Star Manufacturing 20 SERIES User manual

1
Star
Manufacturing
International Inc.
10 Sunnen Drive
St. Louis, MO 63143
Phone: [phone]
Fax: [phone]
Installation
and
Operating
Instructions
2M-Z3201 Rev. J 3/29/04
Model 30SBB
STAR GRILL-MAX ROLLER GRILLS
SERIES 20, 30, 45A, 50 and 75A

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This symbol is intended to alert the user to the presence of important
operating and maintenance instructions in the manual accompanying
the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
Using any part other than genuine Star factory supplied parts relieves
the manufacturer of all liability.
NOTICE
Star reserves the right to change specifications and product design
without notice. Such revisions do not entitle the buyer to corre-
sponding changes, improvements, additions or replacements for
previously purchased equipment.
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Refer to the authorized service
center listing provided with the unit. The Star Service Help Desk (1-800-807-9054) is available during normal
business hours to answer any questions that may arise. Please have your model number and serial number for faster
service.
SAFETY SYMBOL

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GENERAL OPERATING PROCEDURES
The main switch located on the control panel controls
all the power to the unit. With the main switch on, the
rollers will turn, but no heat will be supplied unless the
heat controls are turned on. For flexibility the heating
section of the grill is divided into two individually
controlled heat sections. The right control regulates
the heat to the rear section and the left control
regulates the heat to the front section. The switch is
lighted to indicate when the unit is turned on (model
75AFV is not lighted). A signal light is provided above
each heat control and indicates when the heated
section is on. An additional light is provided on the end
housing of the unit. This light indicates the position of
the main power switch when either the optional bun
drawer front or merchandising door obstructs the
control panel view. Bun box equipped models require
the removal of the bun drawer to remove the bun pan
and to remove the drip tray when access to the rear
of the unit is obstructed. To remove the bun drawer,
grab the drawer by both sides and pull it out all the way.
Lift the front to unhook the drawer slide from rear
drawer roller. Pull the drawer the remainder of the
way out. Use caution not to drop the drawer when
reaching the end of the drawer slide travel. To reinsert
the drawer, first hook the drawer slide over the front
roller then the back roller. Do not operate the grill
without the drip tray in place.
CAUTION
USE ONLY PLASTIC OR COATED UTENSILS
FOR HANDLING THE FOOD PRODUCT.
METAL COULD SCRATCH THE ROLLER
COATING AND AFFECT THE CLEANABILITY
OF THE ROLLERS.
CAUTION
This equipment is designed and sold for commercial
use only by personnel trained and experienced in its
operation and is not sold for consumer use in and
around the home nor for use directly by the general
public in food service locations. For equipment to be
used by the general public, please contact the factory.
INSTALLATION
This grill is equipped for the voltage shown on the
nameplate. It will operate on alternating current only,
however, the specified voltage must be applied.
CAUTION
DO NOT CONNECT TO DIRECT CURRENT
(DC).
CONNECTION LOAD:
MODEL SERIES WATTAGE
20, 20S 930
30, 30S, 30F, 30SF, 30BB, 30BBC,
30SBB, 30DV 1150
45A, 45SA, 45ABB, 45SABB, 45ADV 1650
50, 50S, 50F, 50SF, 50BB, 50BBC,
50SBB, 50DV 1535
75A, 75SA, 75ABB, 75SABB, 7FAF,
75SAF 208/240V 1810/2400
75A, 75SA, 75ABB, 75SABB,
75ADV 230V 2210
75A, 75AF, 75SA, 75SAF, 75ABB,
75SABB, 75ADV 120V 1700
75AFV 120V 2880
The grill should be connected to a wall type receptacle,
a direct line or individual branch circuit. An individual
branch circuit is preferred. If connected to an
overloaded circuit the grill will not operate properly.
The unit should be level when installed. Models
equipped with bun boxes must be level to utilize the
self-closing feature of the bun drawer. Adjustable 4-
inch legs are standard on the 75A series and available
for all other models.

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COOKING
The heat controls provide an infinite range of settings
for a wide variety of food products and installation
conditions. The size, content and shape of the product
and the installation of any sanitary food shields or
sneeze guards will determine the proper heat setting.
