Stahl SERIES 500 User manual

Operating Instructions
Device platform MANTA
MT-xx7
SERIES 400 Panel PC
SERIES 500 Thin Clients
SERIES 600 KVM Systems
R. STAHL HMI Systems GmbH
Adolf-Grimme-Allee 8
D 50829 Köln
HW-Rev. MT-4x7: 01.01.00
HW-Rev. MT-5x7: 01.01.00
HW-Rev. MT-6x7: 01.01.00
HW-Rev. MT-4x7-*-BT: 01.01.03
HW-Rev. MT-5x7-*-BT: 01.01.03
HW-Rev. MT-5x7-*-P2: 01.01.04
Doc.No.: 60000189
Operating Instructions version: 01.02.14
Issue date: 06.12.2019

Operating Instructions MT-xx7 Disclaimer
Page 2 of 44 R. STAHL HMI Systems GmbH / OI_MT_xx7_en_V_01_02_14.docx / 06.12.2019
Disclaimer
Publisher and copyright holder:
R. STAHL HMI Systems GmbH
Adolf-Grimme-Allee 8
D 50829 Köln
Phone: (switchboard) [phone] - 1000
(hotline) - 5000
Fax: - 4100
E-mail: (switchboard) [email protected]
(hotline) [email protected]
All rights reserved.
This document may not be reproduced in whole or in part except with the written
consent of the publisher.
We reserve the right to make technical changes without notice.
Any warranty claims are limited to the right to demand amendments. Liability for any damage
that might result from the contents of these instructions or all other documentation is limited to
clear cases of premeditation.
We reserve the right to change our products and their specifications at any time, provided it is in
the interest of technical progress. The information in the current manual (online or on CD / DVD
/ USB stick) or in the operating instructions included with the HMI device applies.
Trademarks
The terms and names used in this document are registered trademarks and / or products of the
companies in question.
Copyright © 2019 by R.STAHL HMI Systems GmbH. Subject to alterations.

Operating Instructions MT-xx7 Specific markings
R. STAHL HMI Systems GmbH / OI_MT_xx7_en_V_01_02_14.docx / 06.12.2019 Page 3 of 44
Specific markings
The markings in these operating instructions refer to specific features that must be noted.
In detail, these are:
This sign alerts users to hazards that will result in death or serious
injury if ignored !
This sign alerts users to hazards that may result in death or serious
injury if ignored !
This sign alerts users to hazards that may damage machinery or
equipment or result in injury if ignored !
Information highlighted by this symbol indicates measures for the
prevention of damage to machinery or equipment !
Information highlighted by this symbol indicates important
information of which particular note should be taken !
Information highlighted by this symbol refers to a different
chapter or section in this manual or other documentation
or a web-page !
Warnings
Caution !
In ambient temperatures exceeding +45 °C the surface of the devices may heat
up. Caution when touching !
Caution !
The laser diodes installed in our Exicom operator devices, media converters and
switches emit invisible laser radiation:
100Base-FX - 1300 nm
FO-MM / 1000Base-SX - 770 … 860 nm
FO-SM / 1000Base-LX - 1270 … 1355 nm
Acc. to EN 60825-1 the laser diode is classified as a class 1M laser / Do not view
directly with optical instruments. The viewing of the laser beam through certain
optical instruments (e.g. magnifying glasses, telescopes and microscopes) from a
distance of less than 100 mm may damage eyesight. (beam output at the
emitting diode (TD-A, TD-B) or the fibre optic end).
DANGER
WARNING
CAUTION
DOCUMENTATION
NOTICE
ATTENTION

