STEINEL PROFESSIONAL HG 2520 E Owner's manual

HG 2520 E
Information
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IMPORTANT SAFETY INSTRUCTIONS
READ THESE INSTRUCTIONS
UL WARNING: Read this instruction book before using. To reduce risk of fire or electric shock, do
not expose to rain or moisture. Store indoors. Double insulated. When servicing, use only identical replace-
ment parts. When using electric tools, basic safety precautions should always be followed to reduce risk
of fire, electric shock and personal injury. This hot air gun operates at 1300°F with no visual indication
of temperature (no flame). Never leave device unattended. Otherwise risk of fire. The heat stream at the
outlet nozzle will burn flesh. Do not turn on hot air tool with hand in front of nozzle. DO NOT USE NEAR
COMBUSTIBLE LIQUIDS. DO NOT USE FOR: lHeating gas engines lHeating car batteries lThawing
refrigerator equipment.
WARNING!
This tool is capable of producing temperatures up to 1300° F of flameless heat at the nozzle. ALWAYS:
l Direct the heat away from yourself and others.
l Prevent ignition of combustible materials on or near the workpiece.
l Prevent blockage of intake and nozzle openings.
l Keep a fully charged fire extinguisher on hand.
l Allow the nozzle and accessory tips to cool to room temperature before storage.
WARNING: Some dust created by power sanding, sawing, grinding, drilling and other construction
activities contains chemicals known (to the State of California) to cause cancer, birth defects, or other repro-
ductive harm. Some examples of these chemicals are:
lLead from lead-based paints,
lCrystalline silica from bricks and cement and other masonry products, and
lArsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work.
To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety
equipment, such as those dust masks that are specially designed to filter out microscopic particles.
Cautions
1. WARNING: Hidden areas such as behind walls, ceilings, floors, soffit boards and other panels may
contain flammable materials that could be ignited by the hot air tool when working in these locations.
The ignition of these materials may not be readily apparent and could result in property damage and
injury to persons. Do not use if in doubt about this hazard. When working in these locations, keep the
hot air tool moving in a back-and-forth motion. Lingering or pausing in one spot could ignite the panel
or the material behind it.
2. This hot air tool can produce up to 1300°F of flameless heat at the nozzle. Do not direct airstream at
clothing, hair or other body parts. Do not use as a hair dryer.
3. Do not use near flammable liquids or in an explosive environment (fumes, gases or dust). Remove
materials or debris, that may become ignited from work area.
4. Always hold tool by plastic enclosure. The metal nozzle requires approximately 20 minutes to cool to
where it can be touched. Do not touch nozzle or accessory tips until cool.
5. Do not store tool until nozzle has cooled to room temperature. Place tool in a clear area away from
combustible materials while cooling.
6. Do not cut off airflow by placing nozzle too close to work piece. Keep intake vents clean and clear of
obstructions.
7. Place tool on a level surface when tool is not hand held. Place cord in a position that won’t cause tipping.
8. Do not leave tool unattended while running or cooling down. Otherwise risk of fire.
9. Keep a fully charged fire extinguisher nearby.
10. Do not direct airflow directly on glass.
11. Shield materials around the heated area to prevent damage or fire.
12. Use only with 120 V AC voltage.
13. Do not use in wet conditions.
14. Not to be used by children. This is not a toy and should be respected.
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Persons removing materials should follow these guidelines.
1. Move the work piece outdoors. If this is not possible, keep the work area well ventilated. Open the
windows and put an exhaust fan in one of them. Be sure the fan is moving the air from inside to outside.
2. Remove or cover any carpets, rugs, furniture, clothing, cooking utensils and air ducts.
3. Place drop cloths in the work area to catch any residue. Wear protective clothing such as extra work
shirts, overalls and hats.
4. Work in one room at a time. Furnishings should be removed or placed in the center of the room and
covered. Work areas should be sealed off from the rest of the dwelling by sealing doorways with drop
cloths.
5. Children, pregnant or potentially pregnant women and nursing mothers should not be present in the work
area until the work is done and all clean up is complete.
6. Wear a dust respirator mask or a dual filter (dust and fume) respirator mask which has been approved
by the Occupational Safety and Health Administration (OSHA), the National Institute of Safety and Health
(NIOSH), or the United States Bureau of Mines. These masks and replaceable filters are readily available
at major hardware stores. Be sure the mask fits. Beards and facial hair may keep masks from sealing
properly. Change filters often.
DISPOSABLE PAPER MASKS ARE NOT ADEQUATE.
7. Use caution when operating the hot air tool. Keep the hot air tool moving as excessive heat will generate
fumes which can be inhaled by the operator.
