SPX FLOW Delair EtsilineCommPact User manual

AIR DRYER Delair® EtsilineCommPact
FORM. NO.: ACMM16WC0002 Rev 7 REVISION: 25-11-2021 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.
INSTRUCTION MANUAL
Delair® EtsilineCommPact

ACMM16WC0002 REV0.2 INSTRUCTION MANUAL DELAIR® ETSILINE COMMPACT
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Revision History
Revision survey document Purpose of release Date Drw./Appr./Qc.
Rev 0.0 Released January 2017 HdG/EvL/ES
Rev 1 Released February 2018 TM/EvL/ES
Rev 2 Released November 2018 TM/EvL
Rev 3 Released October 2019 TM/EvL
Rev 4 Released July 2020 TM/EvL
Rev 5 Released January 2021 TM/EvL
Rev 6 Released May 2021 TM/EvL
Rev 7 Released Nov 2021 SB/EvL

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Revision History 2
1. Table of Contents 3
2. Introduction 5
General 5
Purpose of the manual 5
Contact address 5
Helpline: 5
Symbols and conventions 5
Identication 6
Abbreviations 7
Safety Information 7
Markings and symbols 7
General 8
Electricity 8
Safety precautions 8
Environmental aspects 9
Approvals 9
Safety and electromagnetic compatibility 9
3. Technical data 11
General 11
Overall weight and dimensions 11
Components – overview of the equipment 11
Parts supplied with option 0281544 12
Parts supplied with mounting options 0281565 13
Control system 13
Purpose of the equipment 13
Location of equipment 14
Environment 14
Space requirements 14
Ventilation Requirement 14
Inlet air quality 14
Electrical Requirements 14
4. Functional Description 15
Drying 15
Regeneration 16
Cycle 16
Remote Sense 17
5. Installation 19
Receiving and unpacking 19
Short Shipment or Incorrect Material Claims 19
1. Table of Contents

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Shipping Damage Claims 19
Connecting to the system 19
Tubing 20
Electrical installation 21
6. Operating instructions 23
Control panel 23
Connections and fuse 25
Before start-up 27
Starting 27
Stopping 28
Power failure 28
Internet interface 28
Log-ON 28
Homepage 30
System info 31
General 31
Network 32
Credentials 33
Conguration 35
Device 35
Operation 36
Alarms 37
Event log 38
Remote Sense 39
SNMP 40
Time & Date 40
Soft reset 41
Test status 41
Parameter settings 42
IP-address/#/cong/installer 47
SNMP Communication; valid from software version V1.8.1 48
7. Trouble shooting 63
8. Spare parts 65
9. Process & Instrumentation diagram 67
10. Electrical control plan 69
11. MSDS-SHEETS 71
12. Declaration of conformity 79
13. Helpline 81

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2. Introduction
General
The EtsilineCommPact is an air dryer with compact dimensions, especially designed to be mounted in a
19”-or ETSI-rack. Little or no maintenance is required to operate this unit. The unit can be connected to the
internet, to read out operation and/or modify settings.
Purpose of the manual
This manual covers full performance data applicable to the air dryer to instruct you in the correct and safe
operational use. To ensure proper setup and use of your air dryer please read all documentation carefully
before bringing the air dryer into operational use.
While our dryers are designed for ease of use, the dryer service information contained in this manual will
help to ensure reliable and long-term operation.
NOTE : It is essential that the service instructions be followed to guarantee reliability.
Contact address
Address: Munnikenheiweg 41
4879 NE ETTEN-LEUR
The Netherlands
Helpline:
Phone: [phone]
Fax: [phone]
E-mail: info.nl@spxow.com
Website: www.spxow.com
Symbols and conventions
Throughout this user manual, information relevant to safety issues and general warnings/notices are clearly
marked with the symbol and laid out as follow:

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Careful operation is your best insurance against an accident. Read this section carefully before operating
the installation. All operators, no matter how much experience they may have had, should read this and
other related manuals before operating this unit or any equipment attached to it. It is the owner’s obligation
to instruct all operators in safe operation.
In addition to these instructions, the local regulations in your country may impose additional requirements
that must be observed.
Identication
Eachdryercarriesanidenticationplatewithminimallythefollowinginformation;
Name of manufacturer
1 Address of manufacturer
2 Serial number
3 Model + options
4 Year of construction
5 Electric power
6 Max. operating pressure bar(g)
7 Reference and dryer revision status
Serial no. validity
Air dryers covered by this manual:
delair® EtsilineCommPact
From serial number: 202100000 and higher