Operating Instructions MT-xx7 Table of contents
Page 4 of 44 R. STAHL HMI Systems GmbH / OI_MT_xx7_en_V_01_02_14.docx / 06.12.2019
Table of contents
Description Page
Disclaimer 2
Specific markings 3
Warnings 3
Table of contents 4
1Preface 6
2Device function 6
2.1 Image sticking 6
2.2 Processor types 6
2.3 Activation pressure touchscreen 6
2.4 MT-4x7 (SERIES 400 Panel PC) 7
2.5 MT-5x7 (SERIES 500 Thin Client) 7
2.6 MT-6x7 (SERIES 600 KVM Systems) 7
3Technical data 8
3.1 Additionally for MT-4x7 (Panel PC) 10
3.1.1 All devices up to hardware revision 01.01.00 10
3.1.2 All devices starting from hardware revision 01.01.01 11
3.1.3 All devices starting from hardware revision 01.01.03 11
3.2 Additionally for MT-5x7 (Thin Clients) 11
3.2.1 All devices up to hardware revision 01.01.00 11
3.2.2 All devices starting from hardware revision 01.01.01 11
3.2.3 All devices starting from hardware revision 01.01.03 11
3.3 Additionally for MT-577-*-P2 (Thin Clients) 11
3.3.1 MT-577 devices starting from hardware revision 01.01.04 11
3.4 Resolution at MT-6x7 (KVM Systems) with DVI3 12
4Conformity to standards 13
4.1 Mounting inside enclosure 13
5Certificates 14
5.1 ATEX 14
5.2 IECEx 14
5.3 EAC (TR) 14
5.4 CNEX 14
5.5 DNV / GL 15
6Marking 15
7Power supply 16
7.1 HMI devices 16
8Permitted maximum values 16
8.1 External, non-intrinsically safe circuits 16
8.2 External inherently safe optical interface 17
8.3 External intrinsically safe circuits 17
9Type code 18
9.1 MT-4x7 (Panel PC) 18
9.2 MT-4x7-*-BT (Panel PC) 19
9.3 MT-5x7 (Thin Client) 20
9.4 MT-5x7-*-BT (Thin Client) 21

Operating Instructions MT-xx7 Table of contents
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9.5 MT-577-*-P2 (Thin Client) 22
9.6 MT-6x7 (KVM Systems) 23
10 Safety information 24
10.1 General Safety Information 24
10.2 Installation safety information 24
10.2.1 Only for HMI devices with DVI3 26
10.2.2 Tightening torque 27
10.2.2.1 Terminals 27
10.2.2.2 Cable glands 27
10.3 Safety information for operation 27
10.4 Special conditions 27
11 Assembly and disassembly 28
11.1 General information 28
11.2 Cut-out MT-xx7 28
11.3 Tightening torque 28
12 Operation 29
12.1 General information 29
12.2 Connections 29
13 General Information 32
13.1 Touch driver 32
13.2 MT-4x7 (Panel PC) and MT-5x7 (Thin Client) 32
13.2.1 Up to Windows 7 operating systems 32
13.2.1.1 Licensing issues 32
13.2.1.2 Note on Windows Embedded operating systems 32
13.2.2 Windows® 10 IoT Enterprise 2016 LTSB operating system 32
13.2.2.1 Recovery 33
13.2.2.2 Company-specific Windows installations 33
13.2.3 Initial start-up MT-4x7 (Panel PC) 33
13.2.4 Recovery Stick 33
13.2.5 Back-up 33
13.2.7 Data loss 34
14 Maintenance 35
14.1 Damaged sealing 35
15 Troubleshooting 35
15.1 Repairs / hazardous substances 35
16 Disposal 36
16.1 RoHS directive 2011/65/EC 36
17 Mounting inside enclosure with MT-xx7 mounting-set 37
18 Declaration of EC conformity 39
18.1 RCM 40
19 Release notes 42