8. Keep food and drink out of the work area. Wash hands, arms and face and rinse mouth before eating or
drinking. Do not smoke or chew gum or tobacco in the work area.
9. Clean up all removed residue and dust by wet mopping the floors. Use a wet cloth to clean all walls,
sills and any other surface where residue or dust is clinging. DO NOT SWEEP, DRY DUST OR VACUUM.
Use a high phosphate detergent or trisodium phosphate (TSP) to wash and mop areas.
10. At the end of each work session put the residue and debris in a double plastic bag, close it with tape or
twist ties, and dispose of properly.
11. Remove protective clothing and work shoes in the work area to avoid carrying dust into the rest of the
dwelling. Wash work clothes separately. Wipe shoes off with a wet rag that is then washed with the work
clothes. Wash hair and body thoroughly with soap and water.
SAVE THESE INSTRUCTIONS
15. Do not use in bath or over water.
16. Safety glasses should be worn when using this tool.
17. It is recommended that leather gloves be worn when using a hot air tool.
18. Always unplug after use.
19. WARNING: Extreme care should be taken when stripping paint. The peelings, residue and vapors of paint
may contain lead, which is poisonous. Any pre-1977 paint may contain lead and paint applied to homes
prior to 1950 is likely to contain lead. Once deposited on surfaces, hand to mouth contact can result in
the ingestion of lead. Exposure to even low levels of lead can cause irreversible brain and nervous system
damage; young and unborn children are particularly vulnerable. Before beginning any paint removal process
you should determine whether the paint you are removing contains lead. This can be done by your local
health department or by a professional who uses a paint analyzer to check the lead contact of the paint to
be removed. LEAD-BASED PAINT SHOULD ONLY BE REMOVED BY A PROFESSIONAL AND SHOULD
NOT BE REMOVED USING A HOT AIR TOOL.
20. Do not allow dust, debris or other contamination to enter the heat blower air intake.
They may ignite or cause damage to the tool.
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Thank you for choosing a STEINEL hot air tool. This tool can be used for completing a wide range of jobs
safely and reliably, such as soldering, welding PVC, shaping, drying, shrink-fitting, stripping paint, etc. All
STEINEL tools are manufactured to the highest standards and undergo a strict process of quality control.
Used in the proper manner, this hot air tool will give you lasting satisfaction.
Thank you
Double Insulated Tools
Tools marked with the words "Double Insulated"are equipped with a two prong plug. These tools have a
special insulation system that complies with applicable UL standards . They do not require grounding.
"Double Insulated"tools, like this one, have two prong cords and can use either a two or three prong
extension cord.
This appliance has a polarized plug (one blade is wider than the other). To reduce the risk of electric shock,
this plug is intended to fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse
the plug. If it still does not fit, contact a qualified electrician. Do not modify the plug in any way.
Extension Cords
As the distance from the supply outlet increases, heavier gauge
extension cords are required. The use of extension cords of
inadequate size wire causes a serious drop in voltage and loss
of power. Protect the cord from damage. Keep cords away from
excessive heat, sharp edges and damp or wet areas. Repair or
replace damaged extension cords before using.
Ext. Cord
Length
Wire Size
40 Ft. 16
85 Ft. 14
100 Ft. 12
170 Ft. 10
270 Ft. 8
400 Ft. 6
650 Ft. 4
Conversion °C to °F Conversion °F to °C
°C = °F °F = °C
100 212 100 38
200 392 200 93
300 572 300 149
400 752 400 204
500 932 500 260
600 1112 600 316
700 1292 700 371
800 427
900 482
1000 538
1100 593
1200 649
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First time use, a small quantity of smoke may occur when the tool is used for the first time. This
smoke is caused by binding agents released from the heater’s insulating film during the first time of
use. To let the smoke escape quickly, the tool should be set down on its standing surface. The area
you are working in should be well ventilated when using the tool for the first time. Any smoke coming
out of the tool is not harmful!
Residual heat indicator
The residual heat indicator serves as a visual warning to prevent injury from direct contact with the hot
nozzle outlet by flashing until the temperature at the nozzle outlet has fallen below 140degrees F at room
temperature. It begins working after the tool has been in use for 90seconds and also works when the
tool is unplugged. No indication will be shown if the tool has been in operation for less than 90seconds.
Responsibility always rests with the user and care must be taken at all times when handling hot air tools.
These hot air tools are protected from overheating:
The thermal cut-out completely shuts down the tool if it is overloaded.
