Star CAPELLA CP-2 User manual

CAPELLA
OWNERS MANUAL

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Notes

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Notes

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Foreword
Dear STAR EV® Product Owner,
Thank you for purchasing this vehicle. Before you drive the vehicle,
read this Owner’s Guide. This guide contains maintenance and
operation information. The illustrations can show items that are
optional for your vehicle.
You can do most of the service procedures in this guide with
common, automotive hand tools. If necessary, contact your service
representative for information about how to service the vehicle as
shown in the Periodic Service Schedule. Repair or replacement parts
are available from your STAR EV dealer.
When you contact STAR EV about service or parts for your vehicle,
the information below is needed.
Vehicle Model:
VIN or Serial Number:

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Starting Model Year 2018
OWNER’S GUIDE ELECTRIC POWERED
VEHICLES - STARTING MODEL YEAR 2018
• The electric vehicle must be driven by qualified and professionally
trained drivers.
• Accelerator pedal and brake pedal cannot be stepped down at the
same time, otherwise it will damage the control system and burn
out the motor.
• When the vehicle starts, the parking brake must be removed.
Otherwise, permanent damage may be caused to the braking
system and other parts may be damaged.
• Modification of vehicles is not allowed. Modification may
aect vehicle performance, life, or even safety and may violate
regulations. Vehicle damage caused by modification will not be
covered by warranty.
• Unreasonable installation of electrical equipment on the vehicle,
such as alarm devices, car phones, etc, may interfere with the
vehicle’s control system electrical signals, aecting vehicle
performance. When installing such equipment, you should consult
our company.
• Due to product improvements, the contents of this manual
may be dierent than what you have.
• Driving aer drinking is strictly prohibited and overloading is
strictly prohibited.

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Battery Storage and Disposal
BATTERY PROLONGED STORAGE
Batteries discharge over time. The rate of discharge changes according
to the ambient temperature, the age and condition of the batteries.
Completely charged batteries will not freeze in winter temperatures
unless the temperature is less than -75°F ( - 60°C).
For winter storage, the batteries must be clean, completely charged
and disconnected from any electrical drain.
The battery charger can remain connected to the vehicle to keep a full
charge on the batter- batteries while the charger is connected to an
active electrical supply. The batteries must be checked and charged
again as required or at a minimum of 30-day intervals.
Check and keep correct fluid level in all battery cells during the
storage period.
Correct fluid level is necessary for maximum battery performance.
BATTERY DISPOSAL
Lead-acid batteries are recyclable. Return discarded batteries to
distributor, manufacturer or lead smelter for recycling. For neutralized
spills, put residue in acid-resistant containers with absorbent material
such as sand. Dispose in accordance with local, state and federal
regulations for acid and lead compounds. Contact local or state
environmental oicials for the disposal information.

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Table of Contents
SAFETY
General 11
Notices, Cautions, Warnings and Dangers 12
General Operations 13, 14, 15
Maintenance 15, 16
Labels and Pictograms 17-22
GENERAL SPECIFICATIONS
Approximate vehicle dimensions 24-29
Turning diameter and incline information 30, 31, 32
INTRODUCTION
CONTROLS AND INDICATORS 34
FEATURES 35
General Information 35
Key Switch and Direction Selector 35, 37, 46, 49,
57, 60, 63, 70
Power Meter (if equipped) 36
Headlight switch (if equipped) 36
Accelerator and Brake Pedals 36, 46
Turn Signal Switch (if equipped) 34, 36, 46
Horn button (if equipped) 34, 36, 46
Tow switch (if equipped) 36
Parking Brake 5, 37, 49
Front Seat 38, 39
Front Hip Restraint 38
Cup Holder 38
Steering Wheel 36, 38, 41, 43, 76
Rear Seat and Cargo Platform (if equipped) 38, 47
Rear Hand Rail 38
Rear Handle 38
Charger Receptacle 39, 44
Weather Enclosure (if equipped) 39
Rear View Mirror (if equipped) 39
DC to DC Converter 35, 39
Battery Compartment 39

