Standard Pump SP-430EX Application guide

Operation &Parts Manual
Models: SP-430EX & SP-440EX
OIPM-EXP-0818

Introduction
This manual pertains to the SP-430EX & SP-440EX Series drum pump motors. When properly installed
and operated, your Standard Pump motor and pump will provide long, trouble-free service; therefore,
please read this manual carefully before carrying out anyoperations onthe pump-motor unit. Any use
other than that described herein is considered incorrect and; consequently, Standard Pump, Inc. shall not
be held responsible for any damages to people or property.In case of doubt orinquiries,please apply to
our Technical Service department directly at the following address:
Standard Pump,Inc.
1610 Satellite Blvd, Suite D
Duluth, GA 30097 U.S.A.
Tel. [phone]
Fax [phone]
www.standardpump.com
[e-mail]
Index
Introduction.........................................................................................................................2
Safety..................................................................................................................................3
Installation...........................................................................................................................4
Operation & Specifications..................................................................................................5
Declarations........................................................................................................................7
General Terms & Conditions, Warranty..............................................................................8
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SAFETY
1. Introduction
This manual contains allthe information needed for the correct installation, use and maintenance of your new
Standard Pump, Inc. motor. Itshould be read and understood by allthe personnel involved in installation,
operating and servicing of the pump before it isstarted.
2. Operator Qualification and Training
The personnel in charge of the installation, operation and maintenance of the pump unitwe produce must be
qualified and able to perform the operations described in this manual. Standard Pump, Inc. shall not be held
responsible for the training level of personnel and for the fact that they are not fully aware of the contents ofthis
manual.
3. Safety Instructions
FOR YOUR OWN SAFETY:
BEFORE UNDERTAKING ANY SERVICE OPERATION ON YOUR MOTOR OR PUMP, PLEASE MAKE
SURE TO WEAR THE PROPER PROTECTIVE GEAR.
GENERAL DANGER
NEVER use a plastic pump or an open, splash-proof, TEFC or non-ATEX motor when pumping or mixing
flammable or combustible material. ALWAYS use and store the pump and motor in an upright position.
DANGER: POWER SUPPLY
NEVER perform any maintenance operation on the motor while it isrunning or before it has been disconnected
from the power supply. Avoid any possible hazard that might be caused by electric power. ALWAYS check the
electrical specifications on the motor data plate and make sure they correspond to the power supply to which it
will be connected.
ALWAYS place motor in the OFF position prior to connecting the power source. NEVER immerse the
motor in liquid.
ALWAYS use an ATEX Zone 1approved plug and receptacle for ATEX motor models.
ALWAYS use a UL/CSA Class I Division 1 Group D approved plug and receptacle for Hazardous Location
motor models.
4. Noise Level
At normal operating conditions, SP-430EX and SP-440EX motors produce a sound level equal or less than 81
dBA at a distance of three feet (~one meter).
5. Modifications and Spare Parts
Any changes concerning the service of the motor as originally purchased, can be executed only after written
approval from Standard Pump, Inc. It isrecommended to use only genuine Standard Pump, Inc. spare parts
and approved accessories. The use of non-original spare parts or non-approved accessories will void warranty
and removes anyresponsibility on our behalf for any damage caused to people or things.
NEVER operate ATEX rated or Haz Loc rated motors outside their rated ambient temperature range of -20°C
to +40°C.
Warning: Explosion Hazard - Do not replace the cord on Explosion proof motor models. Replacing the cord will
invalidate the safety of the equipment. Return the motor back to the manufacturer for cord replacement. Do
not open or repair the flame-proof joints of Explosion proof motors. Contact the manufacturer for cord, fuse,
and circuit board replacement.
Static sparking can cause an explosion. Always follow NFPA 77 and CLC/TR 60079-32-1 guidelines for
control of static electricity and proper grounding methods when using ATEX and Hazardous Location motor
models. When operating in a hazardous area or pumping a hazardous fluid, the motor and entire pump system
must be grounded to prevent static discharge using appropriate grounding wires and connectors.
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Sécurité
1. Introduction
Ce manuel donne toutes les instructions nécessaires pourassurer l’installation, l’utilisation et l’entretien
adéquats du moteur de pompe Standard Pump, Inc.Ces instructions doivent être lues et comprises par tout
le personnel participant à l’installation, à l’utilisation et à l’entretien de la pompe avant son démarrage.
