9
FREEZE PROTECTION (BUILT-IN)
SMART WINTER MODE** - This mode will automatically activate any time the
temperature falls below 55BF inside the main control box. An on-board sensor detects the
temperature inside the box and determines which mode of protection is required to keep
the spa from freezing.
This mode will be active for a minimum of 24-hours. In this mode the system will
automatically turn on the pump(s) and/or blower for a minimum of (1) minute to prevent
freezing. The “Filter Cycle” indicator will “Flash” while this mode is active. No user
interaction is required, system will resume normal operation once the freeze hazard has
passed.
Approx Outside
Ambient
Temperature
Approx. Temperature under
spa skirt, taken at 6” from
the spa pack.
Temperature on PCB
Inside Control Box
Danger Level Cycle
every…
41°F > 41°F > 55°F > None n/a
32°F 41°F 55°F Low 2 hours
27°F 32°F 46°F Medium 1 hour
23°F 26.6°F 41°F High 30 minutes
< 23°F < 23°F 37°F Severe 15 minutes
Duration
Memory
Logo or arrow Filter arrow or logo blinks.
Functionality
The Smart Winter Mode consists of starting all the pumps for one minute at various intervals based on
the ambient temp erature under the spa skirt.
This protective mode will be on for a minimum of 24 hours
Mode protected by onboard memory in the event of a power outage. *Not Resettable
** = Control system must be installed under the skirt of a portable spa and protected from the elements for this feature
to function properly. Improper installations can cause erratic operation.
CHEMICAL WATER TREATMENT
The one thing you can do to insure years of trouble free equipment operation is to maintain
proper water chemistry.
Two basic goals of the chemical water treatment are sanitizing and balancing the water.
Your local dealer is familiar with local water conditions and which chemicals are
compatible with the water and are designed specifically for your spa. This is the best
person to advise you on proper water quality management.
Sanitizing simply means keeping water free from living micro-organisims including algae,
bacteria, and viruses. The current most popular chemicals for sanitizing include chlorine,
bromine, and ozone.
Equipment failure caused by improper water chemistry will not be covered under warranty.
Balancing water means establishing a balance among pH, total alkalinity and total
hardness. Water that is unbalanced can corrode the spa and its support equipment or
leave deposits of minerals. Properly balanced water is essential to allow the sanitzing
chemical(s) to work effectively. There are numerous chemical additives to help you in
controlling pH, total hardness and total alkalinity. NEVER use softened water when filling
your spa. Softened water is extremely corrosive to the metal parts of spa equipment and
may lead to unforseen failure.
Sometimes, despite your most diligent efforts, your water chemistry may become too far
out of balance to be managed chemically. At this point it is probably better to drain and
clean the spa and start over with fresh water.

10
ERROR INDICATION
DO NOT ENTER SPA WATER!!
This error will occur when a problem with the temperature sensor exists.
Contact your local spa dealer
Temperature sensor malfunction
2. If the system has been operating normally until now, the pump may
be overheating the spa. Refer to “Programing Filtration” on page 18 and
reduce the duration and/or number of cycles per day.
Contact your local spa dealer
The spa water has exceeded 119F at the high-limit sensor.
The heater will deactivate while the pump and accessory will still
operate. The blower (if equipped) can be activated to help cool the
water. Water must be below 119F and power must be reset to clear the
“HL” error
1. A dirty spa filter can also cause a restricted flow of water, be sure the
filter is cleaned regularly and ensure all water shutoff valves are open.
3. If you’ve eliminated items 1 & 2 as problems, the high-limit sensor
may have malfunctioned.
Water has exceeded 108F at the temperature sensor.
The heater, pump and accessory will be deactivated until the water
cools. Be sure to check the actual water temperature with an accurate
thermometer.
An internal hardware error has been detected in the spapack
Contact your local dealer
DO NOT ENTER SPA WATER!!
ŸMake sure water valves are open and that water level is high enough
ŸCheck and remove anything obstructing the filter
ŸWith heater pump ON the pressure switch must be a CLOSED
ŸMake sure that the low-level programming has been properly set,
with or without circulation pump (depending on your system
configuration)
The system did not detect any water flow while the main pump was
running.
ŸWith heater pump OFF the pressure switch must be a OPEN circuit
ŸMake sure that the low-level programming has been properly set,
with or without circulation pump (depending on your system
configuration)
Pressure/Flow Switch systems ONLY: Pressure/flow switch is not
opening when system expects it to be open
No low-level configuration software has been downloaded
into the system.
Temperature inside the spa skirt is too high, causing the
internal temperature in the spa pack to go above normal
limits .