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Table of Contents
OPERATING PROCEDURES
SERIAL NUMBER LOCATIONS 40
BEFORE INITIAL USE 41
PORTABLE CHARGER INSTALLATION 42
HOW TO USE THE CHARGER 44
CHARGER MAINTENANCE 44, 75
HOW TO OPERATE THE VEHICLE 45, 49, 51
Direction Selector Operation 46
Accelerator and Brake Pedal Operation 46
Horn (if equipped) 34, 36, 46
Tow Switch Operation 34, 36, 39, 60
Rear Seat and Cargo Platform Operation 38, 47
Regenerative Braking 48
Pedal-Up Braking 48
High Pedal Disable Feature 49
STARTING AND DRIVING 49
Starting Vehicle on a Hill 49
COASTING 49
LABELS AND PICTOGRAMS 17, 18, 20, 50
ROOF AND WINDSHIELD (if equipped) 50
MAINTENANCE
VEHICLE CLEANING AND CARE 51
ENVIRONMENTAL CONCERNS 51
Battery Storage 6
Battery Disposal 6, 51
LIFTING THE VEHICLE 52, 60
WHEELS AND TIRES 54
Tire Repair 55
Wheel Installation 56
LIGHT BULB REPLACEMENT 57
Headlight (if equipped) 36, 57
Taillight/brake light (if equipped) 57

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Table of Contents
TRANSPORTING VEHICLE 58
Towing 11, 58
SERVICE AND MAINTENANCE 52, 59
ROUTINE MAINTENANCE 60
TIRE INSPECTION 60
BRAKES 37, 45, 61
REAR AXLE 61, 77, 79
Checking the Lubricant Level 61
HARDWARE 58, 62, 70
BATTERY CHARGING AND MAINTENANCE 63, 72
Safety 63
Battery Maintenance 63, 64
At Each Charging Cycle 64
Monthly 64, 76, 77
Electrolyte Level and Water 65
Battery Cleaning 68
Prolonged Storage 6, 71
Battery Charging 63, 72
AC Voltage 73
Fault Diagnosis 73
Hydrometer 64, 73, 74, 75
Using A Hydrometer 75
Battery Charger Maintenance 75
PERIODIC SERVICE SCHEDULE 4, 15, 60, 68,
76, 77, 78
APPENDIX A
Declaration of Conformity 80, 81

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Notes

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Safety
Read all of SAFETY and this section before attempting any procedure.
Pay particular attention to Notices, Cautions, Warnings and Dangers
GENERAL
For any questions about material in this manual, contact an
authorized representative.
Read and understand all labels on the vehicle. Always replace any
damaged or missing labels.
Steep hills allow the vehicle to move at faster speeds than normal
speeds on a flat surface. To prevent the loss of vehicle control and
possible injury, speeds must be controlled to the maximum level
ground speed indicated in the GENERAL SPECIFICATIONS section.
Apply the brake to control the speed.
If you operate the vehicle above the maximum specified speed, you
can damage the drive train components. The damage caused by
speeds more than the maximum specified can cause a loss of vehicle
control, is abusive, and will not be covered under the warranty.
Use caution when you tow the vehicle. Towing the vehicle above the
recommended speed can cause personal injury or damage to the
vehicle and other property.
If the vehicle is used in a commercial environment, signs must be in
position to inform of possible conditions that could be dangerous.
Examples are shown below.

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Safety
NOTICES, CAUTIONS, WARNINGS AND DANGERS
Read the NOTICES, CAUTIONS, WARNINGS and DANGERS. The person
who services a vehicle needs the mechanical skill and experience
to see possible hazardous conditions. Incorrect services or repairs
can cause damage to the vehicle or make the vehicle dangerous to
operate.
A NOTICE indicates and describes information not related to personal injury.
A CAUTION indicates a dangerous condition that can cause injury that is not life threatening.
A WARNING indicates a dangerous condition that can cause death or serious injury.
A DANGER indicates a dangerous condition that will cause death or serious injury
Never modify the vehicle in any way that will alter the weight
distribution of the vehicle, decrease its stability, increase the speed
or extend the stopping distance beyond the factory specification.
Such modifications can result in serious personal injury or death.
Do not change the vehicle in any manner that changes the weight
distribution, decreases stability, increases speed or extends the
necessary distance to stop more than the factory specification.
STAR EV is not responsible for changes that cause the vehicle to
be dangerous.