Operating Instructions MT-xx7 Preface
Page 6 of 44 R. STAHL HMI Systems GmbH / OI_MT_xx7_en_V_01_02_14.docx / 06.12.2019
1 Preface
These Operating Instructions contain all aspects relevant to explosion protection for the MT-xx7
devices - device platform MANTA - (SERIES 400 Open HMI - Panel PC´s, SERIES 500 Thin
Clients and SERIES 600 KVM Systems). They also contain information on the connection and
installation (etc.) of these devices.
All data relevant to explosion protection from the EC-type
examination certificate were copied into these operating instructions.
For the correct operation of all associated components please note,
in addition to these operating instructions, all other operating
instructions enclosed in this delivery as well as the operating
instructions of the additional equipment to be connected !
Please also note that all certificates of the HMI devices
can be found in a separate document (CE_MT-xx7).
You can find this document in the internet at
r-stahl.com or request it from R. STAHL HMI Systems
GmbH.
For more information on the HMIs please also refer to the
Manual (available as online manual on r-stahl.com).
2 Device function
The MT-xx7 HMI devices are explosion-protected equipment for installation in hazardous areas
and can be operated in zones 2 and 22 with interfaces for zones 0/1/2 and 20/21/22.
The devices are connected to a communication system via the serial interfaces (RS-232,
Ethernet) located in their connection box at the rear. The connection box also contains the USB
interfaces for the connection of various peripheral devices. Furthermore, the interfaces for
keyboard, mouse, video and audio signals are also located here.
2.1 Image sticking
Continuous displaying fixed pattern may include image sticking. It’s recommended to use
screen saver or moving content periodically if fixed pattern is displayed on the screen.
2.2 Processor types
All devices of 400 and 500 SERIES are fitted with modern, powerful processors. Depending on
the type of application, different processor types are used for the HMI devices (see Technical
Data).
Starting in 2016, a new Intel® Atom™ processor type of the Bay Trail (BT) platform will
gradually replace all previous processor types in the HMI devices, up from HW Revision
01.01.01. This new processor type processes data four times as fast as the previous
processors.
In addition to the Bay Trail (BT) processor, the Thin Client device MT-577 will be equipped with
an AMD GX processor in 2019, up from HW Revision 01.01.04.
2.3 Activation pressure touchscreen
To prevent damage to the touchscreen, activation pressure on the screen with polyester foil
must be very low (0.1 to max. 1 N) and on the screen with glass surface must be medium (1.8 to
max. 2.5 N) !
NOTICE
DOCUMENTATION

Operating Instructions MT-xx7 Device function
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2.4 MT-4x7 (SERIES 400 Panel PC)
The MT-4x7 HMI Panel PCs are intelligent display and operating devices which can run any
software and are thus easy to operate.
The devices are fitted with powerful processors and are thus able to process even large
applications on-site. The devices have a back-up and recovery system which can be used to
save complete images and load them onto new Panel PCs without requiring specific IT skills.
The X13 interface is provided for this purpose.
2.5 MT-5x7 (SERIES 500 Thin Client)
The MT-5x7 devices of the 500 SERIES can be integrated into modern networks as Thin Clients
or with a KVM box via KVM-over-IP. Digital Ethernet technology is used for the data transfer
between KVM box and Remote System.
Up to four MT-5x7 devices can access one KVM box with one software license, thus cost-
effectively communicating with several PCs - for example, when monitoring the production
process and simultaneously applying Condition Monitoring.
Multi-monitoring with several on-site terminals can as easily be implemented as the application
as Thin Client in a server environment with virtual work stations.
2.6 MT-6x7 (SERIES 600 KVM Systems)
The KVM Classic transfer technology is used for the point-to-point connection between a PC
and an MT-6x7 device.
There are three versions (DVI1, DVI2 and DVI3) of this transfer technology that have slightly
different functionality.

Operating Instructions MT-xx7 Technical data
Page 8 of 44 R. STAHL HMI Systems GmbH / OI_MT_xx7_en_V_01_02_14.docx / 06.12.2019
3 Technical data
Function / Equipment
MT-467
MT-567
MT-667
MT-477
MT-577
MT-677
MT-487
MT-587
MT-687
Display type
TFT Color display
16.7 million colours
Display size
56 cm (22")
61 cm (24")
61 cm (24"WU)
Resolution in pixels
WSXGA+ 1680 x 1050
Full HD 1920 x 1080
WUXGA 1920 x 1200
Format
16:10
16:9
16:10
Viewing angle
at CR ≥ 5
at CR ≥ 5
at CR ≥ 10
Horizontal
178°
178°
178°
Vertical
170°
170°
178°
Display
Glass
Touch Screen (optional)
Membrane or glass surface
5-wire analogue resistive
Backlight
LED background lighting
Service life (MTBF) of backlight at
20 °C / 68 °F
Typically 50,000 h
Brightness
250 cd/m²
300 cd/m²
Contrast
1000 : 1
Touchscreen activation
Foil touch: low activation pressure (0.1 up to max. 1 N)
Glass touch: medium activation pressure (1.8 up to max. 2.5 N)
Touchscreen input method
Finger, gloved finger or stylus
Touchscreen durability
Foil touch: Polyester foil is easily scratched, with high pressure force the spacer dots
could be damaged.
Glass touch: Quite good, but with high pressure force the spacer dots could be damaged.
Touchscreen scratch hardness MoHS
Foil touch: -
Glass touch: >5
Touchscreen scratch hardness pencil
hardness test ISO 15184
Foil touch: 3H
Glass touch: 9H
Touchscreen transmissivity / optics
Foil touch: small milky effect due to the foil
Glass touch: very good
Touchscreen surface contaminants
Unaffected
Touchscreen abrasive resistance
36 million times with a silicone rubber of R8 finger, hitting rate 250 g at 2 times per second
Additional keyboard (optional)
107 keys with integrated trackball / joystick / mouse pad or touch pad
Power supply
Directly in the integrated connection box
Rated operational voltage AC
230 V
Voltage range AC
100 - 240 V
Frequency range
50 - 60 Hz
Rated operational voltage DC
24 V
Voltage range DC
20 - 30 V
Power
Typically 50 W / 100 W at O30 / max. 150 W
(typically 170 BTU / 341 BTU at O30 / max. 510 BTU)
Current consumption AC
1 A
Current consumption DC
3 A
Connections
via control spring terminals, green
Flexible cable up to 2.5 mm² (AWG14)
Fixed cable up to 4 mm² (AWG12)
Recommended fuses
4 AT
Max. operating voltage Um
250 VAC

