Sprout PIKLER LABYRINTH TUNNEL User manual

PARTS
LABYRINTH TUNNEL
PIKLER
ASSEMBLY GUIDE
INCLUDED TOOLS
Hex Bit
4mm Allen
Wrench
long & skinny
F
Sandpaper
G
H
14.5”
Dowels
C
Top
A
Bottom
B
(12x)
14.5”
Bored Dowels
D
(10x)
Screws
E
(20x)

Start by separating Dowels B from Bored Dowels C .
1
If using a drill, set clutch on drill to LOW SETTING (around 3).
If your drill has two speeds, set it to the SLOW SPEED (1).
A high clutch setting will strip screw heads or wood and can render
parts useless!
CLUTCH TOO HIGH: If the drill twists dramatically in your hand when
drilling. Lower the clutch setting.
CLUTCH TOO LOW: If the screw does not screw in all the way. Adjust
clutch up by 1 setting and try again.
STRIPPED WOOD: If the screw continuously spins in place, the wood
has stripped. To x, insert a toothpick into the stripped hole and break
the top o so it's even with the hole opening, then try again. If needed,
add additional toothpicks until the screw stops spinning in place.
3
4
2
2
3
3
4
2
1
12
12
D
D
C
C
Using 4mm Allen Wrench F , or Hex Bit G and a drill, attach one Bored
Dowel D to Bottom B by threading Screw E through hole until ush,
as shown below. Repeat with other Bored Dowels D .
2F G
D
CBE
F
D
B
E

Insert Dowels B into their reliefs, as shown below. If the Dowel is tight,
twist and push the Dowel into the recess until snug.
4C
Flip the parts so that the Bored Dowels D are pointing up, as shown.
3D
D
C
Place Top A onto Dowels B & C , aligning loosely.
5D
AC
D
A
C

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DOCUMENT: AI-PIK-LAB_TUNNEL
Starting at one end and working down, use the 4mm Allen Wrench F (or
Hex Bit G and a drill) to thread Screw E only halfway through each
hole. Repeat for each Bored Dowel D .
6
Starting at one end and working down, line up Dowels B & C and
tighten Screws E until ush with Top A . Make sure to conrm that each
Dowel sits in their respective recess before fully threading each Screw.
7
Go through and pull on each Dowel B & C to conrm that there is no
excessive wiggle. Flip the product to visually conrm that all Screws E
are ush on both sides.
8
GE
D
F
A
D
D
C
C
E
E
E
F
D
AD
C
E