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Safety
GENERAL OPERATION
Read the following warnings before attempting to operate the vehicle:
Read all of SAFETY and this section before attempting any procedure.
Pay particular attention to Notices, Cautions, Warnings and Dangers
• When you leave the vehicle, turn the key to the OFF position and remove
the key from the vehicle.
• Drive the vehicle only as fast as terrain and conditions allow.
Consider the terrain and traic conditions. Consider environmental
conditions that change the terrain and your ability to control the vehicle.
• Do not drive fast downhill. Sudden stops or change of direction can cause
a loss of control.
• Use the brake to control the speed of the vehicle when you drive
down a slope.
• When possible, stay in approved areas. Do not drive on steep slopes.
• Always keep feet, legs, hands and arms inside vehicle.
• Do not drive on rough terrain.
• Before you drive in the reverse direction, make sure the area behind
the vehicle is clear.
• Make sure the direction selector is in the correct position before you
press the accelerator pedal.
• Decrease speed before and during turns.
• Make sure you completely stop the vehicle before you move the
direction selector.
• See GENERAL SPECIFICATIONS for the vehicle load and seat capacity.

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General Operation
GENERAL OPERATION
Read the following warnings before attempting to operate the vehicle:
Read the following text and warnings before you service the vehicle.
Normal use, wear or abuse can cause some components on the vehicle
to fail. The manufacturer can’t predict when and where the failure
will occur.
A vehicle in need of repair does not function properly and can be
dangerous.
Be careful when you service the vehicle. Be aware of your safety and
the safety of other people in the area.
Some components are heavy, spring loaded, corrosive, explosive, can
cause high amperage or get hot. Battery acid and hydrogen gas can
cause injury. Do not put your hands, face, feet or body in a location
that can expose them to injury if an unexpected situation occurs.
Always use the correct tools shown in the tool list and wear safety
equipment.
Remove all jewelry before you service the vehicle.
Do not allow loose clothing or hair to contact the moving parts.
Do not touch the hot objects.

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General Operation
ALWAYS
• Use the vehicle in a responsible manner and keep the vehicle in safe
condition for operation.
• Read and obey all warnings and operation instruction labels on the vehicle.
• Follow all safety rules in the area where the vehicle is operated.
• When there is a risk of lightning, leave the vehicle and look for a safe
location to wait until the lightning has stopped.
• Drive the vehicle only as fast as terrain and conditions allow.
• Apply the brake to control speed on steep grades.
• Keep enough distance between vehicles.
• Decrease speed in wet areas.
• Be careful when you make sharp turns, or turns you are not familiar with.
• Be careful when you drive on loose terrain.
• Be careful when you operate the vehicle around people
Read all of SAFETY and this section before attempting any procedure.
Pay particular attention to Notices, Cautions, Warnings and Dangers
When you maintain the vehicle, always wear eye
protection. Be careful when you do work around
batteries or you use solvents or compressed air.
MAINTENANCE
• Replace damaged or missing warning, caution or information labels.
• Service the vehicle according to the periodic service schedule in this
manual.
• Make sure that approved and qualified personnel do all repairs.
• Follow the manufacturer’s maintenance procedures.
• Use insulated tools within the battery area to prevent sparks or battery
explosion.
• Use specified replacement parts. DO NOT use replacement parts of less
quality.

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Safety
MAINTENANCE
• Use recommended tools.
• Make sure that tools and procedures not specified by the manufacturer will
not be a safety risk to personnel or operation of the vehicle.
• Use wheel chocks and support vehicle with jack stands. NEVER get below
a vehicle that is supported by a jack. Li the vehicle according to the
manufacturer instructions.
• Make sure you service the vehicle in an area away from open flame or
sparks.
• Know that a vehicle in need of repair does not operate correctly and can be
dangerous to operate.
• Test drive the vehicle aer any repairs or maintenance in a safe area that is
free of both vehicular and pedestrian traic.
• Keep complete records of the maintenance history of the vehicle

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Labels and Pictograms
Read all of SAFETY and this section before attempting any procedure.
Pay particular attention to Notices, Cautions, Warnings and Dangers
LABELS AND PICTOGRAMS

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Labels and Pictograms
Read all of SAFETY and this section before attempting any procedure.
Pay particular attention to Notices, Cautions, Warnings and Dangers
LABELS AND PICTOGRAMS

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Labels and Pictograms
Read all of SAFETY and this section before attempting any procedure.
Pay particular attention to Notices, Cautions, Warnings and Dangers

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Labels and Pictograms
Label is above or below Charger port