Operating Instructions MT-xx7 Technical data
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Interfaces
Ethernet
Either copper or optical fibre **
at MT-4x7 and MT-5x7
Copper (TX)
10/100Base-TX, 10/100 Mbit, (Ex e)
or
2x 10/100Base-TX, 10/100 Mbit (Ex nA) (only BT / P2 versions, not 600 SERIES) *
* Note
If the customer installs an operation system, the driver for the "USB-SK-LAN-Adapter" must
be installed.
For this, please contact [e-mail].
(Driver is part of STAHL images)
Optical fibre (SX) **
1000Base-SX, 1000 Mbit, multi-mode, intrinsically safe (Ex op is)
Optical fibre (LX)
1000Base-LX, 1000 Mbit, single mode, intrinsically safe (Ex op is)
** Note
Up from HW-Rev. 01.01.02, all MT-4x7 and MT-5x7 devices with SX Ethernet interface are
fitted additional with an Ethernet TX interface !
at MT-6x7
Copper (CAT)
Direct connection, Gigabit
Optical fibre (FO) (MM / SM)
Direct connection
USB
2x Ex ia; 1x Ex nA
USB
for keyboard and mouse (Ex ia)
Serial
RS-232, (Ex nA)
Video in (optional)
FBAS (Ex nA) (not P2 version)
Audio
Line out interface (Ex nA) (Line in only at MT-6x7)
Audio sound (optional)
Audio amplifier (mono amplifier) 3.5 W, for 2x loudspeaker connection (Ex nA)
(not P2 version)
Voltage output
12 V DC, max. 500 mA ***
*** Note
The voltage output has an internal fuse that cannot be replaced !
Only for MT-4x7 and MT-5x7
Real-time clock
yes
Data buffer
Lithium battery and capacitor buffered, maintenance-free
Battery
> 5 years
Capacitor
at least 4 days
Cable type optical fibre
SX
LX
MM
SM
Multi-mode optical fibre cable (50 µm core cross section and 125 µm external cross section)
Single mode optical fibre cable (9 µm core cross section and 125 µm external cross section)
Multi-mode optical fibre cable (50 µm core cross section and 125 µm external cross section)
Multi-mode optical fibre cable (62.5 µm core cross section and 125 µm external cross section)
Single mode optical fibre cable (9 µm core cross section and 125 µm external cross section)
Data cable lengths
Optical fibre
SX
up to 550 m (1,804 ft) via 50/125 μm optical fibre cable
LX
up to 10,000 m (33,000 ft) via 9/125 μm optical fibre cable
MM
up to 550 m (1,804 ft) via 50/125 μm optical fibre cable,
up to 300 m (985 ft) via 62.5/125 μm optical fibre cable
SM
up to 10,000 m (33,000 ft) via 9/125 μm optical fibre cable
Copper (TX)
up to 100 m (330 ft) via CAT7 installation cable AWG23 at 1x TX
2x up to 100 m (330 ft) via CAT5 installation cable AWG22 at 2TX
Copper (CAT)
for DVI1
up to 140 m (460 ft) via CAT7 installation cable AWG23
for DVI2
up to 500 m (1,640 ft) via CAT7 installation cable AWG23
for DVI3
up to 150 m (492 ft) via CAT7 installation cable AWG23
Enclosure
Stahl
Enclosure protection type
IP66
HMI Types
PM = PanelMount = panel mount device
OS = Operator Station
HMI Types comment
Panel mount device (PM): devices without additional enclosure (HSG) and without additional
accessories
Operator Station (OS): devices mounted inside additional enclosure (HSG)

