Stoelting 100CA User manual

Model 100FA / 100CA / 2217GA
OPERATORS MANUAL
Manual No. 513653 Mar. 2010

This manual provides basic information about the machine. Instructions and suggestions are
given covering its operation and care.
The illustrations and specifications are not binding in detail. We reserve the right to make
changes to the machine without notice, and without incurring any obligation to modify or pro-
vide new parts for machines built prior to date of change.
DO NOTATTEMPT to operate the machine until instructions and safety precautions in this
manual are read completely and are thoroughly understood. If problems develop or questions
arise in connection with installation, operation, or servicing of the machine, contact Stoelting.
Stoelting Foodservice Equipment
502 Highway 67
Kiel, WI 53042-1600
U.S.A.
Main Tel: [phone]
Fax: [phone]
Customer Service: 888.429.5920
Fax: [phone]
Email: [email protected]
© 2014 PW Stoelting, LLC
stoeltingfoodservice.com

Safety Alert Symbol:
This symbol Indicates danger, warning or caution.
Attention is required in order to avoid serious per-
sonal injury. The message that follows the symbol
contains important information about safety.
Signal Word:
Signal words are distinctive words used throughout
this manual that alert the reader to the existence and
relative degree of a hazard.
CAUTION
The signal word “CAUTION” indicates a potentially
hazardous situation, which, if not avoided, may result
in minor or moderate injury and equipment/property
damage.
A Few Words About Safety
Safety Information
Read and understand the entire manual before
operating or maintaining Stoelting equipment.
This manual provides the operator with information
for the safe operation and maintenance of Stoelting
equipment. As with any machine, there are hazards
associated with their operation. For this reason safety
is emphasized throughout the manual. To highlight
specific safety information, the following safety defini-
tions are provided to assist the reader.
The purpose of safety symbols is to attract your at-
tention to possible dangers. The safety symbols, and
their explanations, deserve your careful attention
and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions
or warnings they give are not substitutes for proper
accident prevention measures.
If you need to replace a part, use genuine Stoelting
parts with the correct part number or an equivalent
part. We strongly recommend that you do not use
replacement parts of inferior quality.
WARNING
The signal word “WARNING” indicates a potentially
hazardous situation, which, if not avoided, may result
in death or serious injury and equipment/property
damage.
CAUTION
The signal word “CAUTION” not preceded by the
safety alert symbol indicates a potentially hazardous
situation, which, if not avoided, may result in equip-
ment/property damage.
NOTE (or NOTICE)
The signal word “NOTICE” indicates information or
procedures that relate directly or indirectly to the
safety of personnel or equipment/property.

TABLE OF CONTENTS
SECTION DESCRIPTION PAGE
SECTION1 INTRODUCTION .............................................................................................................. 1
1.1 Description ...................................................................................................................... 1
1.2 Specifications.................................................................................................................. 1
SECTION2 INSTALLATIONINSTRUCTIONS...................................................................................... 3
2.1 SafetyPrecautions .......................................................................................................... 3
2.2 ShipmentandTransit ...................................................................................................... 3
2.3 FreezerInstallation .......................................................................................................... 3
2.4 AdjustingCupDispensers ............................................................................................... 7
SECTION3 INITIALSET-UPANDOPERATION ................................................................................. 9
3.1 Operator'sSafetyPrecautions ......................................................................................... 9
3.2 OperatingControlsandIndicators.................................................................................... 9
3.3 DrainingtheFreezerForDisassemblingandCleaning ..................................................... 10
3.4 DisassemblyandCleaningofFreezerParts .................................................................... 10
3.5 SanitizingTheFreezersandFreezerParts...................................................................... 15
3.6 AssemblyofFreezer ....................................................................................................... 15
3.7 MixInformation ................................................................................................................ 17
3.8 FreezeDownandOperation ............................................................................................ 17
3.9 DispensingProduct ......................................................................................................... 17
3.10 RoutineCleaning ............................................................................................................. 17
3.11 PreventativeMaintenance ................................................................................................ 17
3.12 ExtendedStorage............................................................................................................ 18
SECTION4 DECALSANDTAGS....................................................................................................... 21
4.1 HowtoOrderDecalsandTags ........................................................................................ 21