2. Qualifications etformation des opérateurs
Le personnel en charge de l’installation, de l’utilisation et de l’entretien de la pompe et de son moteur doit être
qualifié et capable d’effectuer les tâches décrites dans ce manuel. Standard Pump,Inc. n’est pas
responsable du niveau de formation du personnel et du fait qu’ils n’aient pas pris entièrement connaissance
du contenu de ce manuel.
3. Consignes de sécurité
POUR VOTRE SÉCURITÉ
AVANT d’utiliser ou de faire l’’entretien de votre pompe, s’assurer de porter les vêtements protecteurs
adéquats, les protections oculaires (pour les yeux) etde suivre les procédures de sécurité standard pour
manipuler les matières corrosives ou danger e uses pour la santé.
DANGERS GÉNÉRAUX
NE JAMAIS utiliser de pompe en plastique ni de moteur ouvert, étanche aux éclaboussures, de type TEFC
ou non conforme à la norme ATEX, pour pomper ou mélanger des matières inflammables ou combustibles.
TOUJOURS utiliser etremiser la pompe et le moteur enposition verticale.
DANGER : ALIMENTATION ÉLECTRIQUE
NE JAMAIS effectuer aucune tâche d’entretien sur le moteur lorsqu’il esten marche, ou avant de le
débrancher de son alimentation électrique. Éviter toute condition dangereuse en rapport avec l’alimentation
électrique.
TOUJOURS vérifier les spécifications électriques sur la plaque signalétique du moteur ets’assurer qu’elles
correspondent à l’ alimentation électrique à laquelle il estraccordé. TOUJOURS mettre le moteur en position
d’arrêt («OFF») avant de le raccorder à l’alimentation électrique.
NE JAMAIS immerger le moteur dans un liquide.
TOUJOURS utiliser une prise et une prise homologuées ATEX Zone 1 pour les modèles de moteurs ATEX.
TOUJOURS utiliser une prise et un réceptacle homologués UL/CSA Classe IDivision 1 Groupe D pour les
modèles de moteurs à emplacement dangereux.
AVERTISSMENT:Risque d'explosion - Ne remplacez pas le cordon sur les modèles de moteur
antidéflagrants. Le remplacement du cordon annulera la sécurité de l'équipement. Retournez le moteur au
manufacture pour le remplacement du cordon. Ne pas ouvrir ou réparer les joints ignifugés desmoteurs
antidéflagrants. Contacter la manufacture pourle remplacement du cordon, du fusible et du circuit imprimé.
Les étincelles statiques peuvent provoquer une explosion. Respecteztoujours les directives NFPA 77 et
CLC /TR60079-32-1 pourle contrôle de l'électricité statique et les méthodes de mise à la terre appropriées
lors de l'utilisation de modèles de moteurs ATEX etde sites dangereux. En cas de fonctionnement dans une
zone dangereuse ou de pompage d'un fluide dangereux, le moteur et l'ensemble du système de pompe
doivent être mis à la terre pour éviter une décharge statique à l'aide d'un kit de protection statique Standard
Pump.
4. Niveau de bruit
En conditions normales d’utilisation, les moteurs électriques SP-430EX et SP-440EX génèrent un niveau de
bruit égal ou inférieur à 81 dBA à une distance de 3 pieds (env. 1 mètre).
5. Modifications et pièces de rechange
Toute modification concernant l’entretien du moteur/pompe, tels qu’achetés initialement, peutêtre exécutée
seulement après en avoir obtenu l’autorisation écrite de Standard Pump,Inc. Ondemande d’utiliser
seulement les pièces de rechange originales de Standard Pump,Inc. etles accessoires approuvés. Le fait
de ne pas utiliser les pièces de rechange originales de Standard Pump, Inc. ou les accessoires approuvés
annulera la garantie et dégagera le fabricant de toute responsabilité liée aux blessures ou dommages
matériels.
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INSTALLATION -
SP-6600, SP-7600, SP-8600 &
SP-8850 Series
Warning: Do not position the motor handle and cord over and in front of the pump discharge.
1 Unpack motor from carton. Check for shipping damage. If damage is detected, save the packaging
and notify the carrier immediately.
2 Couple motor to pump by maually threading handwheel or connection nut (depending on pump tube
model) onto male threads at bottom of motor until they are hand tight (see figure 1).
3 Ensure that motor is fully engaged with pump tube prior to operation.
Note: Do not use hand tools to tighten the nut as this may cause damage to the motor casing.
Figure 1
Grounding of ATEX & Haz Loc Motors
(Models SP-430EX & SP-440EX)
When operating in a hazardous area or pumping a hazardous fluid, the motor and entire pump system
must be grounded to prevent static discharge using appropriate grounding wires and connectors.