11
NO, LOW OR SURGING WATER FLOW
Restricted Flow - Insure that the water shut-off valves are open and that suction fittings
are not blocked by debris.
Dirty Filter - Clean or replace filter.
Low Water Level - Increase water level to recommended level.
Air Lock in Plumbing System - “Bleed” the system.
NO LOW SPEED PUMP OPERATION
Pump Not Plugged-In - Plug in the Pump.
Over-Temperature Protection On - Refer to page 9
Low Level Programming Incorrect - Contact your local dealer.
NO JETS OR BLOWER OPERATION
Over-Temperature Protection On - Refer to page 9
Blower or Pump Not Plugged-In - Plug in the Blower or Pump.
NO THERAPY JET OPERATION
Jets Not Properly Adjusted - Adjust Jets
Thermal Overload Tripping - Check for restricted flow of water.
Water Shut-Off Valves are Closed - Open Shut-Off valves.
Dirty Filter - Clean or replace filter.
Diverter Valve Not Properly Adjusted - Adjust diverter valve
Over-Temperature Protection On - Refer to page 9
NOTHING OPERATES
The following describes situations and possible solutions to common
problems you may encounter as a spa owner.
Main Breaker is OFF - Set to On.
Sub-Panel Breaker Off - Set to On.
Power switch in Off position - Set to On.
Component(s) not plugged in - Plug in components.
Power cord not plugged in - Plug in power cord.
Over-Temperature Protection On - Refer to page 9
TROUBLESHOOTING

12
HIGH HEAT
High Ambient Temperature - Remove spa cover.
Temperature Set Too High - Adjust Set Point.
Temperature Sensor Not in Dry-Well - Place sensor in dry-well.
GFCI TRIPS OCCASIONALLY
NOTE: GFCI must be properly grounded and bonded.
Lightning or Electrical Storm, Power Surge, Extremely Humid Conditions, or Radio
Frequency Interference - Reset GFCI.
GFCI TRIPS IMMEDIATELY
Defective Component - Contact a qualified service technician or the factory
for assistance.
Reflector has Fallen Off - Replace reflector or contact your local dealer.
Light Bulb Defective - Replace bulb or contact your local dealer.
Light Not Plugged-In - Plug in the Light.
NO LIGHT OPERATION
WATER LEAKS
Water Leaking from Spaside Control - Contact your local dealer.
Pump Seal Leaking - Contact your local dealer.
Too Many People in the Spa - Adjust water level.
Drain-Valve Left Open - Close drain valve.
Plumbing Connections Leaking - Contact your local dealer.
Couplings or Unions Loose - Tighten or contact your local dealer.
Spa Overfilled - Adjust water level.
Water in Air Blower Plumbing - Contact your local dealer.
NO HEAT
Current Limiting On - 120V Systems will not heat if High-Speed or Blower is
Over-Temperature Protection On - Refer to page 9
No Power - Reset breaker at service panel.
Low Water Flow - Clean or Replace filter.
Temperature Not Set Correctly - Adjust Set Point.
on. Contact your local dealer.

13
Dealer:
Contact:
Address:
City:
Phone:
State: Zip:
Date of Install:
Notes:
NOTES
Use this section to jot down any information you may need at a later date.
SYSTEM DATA LABEL
The system data label is located on the control box. This label is very important and
contains information you will need to establish your electrical service. The voltage
and amperage ratings are shown on the bottom of the label. Product, Model, Serial
and Code numbers are also shown on the label.
Note: This information will be necessary if you should ever have to request warranty
or any other type of service.
REFER TO NEC FOR
BREAKER SIZING
CODE:
PRODUCT:
MODEL:
CODE:
AMPS:
CYXXXX
ORDER
XXXXXXX-XXXXXXX
XXXX-XXXX-XXX
120 240
SEE RATINGS LABEL
VOLTS:
HQXXXX

14
85-0063-AZY Rev 02 11/20