Stormchaser 900-06 User manual

MODELS: 900-06
10070520
Operating Instructions
86038760 10/15/07
PRV NO. 98893
N
PORTABLE EXTRACTOR
Read these instructions before using the machine

MACHINE DATA LOG/OVERVIEW
STORMCHASER 86038760 03/06/07
2
For the name and address of your dealer contact: Windsor Industries
YOUR DEALER
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
Phone Number: _________________________________________________________________________________________
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
DEALER NAME ________________________________
OPERATIONS GUIDE NUMBER ___________________
PUBLISHED __________________________________________
OVERVIEW
The Stormchaser is an electric powered carpet extractor intended for commercial use. This
appliance applies a cleaning solution to the carpet and then vacuums the soiled water back
into the recovery tank.

TABLE OF CONTENTS
STORMCHASER 86038760 03/06/07
3
Machine Data Log/Overview.........................2
Table of Contents..........................................3
HOW TO USE THIS MANUAL
How to use this Manual.................................1-1
SAFETY
Important Safety Instructions........................2-1
Hazard Intensity Level. .................................2-2
Safety Label Location. ..................................2-3
Grounding Instructions..................................2-4
OPERATIONS
Technical Specifications. ..............................3-1
Controls.........................................................3-2
Machine Operation........................................3-3
Pre-Run Machine Inspection......................3-3
Equipment Set-Up......................................3-3
Priming the Pump. .....................................3-3
Emptying & Cleaning Tanks.......................3-4
Shut Down and Storage.............................3-4
MAINTENANCE
Daily Maintenance ........................................4-1
Periodic Maintenance ...................................4-1
Monthly Maintenance....................................4-1
Semi-annually...............................................4-1
Lubrication ....................................................4-1
Storage .........................................................4-1
Vacuum Motor Replacement ........................4-2
Solution Pump Replacement ........................4-3
Pump Replacement Kits ...............................4-4
Pressure Regulator.......................................4-4
Machine Troubleshooting..............................4-5
GROUP PARTS LIST
Control Panel Group.....................................5-1
Frame Group ................................................5-3
Pump Group .................................................5-5
Recovery Tank Group...................................5-7
Vacuum Motor Group (Upper)......................5-9
Vacuum Motor Group (Lower).................... 5-11
Wiring Diagram........................................... 5-13
Suggested Spare Parts............................... 5-14
Notes .......................................................... 5-14
Warranty..................................................... 5-15

HOW TO USE THIS MANUAL
STORMCHASER 86038760 03/06/07
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized dealers.
When placing an order for parts, the machine model
and machine serial number are important. Refer to
the MACHINE DATA box which is filled out during
the installation of your machine. The MACHINE
DATA box is located on the inside of the front cover
of this manual.
1-1
The model and serial number of your machine is on
the inside of the control panel.
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards is identified that could
result in product or personal injury, or severe injury
resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
- Service Schedule
- Lubrication
- Storage
- Vacuum Motor Replacement
- Solution Pump Replacement
- Pump Kits
- Pressure Regulator
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________
PUBLISHED ________________________________
- Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
- REF – column refers to the reference
number on the parts illustration.
- PART NO. – column lists the part
number for the part.
- PRV NO. - reference number.
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief
description of the part.
- SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs. If
column has an asterisk (*), call
manufacturer for serial number.
-NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.

SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
To reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. See Grounding Instructions.
!
WARNING:
Do not leave the machine unattended. Unplug machine from outlet when not in use and before
maintenance or service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near
children.
Use only as described in this manual. Use only manufacturer’s recommended components and
attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding
the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or
dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord
around sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this
machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals,
factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
STORMCHASER 86038760 03/06/07 2-1

HAZARD INTENSITY LEVEL
STORMCHASER 86038760 03/06/07
2-2
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
!WARNING
!CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine.
.

