Danfoss H1B 160 cc User manual

powersolutions.danfoss.com
MAKING MODERN LIVING POSSIBLE
Parts Manual
H1B 160 cc
Bent Axis Motor

2
Parts Manual H1B 160 cc Bent Axis Motor
AX00000226 | L1119730 • Rev 0400 • March 2016

3
Parts Manual H1B 160 cc Bent Axis Motor
AX00000226 | L1119730 • Rev 0400 • March 2016
Contents
Service parts identication.............................................................................................................................................4
Nameplate ............................................................................................................................................................................4
Date code..............................................................................................................................................................................5
Service bulletins..................................................................................................................................................................5
Procedure to identify a part............................................................................................................................................5
Order code............................................................................................................................................................................7
Control............................................................................................................................................................................. 8-15
Servo pressure supply .............................................................................................................................................16-41
Orice ............................................................................................................................................................................42-43
End cap..........................................................................................................................................................................44-77
Cartridge ange.........................................................................................................................................................78-79
DIN ange ....................................................................................................................................................................70-71
SAE ange ....................................................................................................................................................................72-75
Shaft ...............................................................................................................................................................................76-77
Speed sensor...............................................................................................................................................................78-79
Shuttle system............................................................................................................................................................80-81
Relief valve...................................................................................................................................................................82-83
Special hardware/common parts........................................................................................................................84-85
Minimum displacement..........................................................................................................................................84-85
Maximum displacement.........................................................................................................................................86-87
Overhaul seal kit .............................................................................................................................................................. 88
General information
Control
Servo pressure supply
Orice
End cap
Flange housing
Shaft
Speed sensor
Loop ushing
Special hardware
Minimum displacement
Maximum displacement
Seal kit

4
Parts Manual H1B 160 cc Bent Axis Motor
AX00000226 | L1119730 • Rev 0400 • March 2016
Service parts
indentication
Nameplate
General information
The following information and procedure is used to identify the module group, item number,
manufacture date, part number, and part name of the parts included in the H1B 160 cc variable
displacement motors.
The parts listed include all parts which may be used when performing either “Minor Repairs”, “Major
Repairs”or “Conversions”on the H1B 160 cc motor.
Each unit will have a nameplate axed to the
end cap. The nameplate will include the following
information.
Model Code
The Danfoss model code completely denes the
specic unit and must be used when ordering parts
to service this product.
Model Number
The Danfoss model number is used by the factory in
manufacturing. On repeat orders, a complete unit
can be ordered by the model number.
Serial Number
The Danfoss serial number is used to identify the
manufacture date and the unit sequence in the
build. The serial number is also used to identify the
units warranty time period.
The letter code indicates the location of original
manufacture (assembly). “N” indicates the unit was
originally assembled in Neumuenster, Germany.
“H” indicates the unit was originally assembled in
Haiyan, China.
The rst number (2 digits) indicates the year of
manufacture. (“11”would indicate the unit was
manufactured in 2011)
The second number (2 digits) indicates the calendar
week of manufacture.
The third number (5 digits) is a sequential number
used to identify a specic unit.
Made in Germany
Serial No.N-11-20-23456
Model Code
Model No./Ident No.
H1B160-A-A-L1-BA-N-
B-PA-CN-KN-N-N-NN-
NN-032-N-00-NNN
83013646

5
Parts Manual H1B 160 cc Bent Axis Motor
AX00000226 | L1119730 • Rev 0400 • March 2016
Service bulletins A Service Bulletin Number (SB-_ _ _ _ - _ _ _) may follow the“Part Name”of the part you desire. You
must read that Service Bulletin prior to ordering that part. The information contained in these Service
Bulletins, as of the print date of this bulletin, are included at the end of this manual. Service Bulletins
contain more detailed information such as interchangeability, what additional parts are involved, etc.
It is suggested that you add additional Service Bulletins to this manual as you recieve them.
Procedure to identify a part General
The modular design of H1B units results in a simplied service parts list and part number identication
procedure.
The same item numbers are used for same part names on all units within a product type. (Example:
The lip seal - Item G0020 has the same item number on all motors.)
A part number that has another number following it in parentheses is done to make this a world wide
manual. The rst number is sold in Germany. The number in parentheses is sold in the United States.
(Example: 314583 (9008000-0118), customers would order 9008000-0118 if ordering the part in the
United States.)
Example of a Part Identication
The nameplate on an H1 motor has an Order Code of H1B160 A L1 BA N B PA CN KN N N NN NN 032 N
00 NNN. Use the following procedures to determine the part number of the minimum angle set screw
used on this motor.
1) Referring to the minimum displacement module in the Order Code (see page 7), the minimum
angle set screw option for this motor is identied by the code “032”. (H1B160 A L1 BA N B PA CN KN N N
NN NN 032 N 00 NNN)
2) Referring to the Service Parts List, nd the minimum displacement group. Next nd the order code
that relates to this unit, which is “032”. The minimum angle set screw is found to be item N1000 and
part number 750646.
Date code The date code is dened as the year and week of manufacture. The same item number may list more
than one part number. This indicates that there is more than one conguration for that item number.
You will see that there are dierent date codes for the dierent part numbers. Find the date code of
your unit from the nameplate to determine which service part number you need to order.
EXAMPLE: The service part desired is Item G30
All units using this order code with a date code of 87-02 and up to and including 89-16, must use part
number “8000151”. All units with a date code of 89-17 and newer must use part number “8000243.”.
General information
80 G30 89-17 8000243 End cap gasket 1
G30 87-02 89-16 8000151 End cap gasket (SB-1995-006) 1
Order Date Date
Code Item Begin End Part Number Part Name Usage

