Stoelting CBD117 User manual

Model CBD
OPERATORS MANUAL
Manual No. 513852 Rev.2

This manual provides basic information about the machine. Instructions and suggestions are
given covering its operation and care.
The illustrations and specifications are not binding in detail. We reserve the right to make
changes to the machine without notice, and without incurring any obligation to modify or pro-
vide new parts for machines built prior to date of change.
DO NOTATTEMPT to operate the machine until instructions and safety precautions in this
manual are read completely and are thoroughly understood. If problems develop or questions
arise in connection with installation, operation, or servicing of the machine, contact Stoelting.
Stoelting Foodservice Equipment
502 Highway 67
Kiel, WI 53042-1600
U.S.A.
Main Tel: [phone]
Fax: [phone]
Customer Service: 888.429.5920
Fax: [phone]
Email: [email protected]
© 2015 PW Stoelting, LLC
stoeltingfoodservice.com
Clearbowl Service Information:
888.429.5920 (U.S. toll free)
920.894.2293 (outsude the U.S.)

Safety Alert Symbol:
This symbol Indicates danger, warning or caution.
Attention is required in order to avoid serious per-
sonal injury. The message that follows the symbol
contains important information about safety.
Signal Word:
Signal words are distinctive words used throughout
this manual that alert the reader to the existence and
relative degree of a hazard.
CAUTION
The signal word “CAUTION” indicates a potentially
hazardous situation, which, if not avoided, may result
in minor or moderate injury and equipment/property
damage.
A Few Words About Safety
Safety Information
Read and understand the entire manual before
operating or maintaining Stoelting equipment.
This manual provides the operator with information
for the safe operation and maintenance of Stoelting
equipment. As with any machine, there are hazards
associated with their operation. For this reason safety
is emphasized throughout the manual. To highlight
specific safety information, the following safety defini-
tions are provided to assist the reader.
The purpose of safety symbols is to attract your at-
tention to possible dangers. The safety symbols, and
their explanations, deserve your careful attention
and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions
or warnings they give are not substitutes for proper
accident prevention measures.
If you need to replace a part, use genuine Stoelting
parts with the correct part number or an equivalent
part. We strongly recommend that you do not use
replacement parts of inferior quality.
WARNING
The signal word “WARNING” indicates a potentially
hazardous situation, which, if not avoided, may result
in death or serious injury and equipment/property
damage.
CAUTION
The signal word “CAUTION” not preceded by the
safety alert symbol indicates a potentially hazardous
situation, which, if not avoided, may result in equip-
ment/property damage.
NOTE (or NOTICE)
The signal word “NOTICE” indicates information or
procedures that relate directly or indirectly to the
safety of personnel or equipment/property.

Section Description Page
1 Description and Specifications
1.1 Description..................................................................................................1
1.2 Specifications .............................................................................................2
2 Installation Instructions
2.1 Safety Precautions .....................................................................................3
2.2 Shipment and Transit..................................................................................3
2.3 Machine Installation....................................................................................3
2.4 Defrost Timer..............................................................................................3
3 Initial Set-Up and Operation
3.1 Operator’s Safety Precautions....................................................................7
3.2 Operating Controls and Indicators..............................................................7
3.3 Assembly of Machine .................................................................................8
3.4 Sanitizing....................................................................................................9
3.5 Freeze Down and Operation ......................................................................9
3.6 Removing Mix From Machine.....................................................................10
3.7 Disassembly of Machine Parts...................................................................10
3.8 Cleaning and Sanitizing the Machine Parts................................................10
3.9 Routine Cleaning........................................................................................11
3.10 Preventative Maintenance..........................................................................11
4 Troubleshooting
4.1 Alarms ........................................................................................................13
5 Replacement Parts
5.1 Decals.........................................................................................................15
5.2 Tank and Cover ..........................................................................................15
5.3 Handle Assembly and Auger Parts.............................................................16
TABLE OF
CONTENTS