SAFETY LABEL LOCATION
STORMCHASER 86038760 03/06/07
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become
illegible, promptly replace them.
2-3
LABEL CIRCUIT INTERRUPTER
86200570
PRV NO. 170-41
LABEL WARNING
86242230
PRV NO. 500009

GROUNDING INSTRUCTIONS
STORMCHASER 86038760 03/06/07
2-4
THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.
ELECTRICAL:
In the USA this machine operates on a
standard 15 amp 115V, 60 hz, A.C. power
circuit . The amp, hertz, and voltage are listed
on the data label found on each machine.
Using voltages above or below those indicated
on the data label will cause serious damage to
the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must
be at least one size larger than the power cord
on the machine, and must be limited to 50 feet
(15.5m) in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding provides
a path of least resistance for electric current to
reduce the risk of electric shock. This
appliance is equipped with a cord having an
equipment-grounding conductor and grounding
plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes
and ordinances.
This appliance is for use on a nominal 120-volt
circuit, and has a grounded plug that looks like
the plug in “Fig. A”. A temporary adaptor that
looks like the adaptor in “Fig . C” may be used
to connect this plug to a 2-pole receptacle as
shown in “Fig. B”, if a properly grounded outlet
is not available. The temporary adaptor should
be used only until a properly grounded outlet
(Fig. A) can be installed by a qualified
electrician. The green colored rigid ear, lug, or
wire extending from the adaptor must be
connected to a permanent ground such as a
properly grounded outlet box cover. Whenever
the adaptor is used, it must be held in place by
a metal screw.
Improper connection of the equipment-
grounding conductor can result in a risk of
electric shock. Check with a qualified
electrician or service person if you are in
doubt as to whether the outlet is properly
grounded. Do not modify the plug provided
with the appliance - if it will not fit the outlet,
have a proper outlet installed by a qualified
electrician.

STORMCHASER 86038760 03/06/07 2-5
THIS PAGE LEFT BLANK INTENTIONALLY

TECHNICAL SPECIFICATIONS
STORMCHASER 86038760 10/15/07
ITEM MEASURE
ELECTRICAL 115 Volt, 60 hz
Vacuum Motor Dual 3 stage
Solution Pump 200 psi
Solution Capacity 16 gal (60 L)
Recovery Capacity 14 gal (53 L)
Weight- Empty 95 lbs (43.1 kg)
Weight-Full Solution 230 lbs (104.3 kg)
Height 37 inches (93.98 cm)
Length 27 inches (68.58 cm)
Width 20 inches (50.80 cm)
Power cord 22 feet (6.71 m)
LENGTH
HEIGHT
WIDTH
3-1

CONTROLS
STORMCHASER 86038760 03/06/07
3-2
1. Pump Switch
2. Vacuum #1 Switch
3. Vacuum #2 Switch
1
2 3

MACHINE OPERATION
STORMCHASER 86038760 03/06/07
PRE-RUN INSPECTION
1. Check all fittings and connectors for proper
assembly.
2. Check all hoses for leaks. Repair or replace any
damaged hoses.
3. Check power cord(s) for any damage. If
damaged, replace.
EQUIPMENT SET-UP
1. Plug power cord from machine into properly
grounded wall outlet.
2. Turn vacuum motor switch on and off to make
sure there is electrical power at machine.
3. Connect vac hose to machine. Slide the swivel
cuff over the outlet on the tank.
4. Connect the hose to your machine and wand.
Pull back the knurled collar on the quick
disconnect coupler and push onto the connection
on the chassis. To avoid leaks, check to be that
a positive connection was made.
5. Pour clean, hot water into the solution tank.
To avoid possible tank distortion, water
temperature must not exceed 140 F (60C).
6. Add a non-foaming cleaning solution concentrate,
for use in hot water extractors at the proportions
noted on the container (See list below), into
solution tank. NOTE: When using powder
cleaner, pre-mix with hot water in a clean
container before adding to the solution tank.
7. Turn pump and vacuum switch(s) to the on
position. NOTE: Pump may have to be primed
for solution flow. (See Priming the Pump)
8. Start cleaning.
3
-
3
To prevent possible disease hazard, before
attempting to clean bodily fluids spills, you must
kill any viruses, germs or bacteria present in the
bodily fluid.
SUITABLE INCOMPATIBLE
CHEMICALS CHEMICALS
Alkalis Aldehydes
Clorox II Bleach* Aromatic Hydrocarbons
Defoaming Agents Butyls
Detergents Carbon Tetrachloride
Hydroxides Clorox*
Oxygen Bleaches Chlorinated Bleaches
Soaps Chlorinated Hydrocarbons
Sta-Puf Fabric D-Limonene
Softener* Lysol*
Vinegar Methyls (MEK)
Perchlorethylene (perc)
Phenols
Trichlorethylene
*Registered Trademark
PRIMING THE PUMP
1. Connect priming hose to solution output on
machine.
2. Run open end of priming hose to vacuum intake.
3. Turn pump and both vacuums on and seal off
hose going into vacuum in take.
4. Do this for 30 seconds or until pump is putting out
a steady flow of water.