The National Sanitation Foundation requires that
perishable foods be kept at 140°F or above during
serving periods. Do not keep the food product on a
low setting for more than two hours. The product
shouldbekeptrefrigerateduntilreadyforuse.Cooking
time will vary depending on the starting temperature
and the qualities of the product. For best results when
cooking hot dogs use a hot dog made for grilling.
CAUTION
DO NOT USE STEEL WOOL OR ABRASIVE
CLEANERS ON THE ROLLERS. SCRAPES WILL
VOID THE WARRANTY. USE CAUTION WHEN
CLEANING A HOT GRILL TO PREVENT BURNS
OR BODILY INJURY.
CLEANING
Before cooking for the first time, wash the rollers with
mild soap and water using a soft cloth. Do not use
metal utensils when cooking. Scratches and scrapes
will hamper the ability to easily clean the rollers.
Never use steel wool or abrasive cleaners on the
rollers. This will damage the finish and the roller
bearings. The rollers clean most easily when hot. Use
caution when cleaning to prevent burns and bodily
injury. Clean the rollers with a clean wet cloth. Wipe
from the ends to the center to prevent forcing debris
into the roller seals. Do not allow the food product to
build up and bake onto the roller surface. The exterior
of the unit should be cleaned using a mild detergent or
non-abrasive cleaner. Clean the entire unit daily to
insure long life and satisfactory performance as well as
to maintain an attractive appearance. Do not clean
with water jet equipment.
MAINTENANCE AND REPAIRS
Contact the factory, a service representative or a local
service company for service or required maintenance.
Replacement cord sets must be purchased from Star
Manufacturing International, Inc.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
Part No. 2M-Z3201 Rev. J 3/29/04

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Part#2M-4497-211/03RB
The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.
FOR ASSISTANCE
Should you need any assistance regarding the operation or maintenance of any Star equipment write, phone, fax, or e-mail our Service Department.
In all correspondence mention the model number and the serial number of your unit and the voltage or type of gas you are using.
ALL:
*Pop-Up Toasters
*Butter Dispensers
*Pretzel Merchandisers
*Pastry Display Cabinets
*Nacho Chip Merchandisers
*Accessories of any kind
*Sneeze Guards
*Pizza Ovens
*Heat Lamps
* Hot Cups
*Pumps
Visit our Website at: www.star-mfg.com E-mail: [email protected] For Fax-On-Demand Literature: [phone]
THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL
This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which the
unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation company
who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of the unit.
LIMITED EQUIPMENT WARRANTY
All workmanship and material in Star products have a one (1) year limited warranty on parts and labor in the United States and Canada. Such warranty is limited to
the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair of defects
without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken to the closest
Star service agency, transportation prepaid.
>Star will not assume any responsibility for loss of revenue.
>On all shipments outside the United States and Canada, see International Warranty.
*The warranty period for the JetStar series six (6) ounce popcorn machines is two (2) years.
*The warranty period for the Chrome-Max Griddles is five (5) years on the griddle surface. See detailed warranty provided with unit.
*The warranty period for Teflon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to Teflon/
Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners. This warranty does not apply to the "non-stick” properties
of such materials.
>This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts and ninety (90)
days on labor.
>This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or the Service
Center's sub-agency.
>This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the installation and operating
instructions.
>This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.
PARTS WARRANTY
Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is chargeable to
the customer.
SERVICES NOT COVERED BY WARRANTY
PORTABLE EQUIPMENT
Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below. These
products should be taken to the Service Agency for repair:
1. Travel time and mileage rendered beyond the 50 mile radius limit
2. Mileage and travel time on portable equipment (see below)
3. Labor to replace such items that can be replaced easily during a daily cleaning
routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.
4. Installation of equipment
5. Damages due to improper installation
6. Damages from abuse or misuse
7. Operated contrary to the Operating and Installation Instructions
8. Cleaning of equipment
9. Seasoning of griddle plates
10. Voltage conversions
11. Gas conversions
12. Pilot light adjustment
13. Miscellaneous adjustments
14. Thermostat calibration and by-pass adjustment
15. Resetting of circuit breakers or safety controls
16. Replacement of bulbs
17. Replacement of fuses
18. Repair of damage created during transit, delivery, &
installation OR created by acts of God
* The Model 510F Fryer
*The Model 526TO Toaster Oven
* The Model J4R, 4 oz. Popcorn Machine
* The Model CFS Series Food Steamer
*The Model 526WO Warming Oven
*The Model 518CM & 526CM Cheese Melter
* The Model 12MC & 15MC & 18MCP Hot Food Merchandisers
* The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer
* All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers
* All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer
* All Condiment Dispensers except the Model CSD, HPD, & SPD Series Dispenser
* All Specialty Food Warmers except Model 130R, 500, 11RW Series, and 11WSA Series

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PARTS LIST EFFECTIVE
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE
INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Number
Per
Unit Description and Model Designation
Star Manufacturing International, Inc.