For Your Safety
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HG 2520 E
Tool features HG 2520 E
Stainless steel outlet nozzle
Removable guard sleeve
Removable cap for mounting HGScanPRO
temperature scanner
Hanger
Residual heat indicator
LCD display
Soft coating for non-slip standing
Button for airflow rate mode
Program selector button and memory button
Joystick (for setting temperature and airflow rate)
Air inlet
ON/OFF switch
Replaceable mains power cord
Heavy-duty rubber-insulated power cord
Soft grip handle for comfortable operation
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Tool description - Operation
Please note: The distance from the object you are working on depends on material and intended method
of working. Always try out the airflow and temperature on a test piece first. Using the attachable accessory
nozzles (see accessories page 11-12) the flow of hot air can be controlled with maximum precision.
Take care when changing hot nozzles! When using the hot air tool in the self-resting position, make sure it
is standing on a stable, non-slip and clean surface.
Switch-on procedures generate short-term voltage drops. In unfavourable grid conditions, adverse effects
can occur on other devices. With grid impedances of less than 0.35 ohms, no disturbances are expected.
1. Operation
The tool is switched on and off at the ON/OFF switch 12 on the back of the grip handle. The joystick 10 is
used for controlling temperature and airflow or fan speed.
2. Setting the temperature
Temperature can be infinitely varied over a range of 120-1300°F at the joystick on the control panel with
LCD display. The actual temperature is measured at the hot air outlet nozzle and indicated on the display.
The joystick 10 is used as an input button with plus/minus function.
Briefly pressing the "+/–" joystick increases or reduces the temperature setting in 10°F increments. Keeping
the joystick pressed speeds up the temperature setting process. Once the temperature has been set, the tool
takes a few seconds to reach temperature (depending on speed/airflow). The temperature setting selected
is shown on the display for 3seconds. The display then shows the current actual temperature. The "°C/°F"
symbol continues to flash until the selected temperature is reached.
If you want to alter the setting, simply press the joystick again to increase or reduce the temperature. After
switching off, the hot air tool stays in the last setting.
3. Setting airflow rate
To change the airflow rate, first press the button for airflow mode 8; the fan symbol flashes. Now use the
joystick to set the airflow rate. The airflow rate setting mode automatically closes if the airflow rate setting is
not changed within 5seconds. Pressing the the airflow button again after setting the airflow rate immediately
closes the airflow rate setting mode. The airflow rate can be varied from a minimum of 2cfm to a maximum
of 13cfm.
4. Programming mode [P]
Four programs are factory-set for the most common types of work. Press button "P" for programming mode.
Number 1 is displayed for program 1. Continuing to press the program selection button will take you to pro-
grammes 2-4. Pressing the button again will return the tool to normal operation.
Preset programs
Programme Temperature °F (°C) Air cfm
1480 °F (250°C) 7 cfm
2660 °F (350 °C) 9 cfm
3840 °F (450 °C) 11 cfm
41020 °F (550 °C) 11 cfm
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5. Memory function [S]
The values selected for the four program's can be changed and memorised at any time. To do this, first
press the program selection button "P" 9until the display shows the program you wish to change. Set the
temperature and airflow rate you require. The memory symbol on the LCD flashes to indicate that the user
programme selected has been changed. To record this setting in the user program selected, press and hold
down the programme selector button. The memory symbol continues to flash for approx. 2 seconds. The
settings entered have been saved once the memory symbol stays on all the time. To return to normal opera-
tion, press the program selection button until the program symbol disappears from the display.
Temperature measurement on the workpiece
Use the STEINEL HG Scan PRO temperature scanner (Prod. No.: 110033594) for detecting the temperature
at the workpiece.
Heating element
The HG 2520 E hot air tool can be switched off directly after use. There is no need to let the tool cool down
after the work process. This does not affect the heating element's life.
Repair
Changing the power cord 14
Important! Disconnect tool from power supply. Let have electrical repairs only be executed by fully
trained licensed electricians.
If the power cord is damaged, it can easily be changed without opening the casing.
1. Undo screw and pull off cover cap .
2. Release cable grip .
3. Undo mains terminals .
4. Pull out cable .
5. Insert new cable and secure in reverse order (1. Firmly screw down mains terminals etc.).
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Changing the heating element
The plug-in heating element in the HG 2520 E can be changed in a matter of seconds.
Important! Disconnect tool from power supply.
1. Undo guard sleeve screws and remove guard sleeve (Fig. 1).
2. Undo 4 screws at the end of the hot air outlet nozzle and detach heating element.
3. Replace the heating element with a new one and firmly screw heating element into place (Fig. 3).
4. Firmly screw guard sleeve back on (Fig. 4).
1. 3.2. 4.
Other functions
LOC function
To avoid altering the chosen settings unintentionally, the HG 2520 E comes with a Lockable Override Control
Function (LOC). To find out how to set the LOC function, please contact our Service Department on
[phone].
