Spectra Watermakers Farallon 1800 User manual

Spectra Watermakers
Katadyn Desalination LLC.
2220 S. McDowell Blvd. Petaluma, CA 94954
Phone: [phone] Fax: [phone]
[e-mail]
www.spectrawatermakers.com
MPC 5000 from S/N 3840
Farallon 1800/2800
Installation and Operating Manual

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Table of Contents
Part 1
Installation
Operation
Getting Started..........................................................................................................................................5
Installation Basics .....................................................................................................................................6
Component Placement...............................................................................................................................7
Plumbing ................................................................................................................................................10
John Guest Fitting Assembly Procedure...................................................................................................15
Wiring ....................................................................................................................................................16
MPC Tank Switch Wiring and operation ................................................................................................. 20
Membrane Pressure Vessel Relocation ....................................................................................................38
Page Number
New Systems Start Up and Testing ..........................................................................................................21
Dry Testing .............................................................................................................................................24
Normal Start Up Using the Auto Run.......................................................................................................25
Adjusting the Flush Cycle........................................................................................................................26
Automatic Store Cycle.............................................................................................................................27
Manual Operation....................................................................................................................................28
Maintenance............................................................................................................................................32
Bulletins..................................................................................................................................................46
Long Term Storage Procedures................................................................................................................29
Winterizing .............................................................................................................................................31
Oil Changes.............................................................................................................................................33
Membrane Cleaning ................................................................................................................................34
Salinity Probe Calibration........................................................................................................................36
Suggested Spares...................................................................................................................................37
Troubleshooting Procedures, Service Bulletins.........................................................................................41
Service & Maintenance
Part 2
Controls
Begin after pg 53

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Farallon Installation Quick Start
Important Details for Installer
The system must have a dedicated sea water inlet to guarantee a solid flow of water to the
system. The inlet should be as low in the boat as possible and with a forward facing scoop
type thru-hull fitting installed.
Follow the wire gauge charts in the instructions! Using larger wire than specified is
acceptable.
The system must have power continuously to achieve the full benefits of the fresh water
flush system. The domestic fresh water pressure must be on and the fresh water tank level
maintained. Calculate 15 gallons (76L) per flush..
The system must be de-powered after the system is put in storage “pickled” where a storage
chemical or antifreeze is run through the system.
If you are separating the high pressure pump and membrane assembly please review the
high pressure hose assembly instructions. Improper assembly will cause failure! The
Control Box can also be remotely mounted, see instructions later in this manual.
Run, test, then “sea trial” the complete system before assuming the system is
operational. If the boat is in fresh or dirty water, see “Dry testing the system.” After
running make sure that the flush cycle operates properly. The water going overboard at
the end of the flush should not taste salty (<1000ppm)
Spectra dealers are responsible for educating the vessel owners on the operation and
maintenance of the system. We request that you “walk through” the installation with our
customer.
Please fill out the warranty card. The warranty is void if it is not registered.
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Thank you for your purchase of a new Spectra Farallon system. When properly installed and
maintained it will provide years of trouble free service. Please pay attention to the installation
instructions and the system layout. Like any piece of mechanical equipment the system will
require inspection and service from time to time. Do not place the components in inaccessible
areas that will prevent proper maintenance. If you are having a dealer install the system for you,
review the location of the components to make sure that the installation will meet your approval
upon completion.
The Spectra-Pearson Pump module must be installed in a well ventilated compartment
where temperatures will not exceed 120F (48C). Many engine compartments exceed this
temperature when underway. Warranty will be void if the installation does not meet this
requirement.
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Unpack the system and inspect it to make sure that it has not been damaged in shipment.
Refer to the shipping list for your system to make sure you have received all of the
components listed. Do not discard any packaging until you have found and identified all of
the parts. The small installation parts are listed on the cellophane bags’ pick list.
We will not be held responsible for shortages that are not reported within thirty days of the
ship date. Shipping damage must be reported within 30 days of receiving goods.
Next, study the system layout diagram, component photos and descriptions before beginning
your installation. This will assist you in understanding the function of each component.
Layout the system. Before starting the installation identify the location where each module
and component will be placed. Ensure that there is proper clearance around the components
for removal of filters and system service. Also check to make sure you have adequate tubing
and hose before starting so additional parts may be ordered. Check to see that the MPC cable
is long enough to reach from the display location to the feed pump module.
Farallon shipping list:
Spectra-Pearson Pump Module with remote mountable Control Box
Boost Pump
Pre-filter Module
Fresh Water Flush Module
Inlet and Brine Discharge Service Modules
Install Kit
Service Kit
25’ 5/8” Braided Nylon Brine Discharge Hose
10’ 3/4” Spiral Wound Reinforced Suction Hose
25’ 3/4” Braided Nylon Intake Hose
25’ 1/2” Parker Product Tubing
10’ 3/8” Low Pressure Tubing
Getting Started