MODEL
Part
Number
Key
Number
3/29/04 Rev. J
Grill-Max Roller Grills
Series 20, 30, 45A, 50 and 75A
1 A5-RG2005 1 BODY ASSY 20,20S
A5-RG3005 1 BODY ASSY 30,30S
A5-RG3007 1 BODY ASSY BB 30BB,30SBB
A5-RG4507 1 BODY ASSY 45A,45SA
A5-RG4509 1 BODY ASSY BB 45ABB,45SABB
A5-RG5001 1 BODY ASSY 50,50S
A5-RG5006 1 BODY ASSY BB 50BB,50SBB
A5-RG7503 1 BODY ASSY 75A,75SA
A5-RG7504 1 BODY ASSY BB 75ABB,75SABB
A5-RG2009 1 BODY ASSY R 20R,20SR
A5-RG3006 1 BODY ASSY R 30R,30SR
A5-RG3010 1 BODY ASSY BB R 30RBB,30SRBB
A5-RG4508 1 BODY ASSY R 45AR,45SAR
A5-RG4510 1 BODY ASSY BB R 45RBB,45SRBB
A5-RG5002 1 BODY ASSY R 50R,50SR
A5-RG5007 1 BODY ASSY BB R 50RBB,50SRBB
A5-RG7505 1 BODY ASSY R 75AR,75SAR
A5-RG7506 1 BODY ASSY BB R 75ARBB,75SARBB
A5-RG3013 1 BODY ASSY 30D,30SD
A5-RG3014 1 BODY ASSY 30DR,30SDR
A5-RG3036 1 BODY ASSY 30SBBC
A5-RG5017 1 BODY ASSY 50SBBC
A5-RG7511 1 BODY ASSY 75AF,75SAF
A5-RG3040 1 BODY ASSY 30F
A5-RG5020 1 BODY ASSY 50F
A5-RG7524 1 BODY ASSY 75AFV
2 A5-Z2301 1 DRIP TRAY 30D
A5-Z2184 1 DRIP TRAY 20
A5-Z2185 1 DRIP TRAY 30
A5-Z2186 1 DRIP TRAY 45A
A5-Z2305 1 DRIP TRAY 50
A5-Z2306 1 DRIP TRAY 75A
A5-RG5012 1 DRIP TRAY ASSY 50ST
A5-Z4273 1 DRIP TRAY 50ST
3 A5-Z2201 1 CONTROL PANEL 50BB,75ABB
A5-Z2200 1 CONTROL PANEL 50,75A
A5-Z2167 1 CONTROL PANEL 30BB,45ABB
A5-Z2172 1 CONTROL PANEL 30,45A
A5-Z2199 1 CONTROL PANEL 20,30D
4 2M-Z2267 1 LABEL-CONTROL PANEL 20,30D
2M-Z2290 1 LABEL-CONTROL PANEL 30,45A
2M-Z2291 1 LABEL-CONTROL PANEL 30BB,45ABB
2M-Z2292 1 LABEL-CONTROL PANEL 50,75A
2M-Z2294 1 LABEL-CONTROL PANEL 50BB,75BB
2M-Z2295 1 LABEL-CONTROL PANEL 50SBB,75SABB
2M-Z2296 1 LABEL-CONTROL PANEL 20S,30DS
2M-Z2297 1 LABEL-CONTROL PANEL 50S,75AS
2M-Z2298 1 LABEL-CONTROL PANEL 30S,45AS
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PARTS LIST EFFECTIVE
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE
INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Number
Per
Unit Description and Model Designation
Star Manufacturing International, Inc.