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Abbreviations
Abbreviation Description
AD Air Dryer
CE ConformitéEuropéenne
DHCP DynamicHostCongurationProtocol
ID Internal diameter
MIB Management Information Base
N/A Not applicable
OD Outside Diameter
RFC Request for Comment
RH Relative Humidity
SNMP Simple Network Management Protocol
PCB Printed Circuit Board
Safety Information
Markings and symbols
The following markings and international symbols are used on the equipment or within this manual.
WARNING
• A warning shows a
hazard that can cause
death or serious injury.
Follow the instructions.
HOT SURFACE
• Hotsurface;bewareof
burning skin
GELECTRICITY
• Highvoltage;dangerof
electric shock
ENVIRONMENT
• Instructions with respect
to the environment
GHOT SURFACE
• Hotsurface;bewareof
burning skin
ENVIRONMENT
• Follow instructions for
disposal of equipment
GWARNING
• Poisonous substances
and danger
ENVIRONMENT
• Follow instructions for
disposal of equipment

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Do not operate this equipment until the safety information and instructions in this user guide have been
read and understood by all personnel concerned.
WARNING
• User responsibility. Failure or improper selection or improper use of the products de-
scribed herein or related items can cause death, personal injury and property damage.
General
Correct use of the air dryer is important for your personal safety and for trouble-free functioning of the air
dryer. Incorrect use can cause damage to the air dryeror can lead to incorrect air supply.
WARNING
• Read this manual before you start the installation and putting into operation of the air
generator. Prevent accidents and damage to this equipment.
• Contact your supplier if you detect a problem that you cannot solve with this manual.
• Use the air dryer in accordance with its purpose.
• Onlyservice-engineers,thatarequaliedtoworkonelectricandpneumaticequip-
ment,areallowedtodotheinstallation,maintenanceandrepairs.Unqualiedpeople
are not allowed to repair the equipment.
• Do not tamper or experiment with the equipment. Do not exceed the technical speci-
cationsoftheairdrier.
Electricity
WARNING WARNING
• Onlyservice-engineers,thatarequaliedtoworkonelectricequipment,areallowed
to do the installation, maintenance and reparations.
• Disconnect the main power supply before you do the maintenance or repair.
• If a service-engineer has to work on the air drier while the electric power is connect-
ed, the service-engineer must be very careful with respect to the electric hazards.
Safety precautions
WARNING WARNING
• Makesurethattheventilationrateissufcientintheroomwheretheairdrieris
installed.
• Keep the ambient temperature for the air drier between -10 and +45 °C.
• Install the peripheral equipment and piping/tubing according to standard procedures.
• Ensure proper and safe operation.
• Make sure that instructions concerning health and safety are compliant with the local
legislation and regulations.

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Environmental aspects
The use and maintenance of the air drier does not include environmental dangers. Most parts are made of
metal and can be disposed in the regular way. Optimal installation according to instructions and according
to good craftsmanship will result in minimal energy consumption and maximal life of your system.
According to EC-regulations electrical systems have to be disassembled and recycled at the
end of their life. SPX Flow technology can support you in this.
To improve the collection, treatment and recycling of electronics at the end of the life, special
requirements may apply to the disposal of this product. Please contact local authorities when
disposing this product. SPX Flow technology can support you in this.
IMPORTANT Make sure that instructions concerning health, safety and environment are compliant with
the local legislation and regulations.
Approvals
Safety and electromagnetic compatibility
This equipment has been tested and complies with the following European Standards
Directive for electromagnetic compatibility (EMC) 2014/30/EU EMC Directive
Waste Frame (WFD) 2008/98/EC
Directive on waste electrical and electronic equipment (WEEE) 2012/19/EU WEEE Directive
EN ISO 12100:2010
EN 61000-3-2:2014
EN 61000-6-1:2007
EN 61000-6-2:2005
EN 61000-6-3:2007
EN 61000-6-4:2007
NEN-EN-ISO 13857:2008
Quality assurance ISO 9001:2015

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3. Technical data
General
Subject Value
Operation Continuous operation
Outlet connections 8 outlets for ID=6mm (OD=8mm) or ID=1/4” (OD=3/8”) exible hose
Dry air volume 120 l/h at 20 mbar(g)
Working pressure 20-30 mbarg (default setting)
Pressure range adjustable within a range of 0 – 100 mbar(g)
Overall weight and dimensions
Mounting Width (mm) Depth (mm) Height (mm) Weight (kg)
19”-Rack 483 270 87* 10
ETSI-Rack 535 270 87* 10
Wall Mounting (brackets optional) 483 320 87 10+2
Floor/table mounting (brackets optional) 483 320 95 10+2
* Height is 2U (2 units) in 19”- and ETSI-rack
Optionally a power adaptor can be delivered for this unit. It is mounted at the back side of the unit and does
not affect above dimensions. Weight will increase with 0,5kgs.
Components – overview of the equipment
The main parts of the Air Dryer are presented below (with power adaptor option 0281544);

