Stiga ZT 5132 T Instruction manual
ZT 5132 T
2017 - 2019
WORKSHOP MANUAL
TABLE OF CONTENTS
WORKSHOP MANUAL
ZT 5132 T
INTRODUCTORY NOTES
ZT 5132 T
Chapter
1 - INTRODUCTION
2017
1.1 CONSULTATION GUIDE
1.1.1 Limitation of Responsibility
1.1.2 Structure of the Manual
Summary
1.1 CONSULTATION GUIDE .....................................................................3
1.2 WORK SAFETY INSTRUCTIONS .......................................................5
1.3 SERVICE CENTRE PROCEDURES ...................................................6
1 - INTRODUCTION
ZT 5132 T
Chapter
1 - INTRODUCTION
2017
1.1.3 Symbols and Definitions used
a) Symbols
b) Safety terminology and notes
NOTE General reference for the correct maintenance execution and methods.
IMPORTANTSpecific procedures or information necessary to avoid damage to the machine or
equipment.
WARNING! Non-observance will result in the risk of injury to oneself or others.
DANGER! Non-observance will result in the risk of serious injury or death to oneself or
others.
c) Spatial References
d) Abbreviations and glossary
ZT 5132 T
Chapter
1 - INTRODUCTION
2017
1.2 WORK SAFETY INSTRUCTIONS
1.2.1 Qualification of operators
1.2.2 Preparing to work
1.2.3 Precautions during servicing
ZT 5132 T
Chapter
1 - INTRODUCTION
2017
1.2.4 Safety measures to be adopted
1.3 SERVICE CENTRE PROCEDURES
1.3.1 Machine registration
1.3.2 Interventions under Warranty
1.3.3 Exceptions to the use of the Warranty
ZT 5132 T
Chapter
1 - INTRODUCTION
2017
1.3.4 Service repairs outside warranty
1.3.5 Fault notification
1.3.6 Spare parts requests
1.3.7 Non-original spare parts
ZT 5132 T
Chapter
2 - SERVICING RECOMMENDATIONS
2017
2.1 IDENTIFICATION OF THE MACHINE AND COMPONENTS
2.1.1 Machine identification
2.1.2 Engine identification
Summary
2.1 IDENTIFICATION OF THE MACHINE AND COMPONENTS .............8
2.2 EQUIPMENT REQUIRED ....................................................................9
2.3 TRANSPORTATION AND HANDLING ...............................................10
2.4 MAINTENANCE ..................................................................................11
2 - SERVICING RECOMMENDATIONS
1
ZT 5132 T
Chapter
2 - SERVICING RECOMMENDATIONS
2017
2.1.3 Transmission Unit identification
2.2 EQUIPMENT REQUIRED
2.2.1 Basic equipment
2.2.2 Special equipment
2.2.3 Screwing and torque tightening tools
1
2
ZT 5132 T
Chapter
2 - SERVICING RECOMMENDATIONS
2017
2.3 TRANSPORTATION AND HANDLING
2.3.1 Machine transportation
2.3.2 Front lifting
2.3.3 Rear lifting
Hexagonal head screws and nuts
UNC Thread Ø 1/4-20 5/16-18 3/8-16 7/16-14 1/2-13
Hexagonal Allen grub screws
UNC Thread Ø 1/4-20 5/16-18 3/8-16 7/16-14 1/2-13
1
3
2
4
1
2
3
4
ZT 5132 T
Chapter
2 - SERVICING RECOMMENDATIONS
2017
2.4 MAINTENANCE
2.4.1 Criteria for maintenance
2.4.2 Routine maintenance schedules
INTERVAL OPERATION ACTION
DANGER! Failure of the safety lock system
and incorrect operation of the machine can result in
death or serious injury.
ZT 5132 T
Chapter
2 - SERVICING RECOMMENDATIONS
2017
2.4.3 Control of safety devices
a) Electric safety devices
b) Safety labels and symbols
ZT 5132 T
Chapter
3- TECHNICAL DATA
2017
3.1 TECHNICAL SPECIFICATIONS
Summary
3.1 TECHNICAL SPECIFICATIONS .........................................................13
3.2 OVERALL DIMENSIONS ....................................................................14
3 - TECHNICAL DATA
Machine Model Stiga ZT 5132 T
General Information
Engine and Fuel tank
Electrical system
Transmission
Wheels and Tyres
Cutting means
ZT 5132 T
Chapter
3- TECHNICAL DATA
2017
3.2 OVERALL DIMENSIONS
ZT 5132 T
Chapter
4 - ENGINE AND FUEL TANK
2017
4.1 ENGINE
4.1.1 Engine tuning and maintenance
4.1.2 Removal of the engine
Summary
4.1 ENGINE ...............................................................................................15
4.2 TANK ...................................................................................................17
4 - ENGINE AND FUEL TANK
2
1
3
ZT 5132 T
Chapter
4 - ENGINE AND FUEL TANK
2017
NOTE If the engine must be replaced with a new
one, retain the accessories and fasteners that
may not be included in the new engine supplied.
4
6
5
7
7
7
11
10
9
8
ZT 5132 T
Chapter
4 - ENGINE AND FUEL TANK
2017
4.2 TANK
4.2.1 Preliminary procedures
12
6
5
6
7
5
1
4
2
3
ZT 5132 T
Chapter
4 - ENGINE AND FUEL TANK
2017
4.2.2 Removal of the fuel tank.
8
10
9
1
3
2
4
ZT 5132 T
Chapter
5 -
STEERING SYSTEM - TRANSMISSION - WHEELS
2017
5.1 STEERING SYSTEM (DIRECTION OF TRAVEL)
5.1.1 General information
• Ergonomic adjustment
• Adjusting the direction of travel
5.1.2 Ergonomic adjustment of the levers
a) Adjustment of the height and the longitu-
dinal position
WARNING! The lever must always be fixed
by two screws.
Summary
5.1 STEERING SYSTEM (DIRECTION OF TRAVEL) ...............................19
5.2 TRANSMISSION .................................................................................21
5.3 WHEELS AND TYRES ........................................................................29
5 - STEERING SYSTEM - TRANSMISSION - WHEELS
1
1
2
3
ZT 5132 T
Chapter
5 -
STEERING SYSTEM - TRANSMISSION - WHEELS
2017
NOTE Tighten the upper screw first.
NOTEWhen the adjustment has been com-
pleted, the two handgrips must be aligned with
each other.
b) Adjusting the distance between the levers
5.1.3 Adjusting the direction of travel
2
1
1
1
1
2
Table of contents
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