LIST OF ILLUSTRATIONS
Figure Illustration Page
1 Model100C-Front.................................................................................................................... 2
2 Model100C-Side..................................................................................................................... 2
3 Model100F/2217G-Front......................................................................................................... 2
4 Model100F/2217G-Side.......................................................................................................... 2
5 AdjustableLeg .......................................................................................................................... 3
6 WarningLabelLocations-100C ................................................................................................ 4
7 WarningLabelLocations-100F/2217G ..................................................................................... 5
8 Space&VentilationRequirements ............................................................................................ 6
9 Electrical Plug ........................................................................................................................... 6
10 InstallingSani-trayandCover .................................................................................................... 6
11 AdjustingCupDispensers ......................................................................................................... 7
12 OperatingControls..................................................................................................................... 9
13 RemoveSani-trayandCover...................................................................................................... 11
14 DrainingProduct........................................................................................................................ 11
15 RemovingSpigotAssembly....................................................................................................... 12
16 RemovingSpigotO-RIngfromSpigotBody ................................................................................ 12
17 Cut-awayView of Spigot Assembly ........................................................................................... 12
18 RemovingDriveCapandO-Ring ................................................................................................ 13
19 RemovingSealerRing ............................................................................................................... 13
20 RemovingAgitatorAssemblyandLowerBushing ...................................................................... 13
21 RemovingDividerPlatefromAgitatorFingers............................................................................. 14
22 RemovingDriveShaft ................................................................................................................. 14
23 ExplodedViewofDividerplate and Agitator Assembly .............................................................. 14
24 LubricatingDriveShaft ............................................................................................................... 15
25 InstallingDividerPlateandAgitatorAssembly ........................................................................... 16
26 ProperInstallationofSealerRing............................................................................................... 16
27 CorrectandIncorrect Alignment ofVerticalCenterPost Guide Hole .......................................... 16
28 ExternalPartsToBe Cleaned ................................................................................................... 19

1
1.1DESCRIPTION
Models100CA,100FA,and2217GAfreezersaregravity
fed.Thefreezersareequippedwithfullyautomaticcontrols
toprovideauniformproduct.Thefreezersaredesignedto
operatewithSlushPuppieneutralbasesandconcentrated
flavors.
SECTION 1
INTRODUCTION
This manual is designed to assist qualified service
personnelandoperatorsintheinstallation,operation
andmaintenanceof the Models100CA,100FA, and
2217GAfreezers.
1.2SPECIFICATIONS
Dimensions Machine with crate Machine with crate Machine with crate
width 15'' (38,1 cm) 28'' (71,1 cm) 15'' (38,1 cm) 17'' (43,2 cm) 15'' (38,1 cm) 17'' (43,2 cm)
height 32'' (81,3 cm) 40-1/4'' (102,2
cm) 58'' (147,3 cm) 66'' (167,6 cm) 58'' (147,3 cm) 66'' (167,6 cm)
depth 29-1/2'' (74,9
cm) 35-1/2'' (90,2 cm) 15'' (38,1 cm) 21'' (53,3 cm) 15'' (38,1 cm) 21'' (53,3 cm)
Weight 142 lbs (64,4
kg) 200 lbs (90,7 kg) 140 lbs (63,5 kg) 165 lbs (74,8 kg) 160 lbs (72,5 kg) 185 lbs (83,9 kg)
Electrical
running amps
connection type
Compressor
Drive Motor
Cooling
Hopper Volume
1/12 hp
10 gallon(37,85 liters)
Air cooled units require 6"
(15,2 cm) air space at
front and back.
1/12 hp
10 gallon(37,85 liters)
Air cooled units require 6"
(15,2 cm) air space an
sides and back
Model 100FA Model 2217GA
10 gallon(37,85 liters)
1/12 hp
approximately7A
NEMA5-15P included NEMA5-15P included
Air cooled units require 6"
(15,2 cm) air space at
front and back.
2,250 Btu/hr 2,250 Btu/hr
NEMA5-15P included
2,250 Btu/hr
Model 100CA
approximately9A
1 Phase, 115 VAC, 60Hz1 Phase, 115 VAC, 60Hz 1 Phase, 115 VAC, 60Hz
approximately7A