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No Component Purpose
1Humidity indicator Indicates residual moisture through colour change (blue = dry; pink is
humid)
2Gasket for indicator Sealing to prevent leakage
3On/off switch Switching unit ON and OFF
4Alarm plug For external signalling
6Connector power supply To connect electrical power supply
7Cable socket For connector power supply cable
8 Electrical controller Controlling the unit
9 Air pumps Increasing (dry) air supply pressure
10 Side grill opening Opening for air inlet and wet (hot) air outlet
11 Display Readout operating conditions
12 On-off valves Valves for opening/closing supply to connections on back-side of the
unit
13 Mounting brackets To xate unit
Parts supplied with option 0281544
No Component Purpose
1Power adaptor To convert 90-264Vac/1ph/50-60Hz into 48Vdc
2Cable socket Connecting power supply
3Power cord with euro plug Connection between adaptor and mains
4Screw Fixation M4
5Washer Surface protection
6 Bracket Fixation of adaptor to back side of unit

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Parts supplied with mounting options 0281565
No Component Purpose
1 Bracket For wall and oor mounting
2, 3, 4 Fixation materials Fixating unit
5Plug Fixation in (solid) wall/oor
6Screw wood Fixation in (solid) wall/oor
7 Spacer Create ventilation distance (only for oor mounting)
8Washer Surface protection
Control system
For detailed instructions for the controller, please refer to chapter 8 “Controller”.
Purpose of the equipment
The delair® EtsilineCommPact air dryer, is designed to supply dry air to a system and maintain an over-
pressure in this system. It can be used in any system in which the presence of water vapour is undesired.
Water vapour can enter a system in several ways;
• By diffusion
• The system is often not leak-free.
• Because of temperature changes the system will ‘breathe’.
• In case the temperature further reduces, water vapour may even condensate.
The air dryer is able to continuously supply dry air because it is equipped with two adsorber vessels. While
one adsorber vessel is in drying-mode, the other vessel is regenerated. Regeneration means that adsorbed
water vapour is removed by heating it, after which the desiccant bed is cooled again.

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Location of equipment
The air dryer should be installed in a dry room indoors. Ample free space should be allowed for the mainte-
nance of the device. The air dryer shall be installed on a straight and even surface capable of handling the
weight of the unit as specied in the technical specication.
Consult the dimensional drawings for the minimum required distance to walls and other equipment. Make
sure the unit is not exposed to direct sunlight exposure.
Environment
Subject Value
Operating temperature: -10°C to +45°C
Storage temperature: -20°C tot +70°C
Relative humidity: max. 95%
Enclosure: IP20 according IEC529
Acoustic noise: ≤43dBA at 1m distance and 1,5m height
Space requirements
See paragraph “Overall weight and dimensions”
Ventilation Requirement
The unit has ventilation openings on left, right and bottom side for cooling purposes. However, on the left
side (see gure above) ambient air is sucked in, which is dried and delivered to system. At the same time
relative warm, humid air exits the unit. Make sure to keep enough distance to neighbouring parts (minimally
20/30mm).
Inlet air quality
Medium
Conditioned clean ambient air
Electrical Requirements
Subject Value Remark
Power supply standard 48Vdc (with optional adaptor 0281544) 90-264Vac 50/60Hz)
Max. power consumption 55W

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4. Functional Description
This section gives a brief description of the operational function of the air dryer.
Drying
See the typical process ow diagram in which adsorber (ADS2) is drying and (ADS1) is regeneration. The
air to be dried will be sucked by a compressor (M2)through one adsorber (ADS2). The water vapor is ad-
sorbed by the desiccant and the air ows via the compressor (M2) and solenoid valve (Y3) to the system.
After pre-settedtime the two adsorbers will change their function.
The system pressure can be read from the digital display (PI)and remotely as well.
The system pressure is maintained by the pressure transducer (PT) that switches the compressor ON and
OFF.
When system pressure drops below minimum, a low pressure alarm will be activated.The pressure trans-
ducer is factory set.
Typical ow diagram

