STILLA Hutt User manual

STILLA
ASSEMBLY INSTRUCTIONS
‘Hutt’
S2001
Every part needed to construct your cubby is included inside the pack; cedar
panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully
unpack all the parts & check against the parts checklist before contacting
customer service about anything you believe may be missing. Thank-you!

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Caution
Please be careful when handling all components, some parts have sharp metal edges.
Always wear work gloves, eye protection and long sleeves when assembling or maintaining
your Hutt.
Tools required for assembly
•Level
•Drill
•Hammer
•Ladder
•Batten drive
•Phillips head drive
•Hex Head Drive (5/16’)
•Safety glasses
•Gloves
•Tape Measure
Before assembly
•Remove all parts from packages and place in a safe place close to assembly area.
•Review all instructions; continue to refer to instructions throughout assembly –step
by step.
Preparing your site
•Choose your site carefully, site surface must be level.
HUTT PARTS CHECKLIST
Part Code
Checked
Part Description
Qty
BP
1500mm Back Panel
1
FP
1500mm Front Panel
1
WP
1500mm Window Panel
1
SP
1500mm Side Panel
1
FG
5ft Front Gable
1
BG
5ft Back Gable
1
TB/BB
Top Batten/Bottom Batten 1680mm
4
RS
Roof Sheeting 980mm 4&2 Single Pans
4 & 2pans
RC
1680mm Ridge Cap
1
R
Roof Rafters 780mm
4
F
5 foot Fascia Pack
1
HK
Hardware Kit
1
EP
Floor End Plates –1570x42x35mm
2
SJ
Single Joist 1430x42x35mm
2
DJ
Double Joist 1430x42x35mm
2
FB
Floor Boards 1@1497x800/ 1@1497x628mm
2
IM
Instruction Manual
1

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BP
STEP 1.0
FLOOR KIT
1.0 - ASSEMBLY PARTS –FLOOR KIT
PART CODE
QTY
DESCRIPTION
EP
2
Endplate –1570mm
SJ
2
Single joist –1430mm
DJ
2
Double joist –1430mm
75N
24
75mm Nail
1.0 - ASSEMBLY –FLOOR KIT
Fasten through EP into DJ using 4x75N per join. Fasten through EP into SJ using 2x75N per
join. Place floor frame in desired position and ensure level & square.
FRONT OF HUTT
Nail 4 x 75N
Nail 2 x 75N
Nail 2 x 75N
Nail 4 x 75N
Nail
4 x 75N
Nail
2 x 75N
Nail
2 x 75N
Nail
4 x 75N
EP
DJ
DJ
SJ
SJ
EP

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STEP 1.1
FLOOR KIT
1.1 - ASSEMBLY PARTS –FLOOR KIT
PART CODE
QTY
DESCRIPTION
FB
2
Floor board
50PS
24
50mm Phillips head screw
1.1 - ASSEMBLY –FLOOR KIT
Place floor boards on floor and fasten to floor frame using 12x50PS per sheet in positions
shown.
EP
EP
36mm in from edge
36mm in from edge
DJ
DJ

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STEP 2.0
WALL ASSEMBLY
2.0 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
BP
1
1500mm Back panel
SP
1
1500mm Side panel
65HHS
2
65mm Hex head screw
2.0 - ASSEMBLY –WALL ASSEMBLY
Screw through BP into SP at top and bottom. Holding studs flush on the outside.
Note: Window panel can go either side.
BP
SP

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STEP 2.1
WALL ASSEMBLY
2.1 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
WP
1
1500mm Window panel - peel protective cover off Perspex windows
65HHS
2
65mm Hex head screw
2.1 - ASSEMBLY –WALL ASSEMBLY
Screw through BP into WP at top and bottom, holding studs flush on the outside.
STEP 2.2
WALL ASSEMBLY
2.2 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FP
1
1500mm Front panel - peel protective cover off Perspex windows
65HHS
4
65mm Hex head screw
2.2 - ASSEMBLY –WALL ASSEMBLY
Screw through FP into WP & SP at top and bottom using 2 x 65HHS per side and holding
studs flush on the outside.
BP
WP
FP
WP
SP

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STEP 2.3
WALL ASSEMBLY
2.3 - ASSEMBLY PARTS –FASTEN TO FLOOR
PART CODE
QTY
DESCRIPTION
65HHS
8
65mm Hex head screw
2.3 - ASSEMBLY –FASTEN TO FLOOR
Position cubby with wall cladding overhanging floor on sides and back.
Screw through bottom plate on wall panels using 2 x 65HHS per panel.
STEP 3.0
GABLE ASSEMBLY
3.0 - ASSEMBLY PARTS –GABLE ASSEMBLY
PART CODE
QTY
DESCRIPTION
FG
1
Front gable
65HHS
4
65mm Hex head screw
3.0 - ASSEMBLY –GABLE ASSEMBLY
Holding front gable (FG) in position, fasten up through front panels using 2 x 65HHS either
side of the door.

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STEP 3.1
GABLE ASSEMBLY
3.1 - ASSEMBLY PARTS –GABLE ASSEMBLY
PART CODE
QTY
DESCRIPTION
BG
1
Back gable
65HHS
2
65mm Hex head screw
3.1 - ASSEMBLY –GABLE ASSEMBLY
Holding back gable (BG) in position, fasten up through back panel at each end.