MODEL
Part
Number
Key
Number
3/29/04 Rev. J
Grill-Max Roller Grills
Series 20, 30, 45A, 50 and 75A
5 A5-Z3206 1 BOTTOM 30
A5-Z3204 1 BOTTOM 50
A5-Z3158 1 BOTTOM 20
A5-Z3203 1 BOTTOM 45A
A5-Z3205 1 BOTTOM 75A
A5-Z3210 1 BOTTOM 30D
A5-Z4776 1 BOTTOM 30SBBC
A5-Z4910 1 BOTTOM 50SBBC
A5-Z6444 1 BOTTOM 75AFV
6 A5-RG3030 1 DRAWER ASSEMBLY 30BB,45ABB
A5-RG5003 1 DRAWER ASSEMBLY 50BB,75ABB
7 A5-RG3009 1 DRAWER FRONT ASSY 30BB,45ABB
A5-RG5004 1 DRAWER FRONT ASSY 50BB,75ABB
8 2D-Z5898 1 BUN PAN 2/3 4" 30BB,45ABB
2D-Z5899 1 BUN PAN FULL 4" 50BB,75ABB
9 A5-Z2169 2 SIDE PANEL 20,30,50
A5-Z2265 2 SIDE PANEL 45A,75A
A5-Z5347 2 SIDE PANEL 75AF,45AF
A5-Z5401 2 SIDE PANEL 30F,50F
10 A5-Z3366 1 CHAIN GUIDE 20,30,50
A5-Z2260 1 CHAIN GUIDE 45A,75A
A5-Z5348 1 CHAIN GUIDE 75AF,45AF
A5-Z5398 1 CHAIN GUIDE 30F,50F
11 A5-Z6417 1 CHAIN RETAINER 20,30,50
A5-Z6418 1 CHAIN RETAINER 45A,75A
12 A5-Z2171 2 ELEMENT SUPPORT 20,30,50
A5-Z2262 2 ELEMENT SUPPORT 45A,75A
13 2P-Z2174 22/32 TUBE GUIDE 20,30D,30,45A,50,75A
14 2I-Z2175 22/32 ORING SEAL 20,30D,30,45A,50,75A
2I-Z2175 33/48 ORING SEAL 30DV,45ADV,50DV,75ADV
15 2A-Z6614 1 IDLER 20,30D,30,45A,50,75A
16 2A-Z6613 1 IDLER BUSHING 20,30D,30,45A,50,75A
17 2P-Z2538 1 MOTOR SPROCKET 3/8 BORE 20,30D,30,45A,50,75A
18 2N-Z2178 11/16 ELEMENT 100W 120V 30,45A
2N-Z2179 11/16 ELEMENT 135W 120V 50
2N-Z2181 11/16 ELEMENT 80W 120V 20,30D
2N-Z2193 11/16 ELEMENT 135 W 230V 50,75A
2N-Z2194 11/16 ELEMENT 100 W 230V 30,45A
2N-Z2611 11/16 ELEMENT 80W 115V CE 20,30D
2N-Z2982 16 ELEMENT 110W 75A
2N-Z6441 16 ELEMENT 177W 120 VOLT 75AFV
19 2U-Z6485 1 MOTOR-120 VOLT 20,30D,30,45A,50,75A
2U-Z6487 1 MOTOR-230 VOLT 20,30D,30,45A,50,75A
20 2J-Z2195 2 CONTROL 120 VOLT 20,30D,30,45A,50,75A
2J-Z2192 2 CONTROL 240 VOLT 20,30D,30,45A,50,75A
N/A A5-RG4512 2/4 WIRE ASSY LONG 20,30D,30,45A,50,75/75AFV
N/A A5-RG4513 1 WIRE ASSY LONG-CE 20,30D,30,45A,50,75A
21 2E-Z1858 1 SWITCH DPST-RED 20,30D,30,45A,50,75A
2E-Z3156 1 SWITCH DPST-YELLOW 20,30D,30,45A,50,75A (230V ONLY)
2E-Z6443 1 SWITCH DPST-BLACK 75AFV
22 2R-Z1854 2 KNOB w/SET SCREW 20,30D,30,45A,50,75A
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PARTS LIST EFFECTIVE
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE
INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Number
Per
Unit Description and Model Designation
Star Manufacturing International, Inc.