1 Unscrew the #10-32 wing nut from the side of the motor housing, and attach a grounding wire with
a #10 ring terminal. Screw the wing nut back on and tighten firmly by hand. Ground the motor, pump,
and all containers (see figure 2).
2 Follow the safety instructions for the appropriate pump.
Figure 2
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OPERATION
The SP-430EX & SP-440EX motors utilize an electronic motor controller and membrane keypad to provide
precise speed control and superior motor protection. An electronic circuit board within the housing controls the
motor’s speed, overload protection, motor temperature, and electronics’ temperature. The keypad incorporates
two colored LED lights toprovide feedback tothe user.
Make sure the pump’s discharge hose is properly secured prior to operating the motor. When the unit is plugged
into a power outlet, the “Green” LEDwill blink indicating it isin “Standby mode”, meaning that power is
provided, but the motor is “Off”. Pressing the “Power” key will turn the motor “On” and it will begin to ramp up
to speed. The “Green” LEDwill change from blinking to solid indicating the motor is“On”. Pressing the
“Down” or “Up” keys will change the 10 available motor speeds, and can also be held in for quicker adjustment.
Pressing the “Power” Keywill switch the motor “Off” and the “Green” LEDwill again blink indicating the unitisin
“Standby” mode. When the “Power” key ispressed again, the motor will ramp up to the previously set speed.
When the unit’s power isdisconnected, the stored speed is set backto the default speed.
Keypad –Figure 2
The “Red” LED indicates a motor fault. When the motor faults, it will turn off into “Standby” mode with the
“Green” LED blinking. The blink pattern of the “Red” LED will indicate the fault type:
"Red" LED Blink Pattern Fault Type Solution
Solid RED Over Current Reduce motor speed.
Ensure fluid viscosity is within pump limits.
Allow motor to cool. Reduce motor speed.
Ensure fluid viscosity is within pump limits.
If motor is cool, brushes may have reached end of life.
Over TemperatureBlinking RED
Green LED
Power Key
Decrease Speed Key Increase Speed Key
Red LED
Press the “Power” key to reset the fault and the motor will turn “On”. The motor will not turn “On” until it has
cooled to an acceptable level.
It may be necessary to operate the pumpat a slower speed for high viscosity fluids. Contact factory for
troubleshooting tips. At slower speeds, ensure the motor isrunning toprevent itfrom overheating, of which can
reduce the motor’s life. Unplug the unit when not in use.
Depending on the application, motor brush life is approximately 200-300 hours. Models SP-430EX &
SP-440EX must be sent to Standard Pump, Inc. for factory brush replacement.
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Model
Rated Voltage
Hertz
Input Watts
Output Watts
Plug Type
RPM's (Variable Speed)
Duty Cycle
Enclosure IP55 (TEFC)
3,0000-12,000 RPM
None
ContinuousDuty
230V
50/60 Hz
SP-440EX
115V
60 Hz
Haz Loc,
CLASS I, DIVISION 1,
GROUP D, T4
None
TEFC
SP-430EX
Certifications/Approvals
3,0000-12,000 RPM
680
1000
680
1000
II 2G ExdbibIIB T5Gb
MOTOR SPECIFICATIONS
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EU Declaration of Conformity
Standard Pump, Inc. hereby declares that the following electrical equipment fully complies with the applicable health and
safety requirements as specified by the EU Directives listed. The product may not be taken into service until ithas been
established that the Drum and Container Pump complies with the provisions of allrelevant EUDirectives. The complete
product complies with the provisions of the EU Directive on machinery safety provided pumps manufactured by Standard
Pump, Inc. are used. This declaration is valid provided that the devices are fully assembled and no modifications are
made to these devices.
Type of Device:
Electric Motors for Driving Drum and Container Pumps
Models:
SP-440EX
EU Directives:
Low Voltage Equipment (2014/35/EU)
Electromagnetic Compatibility (2014/30/EU)
Applied Harmonized Standards:
EN 60335-1
EN60335-2-41 EN 60529
EN 55014-1
EN 55014-2
Manufacturer:
Standard Pump, Inc. 1610
Satellite Blvd, Suite D
Duluth, Georgia 3097 U.S.A
Signed,
James Murphy
Director of Sales and Marketing
May 1,2018
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EU Declaration of Conformity
Standard Pump, Inc. hereby declares that the following machines fully comply with the applicable health and safety
requirements as specified bythe EU Directives listed. This declaration is valid provided that the devices are fully assembled
and no modifications are made to these machines.