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STEP 3.2
ROOF ASSEMBLY
3.2 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
BB
1
Bottom batten
TB
1
Top batten
R
2
Rafter
100BS
4
100mm Batten screw
3.2 - ASSEMBLY –ROOF ASSEMBLY
Slide rafters (R) into checked out sections in battens (BB & TB). Fasten through BB & TB into
R using 1 x 100BS per join.
TB
BB
R
R

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STEP 3.3
ROOF ASSEMBLY
3.3 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
RS
4
980mm Roof Sheet
40RS
2
40mm Roof screw
25RS
2
25mm Roof Screw
3.3 - ASSEMBLY –ROOF ASSEMBLY
Lay roof frame on a hard surface. Position 1 roof sheet (RS) flush at top and flush with end
of roof battens. Fasten roof sheets to roof frame in number sequence shown using 40RS
into BB and 25RS into TB.
Note: only screw in Pan at top and in rib at bottom.
TB
Bent up edge at top.
Overhang
1
1
2
2
(TOP)
BB

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STEP 3.4
ROOF ASSEMBLY
3.4 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
RS
0.5
980mm Roof Sheet (Small Sheet)
40RS
2
40mm Roof screw
25RS
4
25mm Roof screw
3.4 - ASSEMBLY –ROOF ASSEMBLY
Lay last cut back roof sheet in position. Fasten sheets in position following number sequence
shown. 1 x 25RS either side of join at top and 1 x 40RS through rib join at bottom.
2
1
1
2
TB
Bent up edge at top.
(TOP)
BB
3
3

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STEP 3.5
ROOF ASSEMBLY
3.5 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
40RS
40mm Roof screw
25RS
25mm Roof screw
3.5 - ASSEMBLY –ROOF ASSEMBLY
Complete screwing roof off at top. 1 x 25RS in pan beside every rib. Once top complete
screw bottom off using 1 x 40RS in every rib.
Note: Use straight edge to keep all screws in line and centre of batten.
TB
Bent up edge at top.
BB

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STEP 3.6
ROOF ASSEMBLY
3.6 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
C
1
1680mm Chanel
ST
4
Self-tapping screw
3.6 - ASSEMBLY –ROOF ASSEMBLY
Fasten capping (C) to roof using 4 x ST.
TB
Bent up edge at top
BB

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STEP 3.7
ROOF INSTALLATION
3.7 - ASSEMBLY PARTS –ROOF INSTALLATION
PART CODE
QTY
DESCRIPTION
Assembled rooves
65HHS
10
65mm Hex head screw
3.7 - ASSEMBLY –ROOF INSTALLATION
Slide roof panel into position with rafters flush with gables on the inside (see diagram).
Fasten up through both gables into roof panel. Fasten up through side walls into roof panel
at both ends and centre.
Repeat steps 3.2 –3.7 to complete your roof.
STEP 4.0
FASCIA ASSEMBLY
4.0 - ASSEMBLY PARTS –FASCIA ASSEMBLY
PART CODE
QTY
DESCRIPTION
F
4
5 Foot Fascia
40N
8
40mm Nail
4.0 - ASSEMBLY –FASCIA ASSEMBLY
Fasten fascia’s in place using 2 x 40N per fascia holding underside of fascia flush with
bottom of battens. Nail through fascia into batten.

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STEP 4.1
RIDGE CAP ASSEMBLY
4.1 - ASSEMBLY PARTS –RIDGE CAP ASSEMBLY
PART CODE
QTY
DESCRIPTION
RC
1
1680mm Ridge cap
40RS
4
40mm Roof screw
4.1 - ASSEMBLY –RIDGE CAP ASSEMBLY
Slide ridge cap (RC) into position. Screw through ridge cap, through 2nd rib in and into batten
(see diagram).

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STEP 5.0
HANGING DOOR
5.0 - ASSEMBLY PARTS –HANGING DOOR
PART CODE
QTY
DESCRIPTION
HS
14
Hinge Screw
H
2
Hinge
DH
1
Door Handle
5.0 - ASSEMBLY –HANGING DOOR
Screw hinges to door centred over brace on back using HS.
Holding door centre of opening, fasten to cubby front panel using HS.
Screw door handle in position shown.

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STEP 5.1
DOOR CLIP ASSEMBLY
5.1 - ASSEMBLY PARTS –DOOR CLIP ASSEMBLY
PART CODE
QTY
DESCRIPTION
DC
1
Door Clip
50PS
1
50mm Phillips screw
5.1 - ASSEMBLY –DOOR CLIP ASSEMBLY
Fasten clip to back of door behind door handle using 15mm screws provided.
Holding door in closed position with hasp in clip, fasten to cubby wall frame using 1x50PS.

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TO REGISTER YOUR WARRANTY
Thank-you for purchasing a STILLA product. To register your 10 year product
warranty, please go to www.stilla.com.au/warranty and complete the online
form. We recommend that you complete this step once you have finished
installing your product.
PLEASE NOTE THAT IF YOU DO NOT COMPLETE THIS WARRANTY
REGISTRATION FORM –YOUR PRODUCT IS NOT COVERED BY WARRANTY.
PRODUCT MAINTENANCE
We highly recommend you coat the external of your product with Intergrain
Stain –Light Oak. This product cannot be bought off the shelf but is a known
mix of Ultra Deck Intergrain Cedar/Cypress and a black paint. This can be
purchased from Dulux paint store or the paint section at Bunnings.

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SHOW US YOUR CUBBY
We would love to see a photo of your STILLA product installed in your
backyard. Please upload this image when completing the warranty registration.
Alternatively, you can send the photos by email to [e-mail].
If you require any assistance, please feel free to call or email.
Kind regards,
STILLA Customer Support
1800 784 552 | [email protected]