Stoelting Futura F144I User manual

Futura F144I
OWNER'S MANUAL
Manual No. 513608 April 2005

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This manual provides basic information about the freezer. Instructions and suggestions are
given covering its operation and care.
The illustrations and specifications are not binding in detail. We reserve the right to make
changes to the freezer without notice, and without incurrring any obligation to modify or pro-
vide new parts for freezers built prior to date of change.
DO NOT ATTEMPT to operate the freezer until instructions and safety precautions in this
manual are read completely and are thoroughly understood. If problems develop or questions
arise in connection with installation, operation, or servicing of the freezer, contact the company
at the following location:
STOELTING, LLC Ph: 920-894-2293
502 Hwy. 67
Kiel, WI 53042 Fax: [phone]
Owner's Manual
For Futura F144/SF144
Stoelting Counter Model Gravity Freezer
Soft Serve/Shake

Safety Alert Symbol:
This symbol Indicates danger, warning or caution.
Attention is required in order to avoid serious personal
injury.Themessagethatfollowsthesymbol contains
importantinformationaboutsafety.
Signal Word:
Signal words are distinctive words used throughout
this manual that alert the reader to the existence
and relative degree of a hazard.
CAUTION
The signal word “CAUTION” indicates a potentially
hazardous situation, which, if not avoided, may result
in minor or moderate injury and equipment/property
damage.
A Few Words About Safety
SafetyInformation
Read and understand the entire manual before
operating or maintaining Stoelting equipment.
ThisOwner'sManualprovidestheoperatorwith
information for the safe operation and maintenance of
Stoelting equipment.As with any machine, there are
hazards associated with their operation. For this
reasonsafetyisemphasizedthroughoutthemanual.
To highlight specific safety information, the following
safety definitions are provided to assist the reader.
The purpose of safety symbols is to attract your
attentiontopossibledangers.The safety symbols, and
theirexplanations,deserveyourcareful attention and
understanding. The safety warnings do not by them-
selveseliminate any danger.Theinstructions or
warnings they give are not substitutes for proper
accidentpreventionmeasures.
If you need to replace a part, use genuine Stoelting
parts with the correct part number or an equivalent
part. We strongly recommend that you do not use
replacement parts of inferior quality.
WARNING
Thesignalword“WARNING” indicatesapotentially
hazardous situation, which, if not avoided, may result
in death or serious injury and equipment/property
damage.
CAUTION
The signal word “CAUTION” not preceded by the
safetyalertsymbolindicates a potentially hazardous
situation, which, if not avoided, may result in equip-
ment/propertydamage.
NOTICE
The signal word “NOTICE” indicates information or
procedures that relate directly or indirectly to the
safety or personnel or equipment/property.

TABLE OF CONTENTS
SECTION 1 - SPECIFICATIONS .................................................................................. 1
1.1 Description ............................................................................................................ 1
1.2 Specifications......................................................................................................... 2
SECTION 2 - INSTALLATION INSTRUCTIONS .......................................................... 3
2.1 SafetyPrecautions................................................................................................. 3
2.2 ShipmentandTransit ............................................................................................. 4
2.3 FreezerInstallation ................................................................................................. 4
2.4 Floor Stand Installation ........................................................................................... 5
2.5 InstallingPermanentWiring .................................................................................... 5
SECTION 3 - INITIAL SET-UP AND OPERATION....................................................... 7
3.1 Operator'sSafety Precautions................................................................................ 7
3.2 OperatingControlsand Indicators .......................................................................... 7
3.3 Sanitizing ............................................................................................................... 9
3.4 Freeze Down and Operation.................................................................................. 10
3.5 MixInformation ...................................................................................................... 11
3.6 RemovingMixfrom Freezer ................................................................................... 11
3.7 Cleaning the Freezer.............................................................................................. 12
3.8 Disassembly of Freezer Parts ............................................................................... 12
3.9 Cleaning the Freezer Parts .................................................................................... 14
3.10 Sanitize Freezer and Freezer Parts ....................................................................... 14
3.11 Assembly of Freezer.............................................................................................. 14
3.12 RoutineCleaning .................................................................................................... 16
3.13 PreventativeMaintenance...................................................................................... 16
3.14 ExtendedStorage .................................................................................................. 19
3.15 ProductConsistencyAdjustment............................................................................ 19
3.16 Locking Out Control Panel ..................................................................................... 19
SECTION 4 - TROUBLESHOOTING............................................................................ 21
4.1 Error Codes........................................................................................................... 21
4.2 UnderstandingErrorCodes ................................................................................... 21
4.3 Troubleshooting Chart............................................................................................ 23
SECTION 5 - REPLACEMENT PARTS......................................................................... 25
5.1 How to Order Parts ............................................................................................... 25
WARRANTY .................................................................................................................. 27

Fig. Description Page
1 Model Futura F144I/SF144I Freezer.................................................................. 1
2 Specifications .................................................................................................... 1
3 WarningLabel Locations .................................................................................... 3
4 Spaceand VentilationRequirements.................................................................. 4
5 Installing Trays and Inserts ................................................................................ 4
6 Power Cord........................................................................................................ 4
7 FloorStand ........................................................................................................ 5
8 PowerCord Connection ..................................................................................... 5
9 Controls ............................................................................................................. 7
10 IntelliTecController............................................................................................. 9
11 Mix Inlet Regulator ............................................................................................. 9
12 SanitizingHopper ...............................................................................................10
13 SpigotOpened and Solution Draining .................................................................10
14 SanitizingAgitatorShaft .....................................................................................10
15 DispensingProduct ............................................................................................11
16 RemovingMixInlet Regulator.............................................................................11
17 DrainingMix .......................................................................................................12
18 CleaningAgitatorShaft ......................................................................................12
19 Auger Flight Wear and FrontAuger Support Wear.............................................13
20 Removing FrontDoor .........................................................................................13
21 Front Door Disassembly ....................................................................................13
22 RemovingAgitator From Shaft ...........................................................................13
23 RemovingAugerSupport ...................................................................................13
24 RemovingO-ring ................................................................................................14
25 Exploded View ofAuger.....................................................................................15
26 Exploded View of Front Door .............................................................................15
27 Install Mix Inlet Regulators .................................................................................15
28 CondenserandFilter..........................................................................................18
29 CleaningCondenser ...........................................................................................18
30 ProductConsistencyControl ..............................................................................19
31 Spigot, Front Door andAugerAssembly ............................................................26
LIST OF ILLUSTRATIONS