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Regeneration
Two phases can be distinguished during the regeneration of the adsorber, the heating phase and the cool-
ing phase.
During the regeneration, a small volume of dried air (called: purge-air) will be branched from the compres-
sor outlet line and led to the regenerating adsorber (ADS1). An orice (OR1) is mounted in this branch to
limit the dried air quantity. This purge-air ows through the adsorber which is to be regenerated. During
the heating phase the heater (E1) is energized. The heat releases the moisture from the desiccant and the
purge air transports the moist air out of the air dryer.
The compressor (M2) will run continuously during the heating phase, however may switch off in the cooling
phase. The heating phase is followed by the cooling phase.During this phase, the heater (E1) is switched
off. The compressor is operated dependent of system pressure, the cooling phase can be extended, be-
cause compressor may switch off because system pressure is above pre-setted value.
After the completion of the cooling phase, the adsorber is ready to be used for drying.
The drying, heating and cooling process is monitored and stored in the controller.
The controller on the printed circuit board will, even when the mains power is lost or switched off, remember
the remaining drying time of the cylinder and continue the drying cycle after switching on the power again.
Cycle
The cycle time of the dryer is 12 hours. Cycle time is dened as the sum of the drying time and the time to
remove the water from the adsorber and cool it down. The dryer is continuously operating. However, if pres-
sure in system is above set pressure and the heating phase is nished, the compressor may stop.
The following steps can be distinguished within a cycle:
Seq. Adsorber 1 Adsorber 2 Time
1 Heating Drying 3 hrs
2 Cooling ≥ 3 hrs
4 Drying Heating 3 hrs
5 Cooling ≥ 3 hrs
6Back to step 1
Since the compressor may switch off, during the cooling phase, a ‘duty cycle’ can be distinguished for the
compressor. The duty cycle is the total measured time valve-Y3 is activated per hour operation. The duty
cycle is the average of the past 24hrs of this value.

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Remote Sense
The working pressure of the EtsilineCommPact is standardly measured between solenoid valve Y3 and the
outlet manifold. In some circumstances it is desired to measure the working pressure further in the antenna
system. In that case you connect a return hose to the remote sense input. The remote sense valve RS
needs to be pulled out to measure the remote presssure and pushed in to measure the internal manifold
pressure.

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5. Installation
Installation, operation, maintenance and repair shall only be performed by authorized, trained and skilled
employees.
Receiving and unpacking
Short Shipment or Incorrect Material Claims
All claims for shortage or incorrect material must be made within thirty (30) days after its receipt at jobsite
and the package is opened for condition check. Please review all invoices and shipping documents care-
fully for possible shortages.
When the air dryer is shipped included AC power adaptor, you will nd it in the box of the unit.
Shipping Damage Claims
Equipment must be carefully inspected immediately upon receipt for possible damage incurred during ship-
ment.
In the event that the equipment has sustained visible external damage or it is suspected that internal dam-
age may have occurred, immediately enter a claim with the shipping carrier and notify us. Any indication or
damage or careless handling by the carrier should be noted on the delivery receipt. Obtaining the delivery
man’s signed agreement to any noted damages will facilitate any future insurance claims.
In all cases of damage, visible or suspected, contact your local representative or the factory before attempt-
ing to install subject equipment.
Connecting to the system
WARNING Do not connect the electrical main supply during installation
• Place the air dryer at a location where air is clean and where the temperature of the air never exceeds
the minimum or maximum values.
• Provide enough space around the air dryer so that the purge air can circulate freely.
• Safety devices, protecting covers or insulations on the air dryer are never to be dismantled
• or adjusted.
• To ensure a trouble-free operation, the air dryer has to be mounted in the rack, or wall and oor with ad-
ditional brackets.
• Make sure while assembling that all tubes and connections are clean.
• Check the electrical connections of the dryer. Verify that the electrical and alarm connections comply
with the regulations.

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Tubing
There are 2 possible types of connectors: 8mm OD - 6 mm ID and 3/8”OD - 1/4”ID.
6 - 8 mm connectors
• Plugs and caps (if any) must be removed before connecting the tubing.
• No external force is allowed on air inlet and outlet pipes and the connected tubing should not be under
tension.
• The tubing must have the correct diameter.
• Connect the air tubes to the connectors of the dryer.
• Disassemble nut C from connector A
• Slide nut C over air tube B (see 1)
• Push exible hose over end-tube of connector A until it cannot slide any further (see 2)
• Re-assemble nut C to coupling A and tighten nut by hand (see 3). Slight extra tightening by using
pliers is recommended.
NOTE Make sure to use hose with correct dimension and enough exibility. Only then leakages are
prevented
3/8” - 1/4” connectors
1/8 to 1/4 NPT adapter Connector Nut
Connecting the tubing is the same for this type of connector, however, an adapter coupling 1/8 NPT to 1/4
NPT is required.
Also, the connector is of the Female type.