Operators Manual #513852 Rev.2 1 CBD Model Machines
SECTION 1
DESCRIPTION AND SPECIFICATIONS
1.1 DESCRIPTION
The CBD counter machines are equipped with fully auto-
maticcontrolstoprovideauniformproduct.Theyoperate
withalmostanytypeoffrozenbeveragemix.Thismanual
isdesignedtohelpqualifiedservicepersonnelandopera-
tors with the installation, operation and maintenance of
the CBD machines.
This manual applies to all CBD model machines in single
and double tank configurations.
Figure 1-1 Model CBD117-37
Figure 1-2 Model CBD127-37

Operators Manual #513852 Rev.2 2 CBD Model Machines
1.2 SPECIFICATIONS
Model CBD117 CBD127
Dimensions Machine Machine
width 9-7/8’’ (25,1 cm) 17-3/8’’ (44,1 cm)
height 21-7/8’’ (55,6 cm) 21-7/8’’ (55,6 cm)
depth 18-3/4’’ (47,6 cm) 18-3/4’’ (47,6 cm)
Weight 55 lbs (24,9 kg) 75 lbs (34,0 kg)
Electrical 1 Phase, 115 VAC, 60Hz 1 Phase, 115 VAC, 60Hz
running amps 5.5A 12A
connection type NEMA5-15P included NEMA5-15P included
Compressor 426 Btu/hr 608 Btu/hr
Drive Motor 1/12 hp 1/12 hp
Cooling Air cooled units require 10” (25,4 cm)
air space on both sides and back Air cooled units require 10” (25,4 cm) air space on both sides and back
Capacity 1.5 gallons 1.5 gallons per tank

Operators Manual #513852 Rev.2 3 CBD Model Machines
SECTION 2
INSTALLATION INSTRUCTIONS
2.1 SAFETY PRECAUTIONS
Do not attempt to operate the machine until the safety
precautionsand operating instructions inthismanual are
read completely and are thoroughly understood.
Take notice of all warning labels on the machine. The la-
bels have been put there to help maintain a safe working
environment.Thelabelshavebeendesignedtowithstand
washing and cleaning. All labels must remain legible for
thelifeofthemachine.Labelsshouldbecheckedperiodi-
callytobesuretheycanberecognizedaswarninglabels.
If danger, warning or caution labels are needed, indicate
thepartnumber,typeoflabel,locationoflabel,andquantity
required along with your address and mail to:
STOELTING, INC.
ATTENTION: Customer Service
502 Hwy. 67
Kiel, Wisconsin 53042
2.2 SHIPMENT AND TRANSIT
Themachinehasbeenassembled,operatedandinspected
at the factory. Upon arrival at the final destination, the
entire machine must be checked for any damage which
may have occurred during transit.
With the method of packaging used, the machine should
arriveinexcellentcondition.THECARRIERISRESPON-
SIBLE FOR ALL DAMAGE IN TRANSIT, WHETHER
VISIBLE OR CONCEALED. Do not pay the freight bill
until the machine has been checked for damage. Have
the carrier note any visible damage on the freight bill. If
concealeddamageand/orshortageisfoundlater, advise
the carrier within 10 days and request inspection. The
customermustplaceclaimfordamagesand/orshortages
in shipment with the carrier. Stoelting, Inc. cannot make
any claims against the carrier.
2.3 MACHINE INSTALLATION
Installation of the machine involves moving the machine
close to its permanent location, removing all crating, set-
ting in place, assembling parts, and cleaning.
A. Uncrate the machine.
B. Remove the packing material and move the
machine into place. Do not lift the machine by
the augers or handles. Only lift by grasping the
bottom of the machine.
C. Correctventilationisrequired.TheCBDmachine
requires 10” clearance on both sides and 12”
clearance at the back.
D. Install the drip trays.
NOTE
The drip trays can be connected to a floor drain.
Punch out one of the holes at the back of the tray
and connect tubing to the tray.
E. Make sure the Main Power Switch is in the Off
position.
F. Connect the power cord to the proper power
supply. Check the nameplate on on front of the
machine for the required power supply. The
unit must be connected to a properly grounded
receptacle. The electrical cord furnished as part
of the machine has a three prong grounding
type plug. The use of an extension cord is not
recommended, if necessary use one with a size
12gaugeorheavierwithgroundwire.Donotuse
anadaptertogetaroundgroundingrequirement.
F. Clean and sanitize the machine before the first
use.
2.4 DEFROST TIMER
The defrost timer is available on model CBD127 and is
locatedbehind the right sidepanel.The timer can defrost
themachine atspecifictimes oftheday andspecificdays
of the week (up to 8 defrost cycles per week). During the
defrostcycletheaugerrotatesandtherefrigerationsystem
keeps the product cold (but not frozen).
WARNING
Do not alter or deform electrical plug in any way.
Alteringthe plug to fit intoan outletof different con-
figuration may cause fire, risk of electrical shock,
product damage and will void warranty.
CAUTION
Do not install the machine outdoors. Exposure to
weather conditions or wet and damp locations can
damage the machine

