Pennine FORE II User manual

Pennine Fore Instructions- Revised March 2014
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Pennine Fore Instructions- Revised March 2014 3
OWNERS MANUAL
FOREWORD 5
HOW TO USE THIS MANUAL 6
KNOWING YOUR PENNINE FORE. 7
ASSEMBLY 8
DRIVING 9
CAUTION TO PENNINE FORE DRIVERS 10
MAINTENANCE AND STORAGE OF YOUR "FORE" 11
IN CASE OF EMERGENCY 13
BATTERY MAINTENANCE AND CHARGING 14
APPENDIX AND TECHNICAL SPECIFICATION 16
RECHARGEABLE BATTERIES GUARANTEE 17

Pennine Fore Instructions- Revised March 2014
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Pennine Fore Instructions- Revised March 2014 5
FOREWORD
Thank you for choosing a Pennine Fore.
To ensure the enjoyable and trouble free operation of your new vehicle, we
urge you to read this manual carefully and follow its recommendations.
We wish to assure you of our continuing interest in your golfing pleasure and
complete satisfaction in your vehicle. Should you require any further
assistance, please remember that your agent is ready to help you with your
needs.
PENNINE RADIO LIMITED
HUDDERSFIELD HD1 5BE

Pennine Fore Instructions- Revised March 2014
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HOW TO USE THIS MANUAL
Keep this manual in a safe place as a permanent and convenient
reference.
The specifications and descriptions in this manual are accurate at the
time of printing but, because of our policy of continuous product
improvement, we reserve the right to make changes in appearance and
specification at any time without notice and without incurring any
obligation.
Should you sell your Pennine Fore, please leave this manual with the
vehicle. The next owner will also require the information.
Throughout the manual you will find WARNINGS, CAUTIONS and
NOTES.
WARNINGS remind you to be especially careful to avoid possible
personal injury.
CAUTIONS are given to prevent you from making an error that could
damage your vehicle.
NOTES are suggestions that will help you to make the best use of
your vehicle.

Pennine Fore Instructions- Revised March 2014 7
KNOWING YOUR PENNINE FORE.
Your Vehicle has been designed to be assembled or dismantled as quickly
and effortlessly as possible. It will arrive in six parts: -
1. Foldable Steering Unit
2. Main Frame Unit
3. Seat
4. Batteries (two)
5. Golf Back Rack
6. Battery Charger (Not shown).
Also included are Owner's Manual, Warranty Card and two keys.
Foldable Steerin
g
Golf Bag
Rack
Sea
t
Main Frame
Unit

Pennine Fore Instructions- Revised March 2014
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+
_
+_
ASSEMBLY
Lift the steering column from its folded position
to the upright position.
Hold the lever “B” horizontal then drop the
thumbscrew “A” into the slot and tighten it.
Next, turn the lever “B” anticlockwise to secure
the steering column in its upright position.
Hinge the battery cover forward, and then fit the
batteries into the frame.
Close the battery cover and place the seat in position.
Assemble your golf bag and the bag rack at the rear of main frame unit.
Black
Leads to
Controller
Red
Electronic parking
Brake Switch
Clockwise = Off
Connect the batteries ensuring
that all connections are secure.
A
B

Pennine Fore Instructions- Revised March 2014 9
DRIVING
1. WARNING Ensure the Electronic brake switch is turned to the ON
(Anti-Clockwise) position and is functional before driving.
2. Sit comfortably on the vehicle with both feet on the footplate.
WARNING Do not attempt to drive unless both feet are on the
footplate.
Leg injuries could be caused should your shoe studs catch in the turf
whilst the vehicle is in motion.
3. Insert the ignition key into the switch. Then turn the key 90 degrees to
the right.
NOTE To immobilise the vehicle turn off the ignition switch and
remove the key.
4. Select the direction of motion by means of the rocker switch that is
mounted adjacent to the ignition switch. Pressing the top of the switch
is forward and the bottom of the switch is Reverse.
5. Accelerate gradually and control your speed by using the Twist Grip
situated on your right handlebar (The maximum. speed is
approximately 7mph).
The motors will act as a brake when the vehicle is driven down a steep
gradient and regenerate electricity in doing so.

