SPIETH America POLARIS QUAD BAR User guide

ASSEMBLY AND CARE INSTRUCTIONS
POLARIS QUAD BAR
4000
VERSION: 8920125 (Revised 03/18)
SALES AND SERVICE
spiethamerica.com
Canada and International
135 Forestview Road, Oro-Medonte
Ontario, Canada L3V 0R4
Toll-Free: [phone]
Telephone: [phone]
Fax: [phone]
[email protected]
USA
3327 Ranger Road
Lansing, MI 48906
Toll-Free: [phone]
Telephone: [phone]
Fax: [phone]
[e-mail]

4000 POLARIS QUAD BAR Assembly Instructions
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The Polaris Quad Bar System is a multi-functional set of bars which can be used for all program
levels from preschool to team. There are 100’s of set ups which can accommodate different skill
development, training, conditioning and obstacle courses.
Rails are sold separately (Clevis-6) and (Clevis-8).
Highest rail setting 167.6 cm (5’6") adjusts in 1" increments.
Lowest rail setting 20.3 cm (8")
The Polaris Quad Bar System is manufactured of the finest materials and has been thoroughly
inspected before leaving our plant. We are sure you will be pleased with its quality, durability and
performance.
The exclamation mark symbol when seen in this manual is used to indicate warnings or items
that require special attention during the use or assembly of the apparatus.
Assembly, set-up and adjustment of this equipment should only be undertaken by
qualified persons. At no time should children or other unqualified persons undertake
the assembly, set-up, installation or adjustment of this equipment.
For assembly, set-up and adjustment instructions, please read and follow all instructions of this
manual as they apply to your particular piece or pieces of equipment.
Be sure to read and follow all Safety Instructions in the last Section of this manual before attempting
to use the apparatus!
Tools Required:
Tape measure
Hammer
5/8” diameter carbide concrete drill bit
Anchor setting tool or Drift punch with a 5/16” diameter & at least 1.5” long end
Hammer drill
¾” or 19mm Socket and Ratchet
2 adjustable wrenches
6ft to 8ft Step Ladder
Two levels
Polaris Quad Bar Package:
The 4000 Polaris Quad Bar Consists of:
(4) Polaris Bar Uprights
(2) Center plates
(8) Polaris Bar Rail Carriers
(8) Polaris Bar Adjusting Tubes
Anchors & Hardware

4000 POLARIS QUAD BAR Assembly Instructions
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1. Assembly & Installation
1.1. Preparation to Assembly
Prepare a clean area to assemble the apparatus.
The assembly and set-up of the apparatus requires a minimum of two qualified persons.
Do not attempt the assembly and set-up of this apparatus alone!
1. Pre-assemble (8) Rail Carriers on (8) Adjusting Tubes (see Fig. 1).
Always make sure to engage the Spin Snap Lock Handles so that the pin drops into
a hole and that it is properly tightened by turning the knob clockwise (see Fig. 3b).
2. Position the Center Plate on the floor and mount (4)
Adjusting Tubes on the Center Plate with the Spin
Snap Locks facing outward (see Fig. 1a & 2).
Assemble using the supplied hardware as shown
below (see Fig. 2).
3. Now assemble the Top Center Plate (see Fig. 2 & 3a).
(2) 3/8”
Bolts
(4) 3/8” Washers
(2) 3/8”Nylock
Nuts
Fig. 2
Center Plate
Fig. 3b
Tighten Spin Snap Lock
Rail Carrier
Assembly
Upright
Fig. 1
Spin Snap
Locks facing
outward
Fig. 1a
Rail Carrier
Adjusting
Tube
Fig. 3a
Top Center
Plate

4000 POLARIS QUAD BAR Assembly Instructions
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1.2. Installing Concrete Anchors
To determine anchor locations, please refer to the following section for your specific
equipment to be anchored.
Tools Required (customer supplied):
Tape measure
Anchor setting tool or punch with a 5/16” diameter & 1.5” long end
5/8” diameter carbide tipped concrete drill bit
Hammer drill
¾” or 19mm Socket, Extension and Ratchet
Hammer
Safety glasses
Never place a floor anchor into a seam/crack, or an area within 9” from a seam/crack or
outside edge of the concrete floor.
1. With the 5/8” carbide drill bit installed in the Hammer drill, drill a hole
into the concrete to 2 inches (+1/8”).
2. Use a shop vacuum or turkey baster to remove all dust and
concrete chips out of the holes. Ensure the hole depth is at least 2
inches (+1/8”).
3. Turn a hex head bolt 3 full turns into a floor anchor, and insert it into
the drilled hole.
4. Use the hammer to tap the top of the bolt until the floor anchor is flush with or just below the top of
the concrete.
5. Remove the hex head bolt, proceed to set the anchor and lock it in place!
The step of locking or setting the anchors is critical. Ensure that it is done correctly!
6. Using a punch or setting tool (customer supplied), set the floor
anchor by striking the plunger in the center of the floor anchor.
Strike the setting tool or punch with a hammer repeatedly, to expand
the anchor in the hole.
When attaching equipment to floor anchors, a bolt torque
value of 20 ft lbs is recommended.

