Star Manufacturing STAR-MAX 6015CBSB User manual

1
Star
Manufacturing
InternationalInc.
10 Sunnen Drive
St. Louis, MO 63143
Phone: [phone]
Fax: [phone]
Installation
and
Operating
Instructions
2M-Z3289 Rev. A 2/26/03
STAR-MAX GAS CHARBROILER
MODELS
6015CBSB, 6024CBSB, 6036CBSB,
6124RCBSB, and 6136RCBSB
6024CBSB

2
Thissymbolisintendedtoalerttheusertothepresenceofimportant
operatingand maintenanceinstructions inthe manualaccompanying
theappliance.
RETAINTHISMANUALFORFUTURE REFERENCE
NOTICE
UsinganypartotherthangenuineStarfactorysuppliedpartsrelieves
themanufacturerofallliability.
NOTICE
Star reserves the right to change specifications and product design
without notice. Such revisions do not entitle the buyer to corre-
sponding changes, improvements, additions or replacements for
previously purchased equipment.
MAINTENANCEANDREPAIRS
Contact your local authorized service agent for service or required maintenance. Refer to the authorized service
center listing provided with the unit. The Star Service Help Desk (1-800-807-9054) is available during normal
businesshourstoansweranyquestionsthatmayarise. Pleasehaveyourmodelnumberandserialnumberforfaster
service.
SAFETY SYMBOL

3
GENERAL INSTALLATION DATA
CAUTION
This equipment is designed and sold for commercial
use only by personnel trained and experienced in its
operation and is not sold for consumer use in and
around the home nor for use directly by the general
public in food service locations. For equipment to be
usedbythegeneralpublic,pleasecontactthefactory.
TheStar-Maxseriesgascharbroilerisequippedforthe
type of gas indicated on the nameplate mounted on
the frontpanel.Allunitsareshippedfromthefactory
forusewithnaturalgas.Theunitcaneasilybeconverted
for use with propane gas: see propane gas.
-IMPORTANT-
INSTALLATION:INSTALLINNON-COMBUSTIBLE
LOCATIONS ONLY! Clearance from non-
combustible construction must be 6" from back and
sides.
TheinstallationoftheAppliancemustconform
to the NATIONAL FUEL GAS CODE "ANSI
Z223.1-LATESTEDITION"ANDALLLOCAL
GAS COMPANY RULES AND
REGULATIONS.
IN CANADA INSTALLATION SHALL BE IN
ACCORDANCE WITH THE CURRENT
CAN/CGA-B149.1 NATURAL GAS
INSTALLATION CODE OR CAN/CGA-
B149.2 PROPANE INSTALLATION CODE
ANDLOCALCODESWHEREAPPLICABLE.
WARNING: Improper installation,
adjustment,alteration,serviceormaintenance
can cause property damage, injury or death.
Read the installation, operating and
maintenance instructions thoroughly before
installing or servicing the equipment.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR
OTHER FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS OR
ANY OTHER APPLIANCE. KEEP THE
APPLIANCEAREACLEARANDFREEFROM
COMBUSTIBLES.
Thisappliance,itspressureregulatoranditsindividual
shutoff valve must be disconnected from the gas
supplypipingsystemduringanypressuretestingofthat
system at test pressures in excess of 1/2 PSIG. This
appliance and its pressure regulator must be isolated
fromthegassupplypipingsystembyclosingitsindividual
manualshutoffvalveduringanypressuretestingofthe
gas supply piping system at test pressures equal to or
lessthan1/2PSIG.Foryourprotection,werecommend
aqualifiedinstallingagencyinstallthisappliance.They
shouldbefamiliar withgasinstallationsandyour local
gas requirements. In any case, your gas company
should be called to approve the final installation. In
addition, there should be posted, in a prominent
location, detailed instructions to be followed in the
eventtheoperatorsmellsgas.Obtaintheinstructions
from the local gas supplier.