MODEL
Part
Number
Key
Number
3/29/04 Rev. J
Grill-Max Roller Grills
Series 20, 30, 45A, 50 and 75A
23 PS-RG2001 11/16 ROLLER ASSEMBLY 20,30D
PS-RG2002 11/16 ROLLER ASSEMBLY 20S,30DS
PS-RG3001 11/16 ROLLER ASSEMBLY 30,45A
PS-RG3002 11/16 ROLLER ASSEMBLY 30S,45AS
PS-RG7501 11/16 ROLLER ASSEMBLY 50,75A,75AFV
PS-RG7502 11/16 ROLLER ASSEMBLY 50S,75SA
N/A 2M-Z2377 1 DRAWER LABEL 30/45A 30BB,45ABB
2M-Z2380 1 DRAWER LABEL 50/75A 50BB,75ABB
24 2P-Z2242 1 CHAIN 20,30,50
2P-Z2266 1 CHAIN 30D,45A,75A
2P-Z5336 1 CHAIN 75AF,45AF,75AFV
2P-Z5384 1 CHAIN 30F,50F
N/A A5-RG2006 1 WIRE ASSY #5 20,30D,30,45A,50,75A
N/A A5-RG2007 1 WIRE ASSY #6 20,30D,30,45A,50,75A
25 2R-Z5846 4 FOOT ALL EXCEPT 75A
28 2R-Y5092 4 FOOT 4" ADJUSTABLE 75A
29 2J-Z3157 3 PILOT LIGHT-YELLOW 20,30D,30,45A,50,75A (230V ONLY)
2J-Z2329 3 PILOT LIGHT-RED 20,30D,30,45A,50,75A
30 C3-G8021 1/2 CORD ASSY 120V 20,30D,30,45A,50,75A,75SAF/75AFV
C3-G8022 1 CORD ASSY 240V 75A
31 2E-Z0512 1 CORD 230V 20,30D,30,45A,50
2E-Y9251 1 CORD 230V 75A
32 2E-Y9227 1 CORD INLET 230V 20,30D,30,45A,50
2E-Y9253 1 CORD INLET 230V 75A
33 2K-Y3240 1 CORD BUSHING 20,30D,30,45A,50,75A
34 2P-Z0315 4 DRAWER ROLLER w/SCREW 30BB,45ABB,50BB,75ABB
35 2K-Y1139 3 BUSHING ANTI-SHORT 20,30D,30,45A,50,75A
N/A 2P-6475 3 WIRE TIE 20,30D,30,45A,50,75A
N/A 2P-Z0584 1 TONGS 20,30D,30,45A,50,75A
36 2P-Z1540 2 PLUG-HOLE 20,30D,30,45A,50,75A
37 1P-E1524 -- INSULATING TAPE 20,30D,30,45A,50,75A
38 2P-Z5098 11/16 GREASE SEAL 30DV,45ADV,50DV,75ADV
39 A5-Z5158 1 GRILL DIVIDER 30DV,50DV
A5-Z5157 1 GRILL DIVIDER 45ADV,75ADV
40 A5-RG3037 1 DOOR-FRONT-20.125 30SBBC
A5-RG5016 1 DOOR-FRONT-32.125 50SBBC
41 2A-Z4332 1 SCREW, SHOULDER, #6-32UNC 30SBBC,50SBBC
42 2A-Z4333 1 PIN-RETAINER 30SBBC,50SBBC
43 2P-Z4337 1 SPRING-COMPRESSION 30SBBC,50SBBC
44 2A-Z4667 1 SHAFT 30SBBC,50SBBC
45 A5-Z4660 1 BRACKET-DOOR 30SBBC,50SBBC
46 A5-Z4657 1 ARM-DOOR 30SBBC,50SBBC
47 A5-Z4661 1 BRACKET-SPRING MOUNT 30SBBC,50SBBC
48 2C-Z4680 1 RING, RETAINER 30SBBC,50SBBC
49 2P-Z4683 1 SPRING-EXTENSION 30SBBC,50SBBC
N/A 2E-Z2395 1 WIRE SET 20,30D,30,45A,50,75A
N/A A5-RG2012 1 WIRE SET 20 230V
N/A A5-RG3018 1 WIRE SET 30D 230V ONLY
N/A 2E-Z6442 1 WIRE SET 75AFV
50 A5-RG7516 1 ASSY - CONTROL COVER DOOR 75SAF-SA
51 2P-Y9176 2 SNAP BUTTON 75SAF-SA
52 2P-Z6455 22/32 TUBE SEAL, SOLID 50BB,50S,75ABB,75SA
N/A PS-Z3018 TUBE ASSEMBLY SLEEVE (not shown)
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