Stoelting E112 User manual

Model E112
OWNER’S MANUAL
Manual No. 513613 Rev.1 October, 2006

Thismanualprovidesbasicinformationaboutthefreezer.Instructionsandsuggestionsaregiven
coveringitsoperation and care.
Theillustrationsand specifications are notbindingin detail. We reservetheright to make changes
tothefreezerwithoutnotice,andwithoutincurringany obligation to modify or provide new parts for
freezersbuiltprior to date of change.
DONOTATTEMPTtooperatethefreezeruntilinstructionsandsafetyprecautionsinthismanual
arereadcompletelyandarethoroughlyunderstood. If problems develop or questions arise in
connectionwithinstallation,operation,orservicingofthefreezer,contactthecompanyatthe
followinglocation:
STOELTING, LLC Ph: 800-558-5807
502 Hwy. 67
Kiel, WI 53042 Fax: [phone]
Owner's Manual
For E112
Stoelting Counter Model Gravity Freezer
Shake and Frozen Beverage

SafetyAlert Symbol:
This symbol Indicatesdanger, warning orcaution.
Attentionisrequiredinordertoavoidseriouspersonal
injury. The message that follows the symbol contains
importantinformation about safety.
Signal Word:
Signal words are distinctivewords used throughout
this manual that alert the reader to the existence and
relativedegreeofahazard.
CAUTION
Thesignalword“CAUTION”indicatesapotentially
hazardoussituation,which,ifnotavoided,mayresult
inminorormoderateinjury and equipment/property
damage.
A Few Words About Safety
SafetyInformation
Read and understand the entire manual before
operating or maintaining Stoelting equipment.
ThisOwner'sManualprovides theoperatorwith
informationforthesafe operation andmaintenanceof
Stoelting equipment.As with any machine, there are
hazards associated with their operation. For this
reasonsafetyisemphasizedthroughoutthemanual.
To highlight specific safety information, the following
safetydefinitionsareprovidedtoassistthereader.
The purpose of safety symbols is to attract your
attention to possible dangers. The safety symbols,
andtheirexplanations,deserveyour careful attention
andunderstanding.Thesafetywarningsdonotby
themselveseliminateanydanger.Theinstructionsor
warningstheygivearenotsubstitutesforproper
accidentpreventionmeasures.
If you need to replace a part, use genuine Stoelting
partswiththecorrectpartnumberoranequivalent
part. We strongly recommend that you do not use
replacementpartsofinferiorquality.
WARNING
Thesignalword“WARNING”indicatesa potentially
hazardoussituation,which,ifnotavoided,mayresult
indeathorseriousinjuryandequipment/property
damage.
CAUTION
Thesignalword“CAUTION”not preceded by thesafety
alert symbol indicates a potentially hazardous situa-
tion, which, if not avoided, may result in equipment/
propertydamage.
NOTICE
Thesignalword“NOTICE” indicatesinformationor
procedures that relate directly or indirectly to the
safetyorpersonnelorequipment/property.

SECTION DESCRIPTION PAGE
1. INTRODUCTION
1.1 Description............................................................................................................. 1
1.2 Specifications ........................................................................................................ 1
2. INSTALLATION INSTRUCTIONS
2.1 SafetyPrecautions ................................................................................................. 3
2.2 ShipmentandTransit.............................................................................................. 4
2.3 FreezerInstallation ................................................................................................. 4
3. INITIAL SET-UP AND OPERATION
3.1 Operator'sSafetyPrecautions................................................................................ 5
3.2 OperatingControlsandIndicators........................................................................... 5
3.3 Sanitizing ............................................................................................................... 6
3.4 FreezeDownand Operation................................................................................... 7
3.5 MixInformation ....................................................................................................... 7
3.6 RemovingMixFromFreezer .................................................................................. 7
3.7 CleaningTheFreezer............................................................................................. 7
3.8 Disassembly of Freezer Parts ................................................................................ 8
3.9 CleaningTheFreezer Parts.................................................................................... 9
3.10SanitizeFreezerandFreezer Parts ....................................................................... 9
3.11AssemblyofFreezer ............................................................................................. 9
3.12RoutineCleaning................................................................................................... 10
3.13PreventiveMaintenance ........................................................................................ 10
3.14ExtendedStorage ................................................................................................. 13
4. TROUBLESHOOTING CHARTS
4.1MixLightIndicators.................................................................................................. 14
4.2TroubleshootingCharts ........................................................................................... 14
5. REPLACEMENT PARTS ........................................................................................... 15
TABLE OF CONTENTS

LIST OF ILLUSTRATIONS
FIGURE TITLE PAGE
1-1 ModelE112Freezer .............................................................................................. 1
1-2 FreezerSpecifications ........................................................................................... 1
2-1 WarningLabelLocations ....................................................................................... 3
2-2 Electrical Plug ....................................................................................................... 4
3-1 FreezerControls .................................................................................................... 5
3-2 SanitizingHopper .................................................................................................. 6
3-3 MixInletRegulator................................................................................................. 6
3-4 Spigot Assembly ................................................................................................... 8
3-5 SpigotandIceBreakerBarRemoval...................................................................... 8
3-6 RemovingO-ring .................................................................................................... 8
3-7 CleaningFreezerCylinder...................................................................................... 9
3-8 AugerRearSeal .................................................................................................... 9
3-9 AugerAssembly ....................................................................................................10
3-10 Stator Assembly....................................................................................................10
3-11 DoorAssembly ......................................................................................................10