6
Parts Manual H1B 160 cc Bent Axis Motor
AX00000226 | L1119730 • Rev 0400 • March 2016
Notes

7
Parts Manual H1B 160 cc Bent Axis Motor
AX00000226 | L1119730 • Rev 0400 • March 2016
Order code
L1BABC N
A
P
NK N 02 NN N
N0
0
Servo pressure supply
Threshold setting
Orifice
Control
End cap
Flange/housing
Shaft
Speed sensor
Loop flushing shuttle system
BC E
DF
P108 518E
GL
3
MHJ
N N
N
K
NN N
QR
P
N
Loop flushing relief valve
Special hardware
PCOR setting
Customer values
Minimum displacement
Maximum displacement
H1B0
16
Series Frame
Size
Product Type
A A
Product
Version
Port
Configuration

8
Parts Manual H1B 160 cc Bent Axis Motor
AX00000226 | L1119730 • Rev 0400 • March 2016
Enlarged bold type item
numbers are recommended
part to stock for servicing.
Enlarged bold type item
numbers are recommended
part to stock for servicing.
* = included in overhaul seal kit Q210
Control
(D1 & D2)
(E1 & E2)
E103 316E
B0020
*B0035
B0050
B0040
B0010
B0025
B0028
B0027
B0029
Generic housing used t
o
show pa
rt location only.
*B0034
C2000
B0010
B0026
E103 321E
B0028
B0024
Generic housing used t
o
show part location only.
E103 323E
Generic housing used t
o
show pa
rt location only.
B0061
B0060
B0180
B0050
B0190
B0010
(DH)

9
Parts Manual H1B 160 cc Bent Axis Motor
AX00000226 | L1119730 • Rev 0400 • March 2016
Control
Electric proportional
Order Date Date Qty. per
Code Item Begin End Part Number Part Name Model/Kit
D1 B0010 11-18 149053 Solenoid valve, proportional, 12 volt 1
B0020 11-18 11031746 Coil kit, 12 volt 1
B0025 11-18 11004735 O-ring 1
B0027 11-18 11004749 Coil nut 1
B0028 11-18 063172 O-ring 1
B0029 11-18 11037174 O-ring 1
B0035 11-18 11001952 O-ring 1
B0040 11-18 11014185 Plastic cap 1
B0050 11-18 716860 Screw, M5 x 12 3
D2 B0010 11-18 11002705 Solenoid valve, proportional, 24 volt 1
B0020 11-18 11031749 Coil kit, 24 volt 1
B0025 11-18 11004735 O-ring 1
B0027 11-18 11004749 Coil nut 1
B0028 11-18 063172 O-ring 1
B0029 11-18 11037174 O-ring 1
B0035 11-18 11001952 O-ring 1
B0040 11-18 11014185 Plastic cap 1
B0050 11-18 716860 Screw, M5 x 12 3
Hydraulic proportional
DH B0010 14-37 11146306 Actuator assembly 1
B0050 14-37 716860 Screw, M5 x 12 3
B0060 14-37 140644 Plug assembly 1
B0061 14-37 140644 Plug assembly 1
B0180 14-37 076042 (9003509-0012) Seal nut, M12 1
B0190 14-37 012575 (9004105-1170) O-ring 1
Electric 2-position
E1 B0010 11-18 11013615 Solenoid, on/o, 12 volt 1
B0024 11-18 11031608 O-ring 1
B0026 11-18 11027046 Coil nut 1
B0028 11-18 063172 O-ring 1
B0034 11-18 085043 (9004201-3700) O-ring 1
C2000 11-18 11031763 Coil kit, 12 volt 1
E2 B0010 11-18 11013616 Solenoid, on/o, 24 volt 1
B0024 11-18 11031608 O-ring 1
B0026 11-18 11027046 Coil nut 1
B0028 11-18 063172 O-ring 1
B0034 11-18 085043 (9004201-3700) O-ring 1
C2000 11-18 11031764 Coil kit, 24 volt 1

10
Parts Manual H1B 160 cc Bent Axis Motor
AX00000226 | L1119730 • Rev 0400 • March 2016
Enlarged bold type item
numbers are recommended
part to stock for servicing.
Enlarged bold type item
numbers are recommended
part to stock for servicing.
* = included in overhaul seal kit Q210
Control
(F1 & F2)
E103 322E
B0024
B0026
B0028
C2000
*B0034
B0010
Generic housing used t
o
show pa
rt location only.
(K1 & K2)
E103 318E
Generic housing used t
o
show pa
rt location only.
*B0035
B0040
B0010
B0020
B0050 B0025
B0028
B0027
B0029
E103 324E
B0190
B0180
B0050
B0060
B0061
B0010
Generic housing used t
o
show part location only.
(KH)