Voltage 120 V, 60 Hz
Output 1750 W max.
Temperature 120-1300 °F, 50 - 700°C continuously variable
Airflow rate 2-13 cfm, continuously variable
Air pressure 3000 Pa
Delivery nozzle Ø 30 mm, using Professional nozzles
Motor life approx. 10,000 hrs.
Heater life approx. 800 hrs.
Residual heat indicator Yes
Power cord Industrial grade rubber, double insulated
Thermal cut-out Yes
Emission sound pressure level ≤ 70dB (A)
Total vibration value ≤ 2.5 m/s2/ K = 0.08 m/s2
Weight without power cord 0.84 kg
Subject to technical modifications
Technical Specifications HG 2520 E
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Applications
Here are some of the applications you can use STEINEL hot air tools for. This selection is by no means
exhaustive – no doubt you can immediately think of other examples.
- Applying films in advertising and vehicle wrapping.
- Welding tarpaulins and films.
- Welding PVC floor coverings and linoleum.
- Working rigid thermoplastic materials in plastics and tank construction.
- Shaping thermoplastics.
- Drying wet surfaces.
- Activating and removing glues and hot-melt adhesives.
- Drying and heating processes of all kinds.
- Smoothing leather.
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Plastic types:
Material Application types Distinguishing characteristics
Rigid PVC Piping, fittings, boards, building profiles,
technical molded components, etc.
Welding temperature
550 - 650 °F (290 - 345 °C)
Incineration test: carbonizes in the flame and
extinguishes on its own
Smoke odor: pungent, of hydrochloric acid
Drop test: crashing
Plasticized PVC Floor coverings, wallpaper, hoses, sheets,
tools, etc.
Welding temperature
550 - 650 °F (290 - 345 °C)
Incineration test: smoking, yellowish-green
flame
Smoke odor: pungent, of hydrochloric acid
Drop test: silent
Plasticized PE
(LDPE)
Polyethylene
Domestic and electronic items, toys,
bottles, etc.
Welding temperature
450 - 550 °F (230 - 290 °C)
Incineration test: light, yellow flame,
drops continue to burn
Smoke odor: resembles an extinguished
candle
Drop test: dull
Hard PE
(HDPE)
Polyethylene
Baths, baskets, canisters, insulating materials,
piping, cellar shafts, transport containers,
waste bins, etc.
Welding temperature
550 - 650 °F (290 - 345 °C)
Incineration test: light, yellow flame,
drops continue to burn
Smoke odor: resembles an extinguished
candle
Drop test: crashing
PP
Polypropylene HT drainpipes, plastic chairs, packaging, car components, equipment housing, technical
moldings, battery boxes, etc.
Welding temperature
450 - 550 °F (230 - 290 °C)
Incineration test: light flame with a blue core,
drops continue to burn
Smoke odor: pungent odor of paraffin
Drop test: crashing
ABS Car components, equipment housing,
suitcases
Welding temperature
625 - 725 °F (330 - 385 °C)
Incineration test: black, fluffy smoke
Smoke odor: sweetish
Drop test: crashing
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Accessories
Your retailer has a wide range of accessories for you to choose from.
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12.
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29.
26.
27. 28.
Accessories
1Round nozzle, 5 mm Prod. No. 110048652
2Round nozzle, 10 mm Prod. No. 110048653
3Round nozzle, extended,
5 mm
Prod. No. 110038668
4Flat angled nozzle, 20 x 2 mm
Flat angled nozzle,
20 x 2 mm, straight
Prod. No. 110049713
Prod. No. 107082800
5Flat angled nozzle, 40 x 2 mm Prod. No. 110049712
6Flat angled nozzle, 30 x 2 mm Prod. No. 110039176
7Flat angled nozzle,
40 x 2 mm, perforated Prod. No. 110038670
8Flat nozzle for bitumen,
60 x 2 mm Prod. No. 110038674
9Pressure roller rubber, 50 mm Prod. No. 110038455
10 Pressure roller silicone, 35 mm Prod. No. 110031646
11 Tarpaulin shears Prod. No. 110038728
12 Fillet weld feeder Prod. No. 110039165
13 Weld slide Prod. No. 110038477
14 Welding nozzle Prod. No. 110048747
15 Fast welding nozzle, 3 mm Prod. No. 110038331
16 Fast welding nozzle, 4 mm Prod. No. 110038332
17 Fast welding nozzle, 5 mm Prod. No. 110038333
18 Fast welding nozzle, 3 mm,
with narrow air slot Prod. No. 110038676
19 Fast welding nozzle, 4 mm,
with narrow air slot Prod. No. 110039076
20 Fast welding nozzle, 5 mm,
with narrow air slot Prod. No. 110039166
21 Jointing plane Prod. No. 110038478
22 Quarter-moon knife Prod. No. 110038479
23 Soldering reflector nozzle Prod. No. 110039169
24 Reflector nozzle, 20 mm Prod. No. 110039167
25 Reflector nozzle, 35 mm Prod. No. 110039168
26 Sieve reflector nozzle,
35 x 20 mm Prod. No. 110038726
27 Sieve reflector nozzle,
50 x 35 mm Prod. No. 110038725
28 Shell reflector nozzle Prod. No. 110039170
29 HG Scan PRO Prod. No. 110033594
30 Plastic welding rod rigid PVC Prod. No. 110048754
31 Plastic welding rod HDPE Prod. No. 110048753
32 Plastic welding rod PP Prod. No. 110048757
33 Plastic welding rod ABS Prod. No. 110048756
34 Thermo flex welding rod Prod. No. 110049675
31.30. 32. 34.33.