2
Figure 1
Model 100CA - Front
Figure 3
Model100FA/2217GA-Front
Figure 2
Model 100CA - Side
Figure 4
Model 100FA/2217GA - Side
NOTE: Figures in parenthesis are in centimeters.
AIROUT

3
2.1SAFETYPRECAUTIONS
Do not attempt to operate the freezer until the safety
precautionsandoperatinginstructionsinthismanualare
readandcompletelyunderstood.
Takenoticeofallwarninglabelsonthefreezer(Figures6
&7). Thelabelshavebeenputtheretohelpmaintainasafe
working environment. The labels have been designed to
withstand washing and cleaning. All labels must remain
legibleforthelifeofthefreezer.Labelsshouldbechecked
periodicallytobesuretheycanberecognizedaswarning
labels.
Ifdanger,warning,orcautionlabelsareneeded,indicate
the part number, type of label, location of label, and
quantityrequiredalongwithyouraddressandadviseyour
distributor.
2.2SHIPMENTANDTRANSIT
The freezer has been assembled, operated and
inspectedatthefactory. Uponarrivalatthefinaldestina-
tion, the complete freezer must be checked for any
damagewhichmayhaveoccurredduringtransit.
With the method of packaging used, the freezer should
arrive in excellent condition. THE CARRIER IS
RESPONSIBLE FOR ALL DAMAGE IN TRANSIT,
WHETHERVISIBLEORCONCEALED.
Do not pay the freight bill until the freezer has been
checked for damage. Have the carrier note any visible
damage on the freight bill. If concealed damage and/or
shortage is found later, advise the carrier within 10 days
and request inspection. The customer must place claim
fordamagesand/orshortagesinshipmentwiththecarrier.
2.3FREEZERINSTALLATION
Installationofthefreezerinvolvesmovingthefreezerclose
to its permanent location, removing all crating, setting in
place,assembling parts,and cleaning.
A. Uncratethefreezer.
B. The floor model freezersmust be placed in a
solidlevelposition.Tolevelthefreezer,turnthebottom
part of each leg in or out. Place a level on top of the
hopper,withthecoverremoved,tocheckwhetherornot
thefreezer islevel(Fig.5).
SECTION 2
INSTALLATION INSTRUCTIONS
NOTICE
Accuratelevelingisnecessarytoinsureproperoperation
andcorrectdrainageoffreezerbarrel.
WARNING
Lifting hazard
Donot attemptto liftfreezer manually. Use proper lift-
ing equipment such as a forklift, lift table, or pallet
jack,withliftingdevicepositionedbeneaththefreezer’s
base.Ensurethatpersonnelremainclearofsuspended
load. Failure to do so may result in personal injury
and/ordamageto thefreezer that willvoid any factory
warranties.
Figure 5
Adjustable Leg
C. The counter model freezer must be placed on a solid
levelsurface. Placetherubberpadfurnishedunderthe
freezer to create a seal to that surface. The counter
modelfreezer is air-cooled and discharges at the top.
ALLOUVEREDPANELSMUSThave3"ofclearance
on sides of unit, 10" of clearance at the top, and 1"
clearanceatrearofunitforpropercooling.

4
Figure 6
Warning Label Locations - 100C
IMPORTANTNOTICETOOPERATOR
BEFOREINSTALLINGEQUIPMENT,READTHEOWNER'SMANUALCAREFULLY.TAKENOTEOFALLINSTRUCTIONSANDCAUTION
DECALSONTHISEQUIPMENT.
GOOVERTHEMANUALTHOROUGHLYANDPOINTOUTALLDECALSTOYOUREMPLOYEES,SOTHEYUNDERSTANDHOWTOSAFELY
OPERATETHISEQUIPMENT.
DONOTREMOVE,DEFACE,ORPAINTOVERANYDECALS.THEYARETHEREFORYOURSAFETY.
CAUTION






(Behind Sani-tray)
(Behind Sani-tray)
THISDEVICE MUST BE PLUGGED INTO A PROPERLY GROUNDED
RECEPTACLETOPREVENTELECTRICALSHOCKHAZARD.
TAMPERING WITH THE PLUG OR USING VOLTAGES OTHER THAN
THESPECIFICATIONS ON I.D. PLATEWILLVOID YOUR WARRANTY.
REFER TO OWNER'S MANUAL FOR INSTALLATION
INSTRUCTIONS. 723529