Operating Instructions MT-xx7 Technical data
Page 10 of 44 R. STAHL HMI Systems GmbH / OI_MT_xx7_en_V_01_02_14.docx / 06.12.2019
Permitted ambient temperature range
-30 °C … +60 °C / [-22 °F … +140 °F]
Operating temperature range
Cold start temperature *
-10 °C [+14 °F]
Operation **
-20 °C … +60 °C / [-4 °F … +140 °F]
Operation with heater version O30
***
-30 °C … +50 °C / [-22 °F … +122 °F]
Storage temperature range
-30 °C … +70 °C / [-22 °F … +158 °F]
* Note on cold start temperature
If the device is switched on in an ambient temperature of below -10 °C / [+14 °F], the display
will require some time warming up before everything is clearly visible. Depending on how
low the actual temperature is, this process may take up to 3 hours.
** Note on operation
Operation at +60 °C / [+140 °F] for a maximum of 5 hours,
at +50 °C / [+122 °F] for continuous operation (24/7)
*** Note on the O30 version
The O30 version is only available for the AC version devices ! (not P2 version)
HMI Types comment OS
If the HMI device is installed in an additional enclosure (HSG), the upper temperature limit is
reduced by 5 °C / [41 °F], due to the device's own heating and lower temperature
dissipation in the additional enclosure !
Thus, the operator stations offers "only" an operation temperature range of
-20 °C ... +55 °C / [-4 °F … +131 °F] !
Operating temperature range for DVI1
Cold start temperature
+5 °C [+41 °F]
Operation
+5 °C … +40 °C / [+41 °F … +104 °F]
Storage temperature range
-20 °C … +70 °C / [-4 °F … +158 °F]
Heat dissipation
about 40 % via the front plate and 60 % via the enclosure
Relative humidity
10 to 90 % at +40 °C / [+104 °F], non-condensing
for DVI1
20 to 80 % at +40 °C / [+104 °F], non-condensing
Environmental conditions
Level
Test specification
Damp heat (cyclic)
(only device with glass touch (TG))
+55 °C (±2 °C) ≥95 %
IEC 60068-2-30 : 2005
Dry heat
+65 °C
IEC 60068-2-2 : 2007
IEC 60068-2-78 : 2012
Vibration (sinus)
5 up to 13.2 Hz: ±1 mm
13.2 up to 100 Hz: ±0.7 g
Sweep cycle 1 oct/min
Axis X, Y, Z
IEC 60068-2-6 : 2008
71.7 up to 79.2 Hz: ±0.7 g
120 min.
Sweep cycle 1 oct/min
Axis X
IEC 60068-2-6 : 2008
Dwell test
30 Hz: ±0.7 g
90 min.
Sweep cycle 1 oct/min
Axis Y, Z
Dimensions
Front
660 mm x 475 mm (25.98” x 18.70”)
Cut-out
(w x h) (+/-0.5 mm) (0.002")
615 mm x 435 mm (24.21” x 17.13”)
Depth of cut-out
110 mm (4.33")
Wall thickness
≤5 mm (0.02")
Cut-out dimension for rear mount
module (w x h)
475.7 mm x 298.1 mm
523 mm x 295 mm
520.4 mm x 326 mm
(18.73" x 11.74")
(20.59" x 11.61")
(20.49" x 12.83")
Mounting position
Vertical or horizontal
Weight
16.00 kg (35,3 lbs))
3.1 Additionally for MT-4x7 (Panel PC)
3.1.1 All devices up to hardware revision 01.01.00
Processor
Intel Atom N270; 1.6 GHz
RAM
1 or 2 GB
Data memory
4 or 16 GB
128 GB MLC
128 GB SLC
Type of data memory
Flash memory (SATA)
Operating system
Windows XP Embedded / Windows XP Professional / Windows 7 Ultimate (32 bit)
Global language support
Via Multi-Language interface of Windows XP Embedded (25 languages)