Pennine Fore Instructions- Revised March 2014
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CAUTION TO PENNINE FORE
DRIVERS
Your vehicle has been designed for use on courses having rough terrain. It is
of robust construction and has a low centre of gravity. Following these
recommendations should ensure that your driving is trouble free.
1. Always incline your body forward when driving up a steep gradient.
2. Avoid driving at an angle when negotiating a gradient.
3. Endeavour to accelerate and decelerate gradually.
4. Never make sharp turns at speed.
5. Never leave your vehicle unattended without having first removed your
Ignition Key.
6. BEFORE PUSHING YOUR VEHICLE
Switch the Key to the off position and switch the Electronic Parking
Brake Switch off (clockwise), to put the vehicle into a "Free-Wheel"
mode. Never push or tow the vehicle at greater then walking speed
7. The Pennine Fore is fitted with a battery indicator to inform the current
state of the batteries.
When fully charged batteries are first connected to the cart the right hand
light will show and as the power is used then the light will move from
right to left, turn red and eventually flash when the batteries are empty.
8. Below the indicator are two switches the first being a horrn to warn other
people of your presence and a switch marked Slow and Fast.
9. The slow position of the switch restricts the top speed of the cart and
should be used in confined areas or where there are other people.
The Fast position allows the cart to go at full speed on the safety of the
open course
Ignoring these instructions will irreparably damage your gear boxes and
void your guarantee.

Pennine Fore Instructions- Revised March 2014 11
MAINTENANCE AND STORAGE OF
YOUR "FORE"
Your "Fore" is designed to operate with the minimum servicing. However,
the following notes should assist you in maintaining your vehicle and
ensuring a trouble free performance.
BATTERIES
The batteries must be recharged before the vehicle is required to be used.
TYRE PRESSURES
Should be maintained at 25lbs/ins2maximum 20lbs/ins2minimum.
WARNING Do not over inflate.
STORAGE
Should be in the dry.
START THE SEASON
By applying a little light oil or grease to the steering swivel, seat pillar and
bag stand base. Check that all wheel bolts are tight and all electrical
connections are clean.
WATER
WARNING If the machine become very wet ensure that all the electrical
connections and equipment are thoroughly dry before connecting the
batteries. Hosing the machine with water is not recommended.
WD40
Do not use WD40 or any other similar product on any of the carts electronics.
It is liable to damage the circuit boards. Use of this kind of liquid will
INVALIDATE THE GUARANTEE on the cart.

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MAINTENANCE AND STORAGE Cont.
MOTORS
The electric motors use carbon brushes to feed energy to their rotating parts.
These brushes require occasional replacement. If the cart is used normally it
is recommended that the brushes are replaced every 18 months.
1. Disconnect the batteries then remove the electrical
connector from the motor.
2. Slide the brush retaining cover down so it can be
removed
3. Remove the worn brush and replace it.
4. Replace the brush retaining cover and then refit the
electrical connector.
Repeat this for the other brush on the motor and then for both brushes on the
other motor.

Pennine Fore Instructions- Revised March 2014 13
IN CASE OF EMERGENCY
1. Should your vehicle be stuck in a deep rut and the Motors accidentally
put into a "stalled" situation, the controller will protect the motors from
damage due to overloading by shutting down the system. It will, after a
few moments, reset automatically, but in order to get out of the rut you
MUST dismount. Switch the Key to the off position and switch the
Electronic Parking Brake Switch off (clockwise), to put the vehicle
into a "Free-Wheel" mode and push or pull your "Fore" from the rut.
Switch the Electronic Parking Brake Switch on (anti-clockwise) and
switch the Key on again then return to normal driving.
2. If for any reason you want to push your vehicle from the golf course
the following procedure should be adhered to.
a) Switch off the ignition.
b) Switch the Key to the off position and switch the Electronic
Parking Brake Switch off (clockwise), to put the vehicle into a
"Free-Wheel" mode and proceed with caution from the course.
3. Should your vehicle suffer a sudden power loss.
a) Switch off the ignition, remove seat, and open the cover to
reveal the batteries and motors. Check that all the connections to
the batteries and motors are secure and free from dirt or
moisture.
b) Replace the cover and the seat. Switch on the ignition and check
for power loss.
c) If the problem persists, switch the Key to the off position and
switch the Electronic Parking Brake Switch off (clockwise), to
put the vehicle into a "Free-Wheel" mode, then proceed with
caution to the clubhouse and contact your agent.
Note: Never push or tow the vehicle at greater then walking speed as this will
permanently damage the motors and void any guarantee.

