SPITZNAGEL BEULENFIX User manual

Operation Manual
BEULENFIX

Seite 2
Introduction:
Dear customer,
This product complies with all the provisions of the directives and standard documentation
corresponding to safety laws.
For safe operation and in order to avoid damage or injury, we recommend you read this
manual with the utmost care and keep it available for important information.
Warranty does not extend to accidents or damage or misuse, due to non-observance of this
manual.
Safety hints:
Attention: The following safety measures must be taken for protection
against electric shocks, injuries and fire risks, which may occur when
using electrical equipment.
1. Do not expose the tool to rain.
2. Do not use the tool in wet or humid surroundings
3. Do not use the tool near flammable liquids or gases.
4. Ensure there is sufficient light at the working place.

Seite 3
Protect yourself from electrical shock
Avoid any contact with grounded (earthed) parts.
We recommend the use of an overload circuit breaker to protect against incorrect current
Do not carry the tool by its cable. Do not use the cable by tearing it from the plugs. Protect
the cable from heat and avoid touching oil and sharp edges.
We recommend a regular check of the plug and the cable. In case of damage, the repair
has to be carried out by an approved specialist.
Unplug the tool when it is not in use or when exchanging the electrodes.
The tool must be stored in a safe place. When the tool is not being used, it should
be stored in a dry room.
Only authorized persons are allowed to repair the Beulenfix
This electrical tool corresponds to the appropriate regulations. Only authorized after-sales
specialists should repair this tool
Operation:
The Beulenfix welding gun can be connected to any safety plug or corresponding
safety machine, provided it is protected by a 16 A slow fuse. We recommend that a
separate socket be installed by a specialist, in case the fuse cuts out in the future.

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Application:
1. Remove primer and finishing coats of paint from the damaged area and clean the
sheet metal until bright,
2. Insert welding studs 2,0 mm into the electrode tip
3. Put the outer and the inner electrode with stud onto the prepared spot
4. Press welding button for 0,2 -0,5 seconds
The best welding time is achieved when the blue burn mark around the stud has
got a diameter of approx. 5 mm.
5. Pull on the welding stud using the original head of the tool until the required
position is achieved, In some cases, the use of the sliding hammer will be
needed.
6. Release of the original pulling head with ¼ left turn of the knurled nut
7. Cut off the stud with the cutter
The maximum welding capacity (duty cycle) is 5 studs per minute at 0,5
seconds welding time. This should not be more, to avoid overheating of the
tool.
Maintenance:
Welding gun:Always keep the electrodes clean and remove the dirt and rust
regularly.
ORIGINAL-Pulling head: No need of maintenance

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Spare parts:
Welding gun:
ORIGINAL _Puller:

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Technical Data:
Welding gun Type BEULENFIX “B”
Mains frequency 240 V 50-60 Hz
Power supply 4,0 KVA
Secondary 3 Volt
Operation time 1,5 %
Welding capacity 5 x 0,5 s/minute
Fuse 16 A/ t (slow blow)
Isolation class Type “B“
Protection class Safety transformer

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EG Declaration of Conformity
Name/address SPITZNAGEL GMBH
TRANSFORMATOREN
Industriegebiet Ost
78609 Tuningen
Description :Resistance welding transformer
Typical description BEULENFIX B
This product complies with the regulations according to :
73/23/EWG
with alterations
”Richtline des Rates zur Angleichung der Rechtsvorschriften der Mitgliedstaaten betreffend
elektrische Betriebsmittel zur Verwendung innerhalb bestimmter Spannunsgrenzen”.
We hereby declare that this product complies with the following provisions of the directives and normative
documents;
EN 61558-1 / 1998-07
EN 61558-1 / A1 / 1998-11
EN 61558-2-6 / 1998-07
EN 50063-1 / 1990-01
13.11.2001
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(Place, Date) (Signature)