Operators Manual #513852 Rev.2 4 CBD Model Machines
TIMER DISPLAY
The display shows the day and time, program number,
and defrost icon (asterisk symbol to the left of the pro-
gram number). When the program number is even, the
defrost mode is active and the asterisk icon is lit. When
the program number is odd, the machine is in normal
operation mode.
TIMER BUTTONS
Auto Switch
The Auto Switch has three positions. The Auto
positionoperatesthemachineusingthetimeand
daysettingsprogrammedinthetimer.TheIandO
positions bypass all timer settings. The I position
keepsthemachinepermanentlyindefrostmode.
The O position bypasses all timer settings.
Run Switch
The Run Switch has three positions. The Run
position operates the machine with the settings
in the timer. The clock position is used to set
the current time and day. The P position is for
programming the defrost time and day.
Program Button
The Program Button is used to save a defrost
setting.
Day Selection Button
TheDaySelectionbuttonisusedtosetthecurrent
timeanddayandtoprogramadefrostsetting.An
arrowonthedisplayshowswhichdayisselected.
Monday is 1, Tuesday is 2, etc. Individual days
or a block of days can be programmed. Pressing
the 1...7 button cycles through all the options.
Reset Button
The Reset Button clears all settings in the timer.
Press the button until the display flashes 0:00.
Hour Button
The Hour Button changes the hour when setting
the time or programming a defrost setting.
Minute Button
The Minute Button changes the minute when
settingthetimeorprogrammingadefrostsetting.
Bypass Button
The Bypass Button immediately bypasses the
current mode and advances to the next mode.
For example if the current mode is 1 (signifying
defrostmode), pressing thebypass buttonstarts
mode 2 (normal mode).
Auto
Switch
Run
Switch
Program
Button
Day
Selection
Button
Hour
Button
Minute
Button
Bypass
Button
Reset
Button
Figure 2-1 Defrost Timer
PROGRAMMING THE TIMER
Programming the timer includes resetting the timer, set-
tingthetimeandday,andprogrammingthedefrosttimes.
Follow the instructions below to program the timer.
RESET THE TIMER
A. Make sure the Run switch is in the middle (Run)
position.
B. PresstheReset(R)buttonuntilthedisplayflashes
0:00.
SETTING THE TIME AND DAY
A. Move the Run switch to the clock symbol.
B. Changethe day oftheweekby pressing the1...7
button.An arrow on the display showswhich day
is selected. Monday is 1, Tuesday is 2, etc.
C. Press the h and m buttons to set the time. The
timer works on a 24hr clock.
D. Move the Run switch to the Run position.
PROGRAMMING DEFROST TIMES
The digits to the right of the minute value on the display
show the defrost mode. An odd number signifies the
start time of the defrost mode.An even number signifies
the end of the defrost mode when the machine returns
to normal operation. NOTE
Defrost times must be programmed in pairs (1 and
2, 3 and 4, etc.). Complete all of the steps below
to properly program the timer.