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BATTERY MAINTENANCE AND
CHARGING
Your Batteries are the modern dry type requiring neither acid nor distilled
water. They should always be stored upright in a dry environment, as a damp
atmosphere will encourage the batteries to discharge.
Never leave the batteries in a discharged state. Always recharge them
whenever your vehicle has been used to do eighteen holes.
The charger should remain connected and switched on at any time that the
vehicle is not in use between games (NOTE: see “Battery storage” for over-
wintering or extended periods of non-use). It will automatically cut out when
the Batteries are fully charged then cut in again when there is a small voltage
drop, this will keep them fully charged while using very little electricity.
Caution should be taken to ensure that the charger ventilation grills are not
obstructed in any way. If they are it will create overheating and subsequent
charger failure. Do no use in a wet environment.
Remove the ignition key and insert the charger
output plug into the socket located at the rear of
the vehicle.
CONNECTING THE CHARGER TO BATTERIES REMOVED FROM
THE "FORE"
The battery charger is designed to charge both batteries simultaneously while
connected in the same way as when they are mounted on your vehicle. They
should never be charged singly or connected any other way.
WARNING. In order to prevent shorting always clip the battery cross lead to
its fixed end when removing the batteries from your vehicle. Never place
metal objects on top of the batteries as this could cause a severe shock or fire
hazard.
Plug the OVCU (Off Vehicle Charging Unit) into the charger output socket.
Connect batteries together using the battery cross lead.
Clip the red positive (+) OVCU lead to the positive (+) battery terminal.
Clip the black negative (-) OVCU lead to the negative (-) battery terminal.
CONNECTING THE CHARGER TO BATTERIES REMAINING ON
THE "FORE"

Pennine Fore Instructions- Revised March 2014 15
CHARGING THE BATTERIES
Very Important New batteries should be given a minimum of an overnight
charge before first use and always recharge the batteries after use.
A separate instruction sheet will have been provided with your battery
charger. Please refer to this for the detailed charging instructions.
CAUTION. The Charger should never be connected to your vehicle with the
mains supply switched off as this will cause the batteries to slowly discharge
through the charger circuit.
Note: If you charge the batteries off the cart ensure that the red lead is
connected to the + terminal and the black is connected to the – terminal.
GENERAL NOTES ON BATTERY CHARGING.
After playing 18 holes the time required to charge the batteries would be
approximately twelve hours.
Avoid regular shallow discharge of the batteries, for example recharging after
only 9 holes or very short journeys, as the batteries are of the deep discharge
type. It is also very important to avoid partially charging your batteries.
BATTERY STORAGE
For winter storage, recharge the batteries after their last use. Remove them
from the cart and store them in a warm dry place. In order that the maximum
life be retained in your batteries it is advisable to charge them for 24 hours
once a month during periods of non-use. Remember to recharge the batteries
fully before their next use.

Pennine Fore Instructions- Revised March 2014
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APPENDIX AND TECHNICAL
SPECIFICATION
TECHNICAL SPECIFICATION
FORE II FORE III
Width 720mm (28½”) 720mm (28½”)
Length 1350mm (53”) 1350mm (53”)
Turning Circle 4570mm (15’) 4570mm (15’)
Weight (ex Batteries) 51.5 Kg 51.5 Kg
Battery Weight 45 Kg 45 Kg
Battery Type 2 x 12V 80 Amp/Hr
Dryfit (24V system) 2 x 12V 80 Amp/Hr Dryfit (24V system)
Maximum Speed 9.64 Km/H
(6 Mph) 9.64 Km/H (6 Mph)
Speed Controller Fully Proportional Solid
State
Fully Proportional Solid
State
(High Power Version)
Motors 2 x 24V EMD 400W 2 x 24V EMD 400W (With Higher Spec'
Gearbox)
Tyres 4 x Pneumatic
330mm 5.00-4 4ply 4 x Pneumatic 330mm 5.00-4 4ply

Pennine Fore Instructions- Revised March 2014 17
RECHARGEABLE BATTERIES
GUARANTEE
When PENNINE RADIO Ltd supply rechargeable batteries they are
normally covered by the battery manufacturers own guarantees.
When rechargeable batteries are not covered by the battery manufacturers
guarantee PENNINE RADIO Ltd will guarantee the battery for a period of
12 months from the date of manufacture on a proportional basis.
The words "Proportional Basis" mean that the price of replacement from
PENNINE RADIO Ltd will be reduced in proportion to the remaining
period of the guarantee after the battery ceased operating normally. The
reduction will reduce to zero after 12 months.