1
Figure 1-2 Freezer Specifications
SECTION 1
DESCRIPTION AND SPECIFICATIONS
1.1DESCRIPTION
The Stoelting E112 counter freezer is gravity fed. The
freezerisequippedwithfullyautomaticcontrolstoprovide
auniformproduct.Thefreezerisdesignedtooperatewith
almost any type of shake or frozen beverage mix. This
manual is designed to assist qualified service personnel
and operators in the installation, operation and mainte-
nanceoftheStoeltingE112gravityfreezer.
Figure 1-1 Model E112

2
MODELE112
COUNTERMODEL
GRAVITYFREEZER
DIMENSIONS:
Freezer: 15-1/4" (33.8 cm) wide x 31-15/16" (81.1 cm) deep x 30-3/8" (77.2 cm) high
Crated: 17-1/2" (44.4 cm) wide x 36-1/2" (92.7 cm) deep x 35" (88.9 cm) high
WEIGHT:
Freezer:250lbs.(140kg) Crated:270lbs.(125kg)
ELECTRICAL:
Description E112-37 E112-307
VoltageAC 1 PH 115V 60Hz 1 PH 220V 50Hz
TotalRunAmps 16.00 9.00
DriveMotor 1/2 HP 1/2 HP
Use20 amp HACR circuit breaker.
Automatic circuit built into electronic control protects major
freezercomponentsunderabnormaloperatingconditions.
COOLING:
Air Inlet: Filter located on bottom of machine.
Air Outlet: Requires minimum 3" (7.6 cm) clearance on both sides.
Back air clearance of 4" (10.2 cm) for side-by-side installation.
HOPPER:
3.625Gallons(13.72liters)refrigeratedandinsulated.
FREEZINGCYLINDER:
1.2Gallons(4.54liters)

3
2.1SAFETYPRECAUTIONS
Do not attempt to operate the freezer until the safety
precautionsand operating instructions in this manualare
readcompletelyandarethoroughlyunderstood.
Takenoticeofallwarninglabelsonthefreezer.Thelabels
have been put there to help maintain a safe working
environment.Thelabelshavebeendesignedtowithstand
washingandcleaning.Alllabelsmustremainlegibleforthe
lifeofthefreezer.Labelsshouldbecheckedperiodicallyto
be sure they can be recognized as warning labels.
If danger, warning or caution labels are needed, indicate
thepartnumber,typeoflabel,locationoflabel,andquantity
requiredalongwithyouraddress and mail to:
STOELTING,INC.
ATTENTION: CustomerService
502 Hwy. 67
SECTION 2
INSTALLATION INSTRUCTIONS
Kiel, Wisconsin 53042
Figure 2-1 Warning Label Locations

4
2.2SHIPMENTANDTRANSIT
Thefreezerhasbeenassembled,operatedandinspected
atthefactory.Uponarrivalatthefinaldestination,theentire
freezermustbecheckedforanydamagewhichmayhave
occurredduringtransit.
With the method of packaging used, the freezer should
arriveinexcellentcondition.THECARRIERISRESPON-
SIBLEFORALLDAMAGEINTRANSIT,WHETHERVIS-
IBLEORCONCEALED.Donotpaythefreightbilluntilthe
freezerhasbeencheckedfordamage.Havethecarriernote
anyvisibledamageonthefreightbill.Ifconcealeddamage
and/orshortageisfoundlater,advisethecarrierwithin10
days and request inspection. The customer must place
claim for damages and/or shortages in shipment with the
carrier.Stoelting,Inc.cannotmakeanyclaimsagainstthe
carrier.
2.3FREEZERINSTALLATION
Installationofthefreezerinvolvesmovingthefreezerclose
to its permanent location, removing all crating, setting in
place,assemblingparts, and cleaning.
A. Uncratethefreezer.
B. Liftfreezerandscrewonlegs.
B. Accuratelevelingisnecessaryforcorrectdrainage
of freezer barrel and to insure correct overrun.
Placeabubblelevelontopof the freezer at each
cornertocheckforlevelcondition.Ifadjustmentis
necessary,levelthefreezerbyturningthebottom
part of each leg in or out.
C. Thefreezerisequippedwithanaircooledcondenser
andrequirescorrectventilation.Thebottomofthe
freezeristheairintakeandthesidesaredischarge.
Both sides must have 3" clearance.
D. Make sure the switch is in the OFF (middle)
position.
E. Installdriptraysupport,driptray,driptraygrid,and
draintray.
F. Connect the power cord to the proper power
supply. The plug is designed for 115 volt/20 amp
duty. Check the nameplate on your freezer for
proper supply. The unit must be connected to a
properlygroundedreceptacle.Theelectricalcord
furnishedaspartofthefreezer hasathreeprong
groundingtypeplug.Theuseofanextensioncord
isnotrecommended,ifnecessaryuseonewith a
size12gaugeorheavierwithgroundwire.Donot
useanadaptertobypassgroundingrequirement.
(RefertoFigure2-2)
CAUTION
Failuretoprovideadequate ventilationwillvoidwar-
ranty.
WARNING
Do not alter or deform electrical plug in any way.
Altering the plug to fit into an outlet of different con-
figuration may cause fire, risk of electrical shock,
productdamageandwill void warranty.
Figure 2-2 Electrical Plug