4000 POLARIS QUAD BAR Assembly Instructions
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1.3 Installation
1.3.1 Anchoring the Center Frame
Floor anchors must be at least nine inches away from any cracks or holes in the
concrete. Before starting installation, use the layout diagram to check for cracks
(see below). This will ensure that all the anchors can be properly installed.
Read 1.2. “Installing Concrete Anchors” on previous page carefully, for properly
installing those floor anchors. Installing the concrete anchors is critical for this
apparatus to function safely!
1. Layout and mark the apparatus footprint referring to the
measurements on one of the diagrams above.
2. Locate and mark the location of the Center Plate anchors,
using the Center Plate as a guide.
3. Drill and install the (4) concrete anchors using the Center
Plate as a guide (see Fig. 4a).
4. Fasten the Center Frame down using the supplied
bolts and washers (see Fig. 4a).
5. Check installed Center Frame to make sure it is sitting
flat on the concrete floor. Once the bolts are properly
tightened, make sure the Center Frame is level (see
Fig. 4b). Shim the center plate if required.
Fig. 4a
(4) 1/2” Bolts
(4) 1/2” Washers
fd1/2½”Washers
(4) Concrete
Anchors
Levels
Shim the
Center Plate
corners if not
level.
Fig. 4b
Center
Frame

4000 POLARIS QUAD BAR Assembly Instructions
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1.3.2 Assembling and Installing the Uprights
1. Assemble the (4) remaining Adjusting Tubes into the Uprights as shown below (see Fig. 4).
1.3.3 Layout
1. Now place (1) Rail into both Rail Carriers across from one another to determine the proper
location of the Upright (see Fig. 5 & 7).
Install the Rail ensuring the mounting hardware
bolts are securely tightened on the Rail Carriers.
2. Set the Rail Carrier to the lowest position on the
Adjusting Tubes. Make sure the Spin Snap Lock
engages into the hole on the Adjusting Tubes in the
same hole positions, but do not tighten the Snap
Lock at this point (see Fig. 7).
Make sure that both Rail Carriers are adjusted to the same height. This step is critical
so the apparatus will function properly.
Fig. 5
3/8” Nylock
Nut
3/8” Lock
Washer
Adjusting
Tube
Rail Carrier
1/2” X1-3/4”
Shoulder Bolt
Washer
Rail
Carrier
Adjusting
Tube
Fig. 4
Upright
Top of Upright Assembly
(1) 3/8” Washer
(1) 3/8” Hex Bolt
(1) 3/8” Nylock
Nut
(1) 3/8” Washer
Spin Snap
Lock Facing
Outward

4000 POLARIS QUAD BAR Assembly Instructions
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Fig. 6a
3. Align each Upright with the center frame as layouts below (6' or 8'). Measure all
dimensions as shown below before proceeding to the next step (see Fig. 6a & 6b).
4. Check function of the Uprights by moving the Rail Carrier up and down.Adjust the
Uprights location until the Rail adjusts up and down easily.
1.3.4 Anchoring the Upright Assembly
1. Make sure the Upright Base Plate is sitting flat on the concrete. Locate and mark the
location of the Upright Base Assembly concrete anchors, using the Upright Base
Assembly as a guide (see Fig. 7).
Keep in mind that the assembly is not stable at this point and that each side must be
supported at all times during the installation.
Fig. 6b
(2) 1/2” Bolts
Fig. 7a
(2) Concrete
Anchors
(2) 1/2” Washers
Before drilling
holes for the
Upright Assembly,
make sure the rail
moves up and
down easily.
Upright
Assembly
Mark the holes, drill
and fasten down
the base (see
Fig.7a).
Fig. 7
Level
Center Frame

4000 POLARIS QUAD BAR Assembly Instructions
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2. Drill and install (2) concrete anchors using the Upright
Assembly as a guide (see Fig. 7 & 7a).
3. Fasten down the Upright Assembly using the supplied bolts
and washers (see Fig. 7a).
4. Check installed Upright Assembly to make sure it is sitting flat
on the concrete floor. Once the bolts are properly tightened,
make sure the Upright Assembly is level (see Fig. 7).
5. Repeat steps 1-4 as above for anchoring the other 3
remaining Upright Assemblies (see Fig 8).
6. Set the Rails to desired height and Tighten all Spin Lock Knobs securely by turning
clockwise before using the apparatus (see below)!
1.4 Height Adjustment
1. Loosen the Spin Lock Knob on the Rail Carrier.
2. Pull the Snap Lock out of the hole in the Adjusting Tube.
3. Move the Rail up or down to the desired position.
4. Make sure the Snap Lock is fully engaged in a hole at the same height on both Adjusting
Tubes.
5. Tighten the Spin Lock Knob on the Rail Carriers by turning clockwise direction.
The Rail Carrier Spin Snap Lock must be always
tightened after any adjustment is completed and
before using the Apparatus!
It is very important to ensure the mounting hardware
bolts are always securely tightened on the Adjusting
Tubes and anchors properly or personal injury may
occur!
48"
48"
Fig. 8

4000 POLARIS QUAD BAR Assembly Instructions
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2. Parts List

4000 POLARIS QUAD BAR Assembly Instructions
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3. SAFETY
WARNING
Any activity involving motion or height creates the possibility of serious injury including
permanent paralysis and even death, from landing or falling on the neck, head, or other parts
of the body.
You assume a risk of serious injury in using this equipment. However, this risk can be
reduced by strictly following these rules at all times.
1. Use this equipment only under the supervision of a trained and qualified instructor.
2. This equipment must be used only when protected by proper matting as recommended by
the Federation of International Gymnasts (F.I.G.). If in doubt concerning proper matting, do
not use this equipment.
3. This equipment must be used with proper spotting equipment and qualified spotters
suitable to the activity or skill. Always consult an instructor.
4. Know your own limitations and the limitations of this equipment. Follow progressive learning
techniques and always consult an instructor.
5. Always inspect this equipment for proper stability before each use.
6. Always inspect this equipment for loose fittings and parts. Replace any worn, defective or
missing parts.
7. Always inspect this equipment for improper or unsafe installation. If in doubt, do not use
this equipment.