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Spare Parts List HG 2520 E
Prod. No.
Pos.
110051395
110050703
110040701
110025024
110050712
110050715
110050716
110050702
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HG 2520 E, Type 3516
Spare Part Housing Set HG 2520 E US
Spare Part Protection Tube HG 2520 US
Spare Part Cover Cap HG 2520 US
Spare Part Power Cord HG 2520 US
Spare Part Electronic Unit HG 2520 US
Spare Part Switch HG 2520 US
Spare Part Motor Unit HG 2520 US
Spare Part Heating Element HG 2520 US
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Wiring Diagram HG 2520 E
2:1
black white
black
blue
brown
1:X
green
red yellow
red
yellow
red blue
display cable A (2:1)
red blue
A
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Limited Warranty
STEINEL warranties its hot air tools, if properly operated and maintained, and used
under normal conditions, for a period of one (1) year from the date of purchase.
Warranty does not apply to wearable items such as heating elements which require
periodic replacement. Specifically EXCLUDED from warranty are tools that have been
subject to abuse, tools that have been opened or repaired by anyone other than
STEINEL, tools that have been modified in any way or mounted onto machinery/equip-
ment, and tools that have been put into continuous operation. These are hand held
power tools and are intended for use as such. Any other use voids STEINEL’s warranty.
Warranty and Repair Procedures
In the event of product failure, please call STEINEL customer service directly at
[phone]. We will attempt to troubleshoot the difficulty via phone.
If warranty work or other repair appears necessary, we will issue an RGA# and we will
supply you with a shipping address (postage paid by the customer), with the RGA#
clearly marked, and accompanied by a brief description of the difficulty as well as your
original dated sales receipt phone number and return address.
When received, STEINEL will diagnose the problem and determine if it is covered under
warranty. If we determine that it is covered by warranty, we will repair or replace the
defective tool, at our option, and return it to the customer (postage paid by STEINEL).
If we determine that the tool is not defective and/or that it is not covered by warranty,
we will contact the customer to discuss options prior to performing any repair work not
covered under warranty.
All non-warranty repair work is billed at standard rates and will be quoted prior to repair.
Consequential Damages
The company shall not be liable for any incidental or consequential damages arising
from the use of the Product by the Purchaser, the breach of any warranties, the fail-
ure to deliver, delay in delivery, delivery in non-conforming condition, or for any other
breach of contract or duty between the Company and the Purchaser.
Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you.
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Steinel America Inc.
Disclaimers of warranties
The warranties contained herein are expressly in lieu of any other expressed or implied
warranties, or any other obligation on the part of the Company. Any implied warranty
of merchantability or fitness for a particular purpose shall expire one (1) year after
the date the product is purchased by the original end-user Purchaser. Any models,
drawings, plans, specifications, affirmations of fact, promises, or other communications
by the Company with reference to the performance of the product are solely for the
convenience of the Purchaser and shall not in any way modify the expressed warran-
ties and disclaimers set forth herein. The Purchaser acknowledges it is purchasing the
Product solely on the basis of the commitments of the Company as expressly set forth
herein. No agents or other parties are authorized to make any warranties on behalf of
the Company or to assume for the Company any other liability in connection with the
Product. Some states do not allow limitations on how long an implied warranty lasts,
so the above limitation may not apply to you.
Limitation of actions
Any action resulting from the breach of any warranty contained herein by the Company
must be commenced within one (1) year after the cause of action accrues. In no event
shall the Company’s total liability for any or all breaches of any warranty exceed the
actual purchase price of the Product.
Other rights
This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
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