LEVELING UNIT
Thischarbroilerissuppliedwith4feetwhichmustbe
screwedintothe body. Levelunitby adjusting the(4)
feet which have an adjustment of 1-3/4" for accurate
and perfect line-up with other units.
CAUTION
DO NOT INSTALL WITHOUT ATTACHING
FEET - DO NOT REMOVE FEET.
GAS INPUT TO CHARBROILER:
Models 6015CBSB:
40,000/35,000 BTU/HR NAT/PROP
Models 6024CBSB and 6124RCBSB:
80,000/70,000 BTU/HR NAT/PROP
40,000/35,000 BTU/HR/BURNER NAT/PROP
Models 6036CBSB and 6136RCBSB:
120,000/105,000 BTU/HR NAT/PROP
40,000/35,000 BTU/HR/BURNER NAT/PROP

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GAS PIPING
Gas piping shall be of such size and so installed as to
provide a supply of gas sufficient to meet the full gas
inputoftheappliance.Iftheapplianceistobeconnected
toexistingpiping,itshallbecheckedtodetermineifit
has adequate capacity. Joint compound (pipe dope)
shallbeusedsparinglyandonlyonthemalethreadsof
the pipe joints. Such compounds shall be resistant to
theactionofL.P.gases.WARNING:Anyloosedirtor
metalparticleswhichareallowedtoenterthegaslines
on this appliance will damage the valve and affect its
operation. When installing this appliance, all pipe and
fittings must be free from all internal loose dirt.
GAS PRESSURE REGULATOR
Aconvertiblepressureregulatorisprovidedwitheach
charbroiler.Itshouldbeconnectedtotheinletpipeat
therearofthe unit. The gassupplyisthen connected
to it. It is shipped set for 6" water column manifold
pressure for use with natural gas. Allow 6" clearance
fromback ofunittowallfroservicingandinstallation.
CONNECTING GAS SUPPLY LINE
Thegasinletofthecharbroilerissealedatthefactory
toprevententryofdirt. Donotremove thisseal until
the actual connection is made to the gas supply line.
MANUAL SHUT OFF VALVE
A manual shut off valve should be installed upstream
fromthemanifoldandwithinsixfeetofthecharbroiler.
PROPANE GAS
This charbroiler is equipped with fixed orifice hoods
andisshippedfromthefactoryforusewithnaturalgas.
To convert to propane gas, install the burner orifice
hoods supplied behind the front panel as follows:
1. Remove grill, radiants and burners.
2. Remove the burner orifice hoods and install the
orifice hoods supplied.
3. Replace the burners, radiants, and grill.
4. Set manifold pressure to (10) inch water column.
A 1/8" pipe plug on the burner manifold can be
removed for attaching a pressure gauge. Remove
theslotted,orhex-threadedplugfromthepressure
regulator. Invert the plug and re-install. The
letters"LP"shouldnowbevisibleontheplug. The
regulator is now set for 10" (25.4 cm) water
column.
CHECKING FOR GAS LEAKS
Soapand watersolution orother materialacceptable
for the purpose, shall be used in locating gas leakage.
Matches, candle flame or other sources of ignition
shallnotbeusedforthispurpose.Checkentirepiping
system for leaks.
PILOT LIGHTING INSTRUCTIONS
Thecharbroileris equipped withstandingpilots, and
should be lit immediately after the gas is turned on.
1. Turn off main valve to unit and wait 5 minutes to
clear gas.
2. Turn off all knobs and pilot valves.
3. Turn on main valve and light all pilots.
4. Turn burner knobs to desired setting.
5. To turn burners off, turn knobs off.
SHUTTINGDOWNINSTRUCTIONS
1. Turntheburnervalveknobstothe offpositionto
turn burners off.
PILOT LIGHT REGULATION
Thepilotlights onthisbroilerhavebeen turnedoffat
thefactory.Adjustpilotlightflamesassmallaspossible,
but high enough to light burner immediately when
burner valve is turned on high.