Type of Device:
Electric Motors for Driving Drum and Container Pumps
Pump Motor Models:
SP-440EX
EU Directives:
Equipment and protective systems intended for use in potentially
explosive atmospheres (2014/34/EU)
EU-Type Examination:
Physical Technical Testing Institute 1026
Ostrava-Radvanice
FTZU 14 ATEX 0200X
Product Quality Assurance Notification:
Physical Technical Testing Institute 1026
Ostrava-Radanice
FTZU 08 ATEX Q003
Applicable Harmonized Standards:
EN 60079-0:2012
EN 60079-1:2014
EN 60079-11:2012
Signed,
Hans-Peder Jensen
Technical Director
May 1,2018
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WARRANTY, GENERAL TERMS & CONDITIONS
1. The following terms and condition apply tothe sale of machinery, components and related services and
products, ofStandard Pump, Inc. (hereinafter “the products”).
2. Standard Pump, Inc. (the manufacturer) warrants onlythat:
a.) its products are free ofdefects in material, design and workmanship at the time oforiginal purchase
b.) its products will function in accordance with Standard Pump, Inc. operation manuals;
Standard Pump, Inc. does not guarantee that the product will meet the precise needs of
the customer, except for those purposes set out in any invitation to render documents or
other documents specifically made available to Standard Pump,Inc. before entering into
this agreement
c.) high quality materials are used in the construction of the pumps and that machining and assembly are
carried out to the highest standards. Except as expressly stated above, Standard Pump,Inc.
makes no warranties, express orimplied, concerning the products, including all warranties of
fitness for a particular purpose.
3. This warranty shall not be applicable in circumstances other than defects in material, design, and
workmanship. In particular, this warranty shall not cover the following:
a.) Periodic checks, maintenance, repair and replacement of parts due to normal wear and tear;
b.) Damage to the product resulting from:
i. tampering with, abuse or misuse, including butnot limited tofailure touse the product for its
normal purposes as stated at the time ofpurchase or in accordance with Standard Pump,Inc.
instructions for use and maintenance ofthe product, orthe installation or improper ventilation or
use of the product in a manner inconsistent with the technical orsafety standard in force
ii. repairs performed by non-authorized service workshop, or opening of the unitby non-
authorized personnel, oruse of non-genuine Standard Pump,Inc. parts
iii. accidents, acts ofGod or any cause beyond the control ofStandard Pump,Inc., including but
not limited tolightning, water, fire, earthquake, and public disturbances, etc.
4. This warranty shall cover the replacement or repair ofany part(s), which is documented to be faulty due to
construction or assembling, with a new or repaired part(s) free ofcharges delivered by Standard Pump,
Inc. Part(s)subjected to normal tear and wear shall not be covered by thewarranty. Standard Pump,Inc.
shall decide as to whether the defective or faulty part shall be replaced orrepaired. Transportation charge is
prepaid to Standard Pump, Inc.
5. The warranty ofthe products shall be valid for a period of 36 months from the date ofdelivery, under the
condition that notice of the alleged defect to the product(s) orpart(s) thereof be given to Standard Pump,
Inc. in writing within the term of8 days from the discovery.
6. Repair or replacement under the terms ofthe warranty shall not give a right to an extension to, ora new
commencement of, the period of warranty. Repair or replacement under the terms ofthis warranty may be
fulfilled with functionally equivalent, reconditioned units. Standard Pump, Inc. qualified personnel shall be
solely entitled to carry outrepair or replacement offaulty parts after careful examination of the motor. Faulty
parts orcomponents when replaced by Standard Pump, Inc. will become the property ofStandard Pump,
Inc. If this warranty doesnot apply, the purchaser shall bear allcost for labor, material and transportation.
7. Standard Pump, Inc. will not be liable on any claim, whether in contact, tort, orotherwise, for any indirect,
special, incidental, orconsequential damages, caused to the customer orto third parties, including loss of
profits, process down time, transportation costs, costs associated with replacement orsubstitution products,
labor costs, installation or removal costs. In any and all events, manufacturer’s liability shall not exceed the
purchase price of the product and/or accessories.
8. Return Policy. Should you have any problems with this product, please contact the distributor in your area.
The distributor will determine if a return to the factory isnecessary and will contact the factory for a Return
Authorization Number. Otherwise, contact ourTechnical Service Department (1-866-558-8611)or email
[email protected].com ifyou have any questions regarding product operation or repair.
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