BURNEROPERATION
To ignite burners, turn burner valve knob to "HI"
position. Each burner is controlled by an individual
high-low, on-off valve. An infinite number of broiling
temperaturesmaybeobtained by turningtheburner
valve knob to any position between high and low.
BURNERADJUSTMENT
1. Turn burner valve knob to "HI" position.
2. Slowly decrease openings of air shutters to
give a soft blue flame having luminous tips,
then slowly increase openings to a point where
the yellow tips disappear and a hard blue flame
isobtained.

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EXHAUST CANOPY
Openhearthbroilersinherentlycreateagooddealof
heat and smoke and should be installed under an
efficient exhaust hood with flame proof filters. A
verticaldistanceofnotless than48" shallbeprovided
between the top of the appliance and filters or any
other combustible material.
AIR SUPPLY
Provisions for adequate air supply must be provided.
OPERATINGINSTRUCTIONS
LIGHTING
When broiler is first lit, it will smoke until the
preservation oils and impurities are burned off.
BROILING
Turn valves on and pre-heat unit on "HI" before
attemptingtobroil.Youwillhavetoexperimentwith
thegrillsettingsandthevalvesettingsforyourparticular
meatproducts.Werecommendthatyousetthegrate
atthefulltiltpositiontostartwith.Thispositionallows
thegreasetorundownthegrateintothegreasetray,
reducing flare ups. Check water pans frequently and
addasufficientamountofwaterwhennecessary.Hot
water vapors rising from the water pans and through
the combustion chamber helps reduce flare ups.
Exercise care when using your broiler.
TILTINGTHE GRATE
Raiseorlowerthegrate tothenext stepbyliftingthe
grate at the back of the charbroiler where the grate
rests. Use potholders or gloves to reposition.
CAUTION
CHARBROILERS ARE HOT! NEVER ATTEMPT
TO CHANGE THE GRILL POSITION WHILE
MEATPRODUCTSARECOOKING.FLAREUPS
CAN OCCUR UNEXPECTEDLY. TURN OFF
CHARBROILER, AND ALLOW THE
CHARBROILER TO COOL.
DONOTPUTMORETHAN5LBS.LAVAROCK
PEREACHBURNER
ADJUSTING HEAT PATTERN
It is possible through this arrangement to have a high
heatorsearingsection,whilehavingalowheatfinishing
or holding section. For the searing operation, set the
valves for the section at a position of "HI" or close to
it.Forholding orfinishing,set thevalvescloser tothe
"LOW" position on the dial. You select the heat
pattern you like, and set the valves accordingly.
CLEANING
Clean regularly. Remove grate section to sink for
washing. Brush out carboned particles. Remove and
washwaterpan.Wipeexteriorsurfaceswithdetergent
and a cloth. A non-abrasive cleaner can be used on
caked areas.
WATER PAN
Thewaterpanislocatedatthebottomoftheunit,and
is easily removed from the front of the unit. Water
should be added to the water pan and replaced as
necessary.Thewaterpanhelpspreventflare upsand
catches grease.
AIR INTAKES IN BOTTOM
Air for combustion enters from the bottom of the
unit. Do not obstruct this area.
MAINTENANCE AND REPAIRS
Contact the factory or one of its representatives or a
local service company for service or maintenance if
required.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
Part No. 2M-Z3289 Rev. A 2/26/03

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8
PARTS LIST EFFECTIVE
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE
INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Number
Per
Unit Description
Star Manufacturing International, Inc.
MODEL
Part
Number
Key
Number
2/26/03 Rev. A
12R-9364 1/2/3 KNOB-CONTROL 6015CBSB/6024CBSB/6036CBSB
2 H3-Z3292 1 FRONT PANEL 6015CBSB
H3-Z3300 1 FRONT PANEL 6024CBSB
H3-Z3301 1 FRONT PANEL 6036CBSB
3H3-T1026 1GREASE DRAWER 6015CBSB
H3-Y7045 1GREASE DRAWER 6024CBSB
H3-Y7044 1GREASE DRAWER 6036CBSB
4G3-Y7047 2/2/2 SLIDE DRAWER 6015CBSB/6024CBSB/6036CBSB
52A-Z0314 4 LEG
62K-Z3017 1INLET PIPE
7H3-Z3082 2/2/2 DRAWER STOP 6015CBSB/6024CBSB/6036CBSB
8H3-Z3020 1INLET PIPE SUPPORT
9 2J-Z3199 1 PRESSURE REGULATOR
10 2C-6517 1/2/3 NUT 1/4-20 6015CBSB/6024CBSB/6036CBSB
11 2C-Y9714 1/2/3 WASHER 1/4 6015CBSB/6024CBSB/6036CBSB
12 H3-Z3100 1 BRACKET BURNER REAR 6015CBSB
H3-Z3041 1BRACKET BURNER REAR 6024CBSB
H3-Z3101 1BRACKET BURNER REAR 6036CBSB
13 G3-624038 1GUARD WELD ASSY 6015CBSB AGA
G3-624037 1GUARD WELD ASSY 6024CBSB AGA
G3-624039 1GUARD WELD ASSY 6036CBSB AGA
14 2F-Z3035 1/2/3 BURNER 6015CBSB/6024CBSB/6036CBSB
15 2F-Z3036 1/2/3 DEFLECTOR 6015CBSB/6024CBSB/6036CBSB
16 2C-Z3154 1/2/3 BOLT 1/4-20 x 1 3/4 6015CBSB/6024CBSB/6036CBSB
17 2F-Z3078 1/1 GRATE LAVA ROCK 15" 6015CBSB/6036CBSB
18 2F-Y7193 1/2/3 LAVA ROCK2 "8 LB" 6015CBSB/6024CBSB/6036CBSB
19 2F-Z3077 2/2/2 GRATE LAVA ROCK 24" 6024CBSB/6036CBSB
20 H3-Y8831 1 GRATE 3" 6015CBSB
21 2F-Y8830 2/4/6 GRATE 6" 6015CBSB/6024CBSB/6036CBSB
22 H3-Z3040 1/2/3 BRACKET-BURNER FRONT 6015CBSB/6024CBSB/6036CBSB
23 H3-624219 1/2/3 TUBE-PILOT ASSY 6015CBSB/6024CBSB/6036CBSB
24 2P-1453 1PLUG-PIPE
25 2V-6671 1/2/3 VALVE-PILOT 6015CBSB/6024CBSB/6036CBSB
26 2A-Z3010 1/2/3 FITTING-ORIFICE 6015CBSB/6024CBSB/6036CBSB
27 2J-Z3032 1/2/3 HOOD BURNER #36 6015CBSB/6024CBSB/6036CBSB
28 2J-Z3033 1/2/3 HOOD BURNER #49 6015CBSB/6024CBSB/6036CBSB
29 2V-Y8832 1/2/3 VALVE-BURNER 6015CBSB/6024CBSB/6036CBSB
30 2M-Z3290 1 SIGN 15" CHARBROILER 6015CBSB
2M-Z3298 1 SIGN 24" CHARBROILER 6024CBSB
2M-Z3299 1 SIGN 36" CHARBROILER 6036CBSB
31 H3-Z3196 1/2/3 BRACKET-PILOT 6015CBSB/6024CBSB/6036CBSB
32 2R-9193 1/2/3 BUTTON-INDICATOR 6015CBSB/6024CBSB/6036CBSB
33 2R-8229 2/4/6 SHIELD-KNOB 6015CBSB/6024CBSB/6036CBSB
1
1
6015CBSB, 6024CBSB, 6036CBSB Star-Max
Gas Lava Rock Charbroiler-15", 24", 36"
Updated 03-08-04 rb
2F
ORIFICE NATURAL # 36
ORIFICE PROPANE # 50