MACHINE OPERATION
STORMCHASER 86038760 03/06/07
EMPTYING AND CLEANING
3-4
Always use defoamer
if foaming occurs.
Foam will suspend large particles that may
damage vacuum(s) as well as allow liquid
into the vacuum motor(s) without activating
the float shutoff.
1. Before proceeding, make certain that the
nozzle is functioning properly.
a. To check, hold the wand about one foot
above the surface to be cleaned and
open the wand valve. A full spray should
be observed from the nozzle.
b. If the nozzle is not showing a full spray
pattern, adjust nozzle for proper pattern,
clean, or replace nozzle.
2. Normally, chemical is applied on the push
stroke while vacuuming is done on the pull
stroke. For heavily soiled carpets the hand
tool may be used in the scrubbing manner,
applying chemical in both the push and pull
stroke. ALWAYS FINISH UP AN AREA WITH A
VACUUM PULL STROKE.
3. When cleaning, keep the working opening
(wand mouth) flat on the surface being
cleaned. Keep the wand moving when the
valve is open.
4. The shutoff float inside the recovery tank will
impede the vacuum flow when the tank is
full. When this occurs, empty the recovery
tank. Do this by opening the dump valve
located at the back of the machine. NOTE:
Dispose of waste in a proper manner which
would not violate any Local, State or Federal
law.
5. Once the recovery tank has been emptied,
you may once again proceed with cleaning.
Operating Vacuum after shutoff has activated could
draw water directly into the vac motor. This will cause
damage to the motor, therefore voiding your
warranty.
ALWAYS TEST CARPET FOR COLOR FASTNESS IN AN
INCONSPICUOUS PLACE.Also, to avoid prolonged
drying times, do not spray too much solution in any
one area.
SHUT DOWN AND STORAGE
1. Turn Switch OFF. Empty recovery tank
completely and rinse several times to
remove any dirt or debris that may be left
behind.
2. Drain any unused cleaning solution from
solution tank and rinse with clean water to
remove any suds left behind by the cleaning
chemicals. NOTE: Dispose of waste in a
proper manner which would not violate any
Local, State or Federal law
3. Run a small amount of clean water through
pump if chemicals were used. This will help
insure the life of your pump.
4. Check the spray jet on the cleaning tool for
full spray pattern and inspect vac head for
any obstructions.
5. Remove as much moisture from system
before storing in cold climates. Excess water
may freeze during storage and crack internal
components, causing damage to the unit.
Before making any adjustments or performing
any maintenance to your machine, disconnect the
power cord from the electrical source.
CAUTION
!
WARNING
!
CAUTION
!

MAINTENANCE
STORMCHASER 86038760 03/06/07
DAILY MAINTENANCE
4-1
Unplug power cord(s)
before servicing or
makin
g
an
y
repairs.
1. Flush the entire system, including floor tool,
hand tool, etc., with 1 to 3 gallons of clean, hot
water.
2. Vacuum out the solution tank.
3. Rinse tank with fresh water. Periodically
inspect the recovery tank and decontaminate if
necessary, using a Hospital Grade Virucide or
a 1-10 bleach to water solution. Wastewater
should be disposed of properly.
4. Occasionally check filter screen at the bottom
of the solution tank and rinse clean with hot
water if necessary.
5. Inspect hoses for wear. Frayed or cracked
hoses should be replaced to avoid vacuum or
solution pressure loss.
6. Inspect power cord for wear or damage. This
cable will lie on wet carpet. To prevent
electrical shock replace cords that are frayed
or have cracked insulation immediately.
7. Clean all dirt and obstructions from drain valve
and gaskets to prevent possible leakage and
premature wear.
8. Run clean water through solution pump when
work is complete.
9. Empty both tanks and rinse, run vacuum (s) for
at least one minute to dry motor(s).
10. Store with access covers removed to allow
tanks to dry. DO NOT attempt to
repair hose!
Repairing high-
pressure hoses may result in severe burns and
serious injury.
PERIODIC MAINTENANCE
1. Twice a month, flush a white vinegar solution
(One quart vinegar to two gallons of water) or
anti-browning solution (mixed as directed)
through the extractor, turning pump switch
on/off several times, flush with clean water.
This will prevent build-up of alkaline residue in
the system.
2. Check hoses for wear, blockages, or damage.
Frayed or cracked hoses should be repaired or
replaced to eliminate vacuum or solution
pressure.
3. Check all handles, switches, knobs, electrical
cables and connections on your machine for
damage. If the cable insulation is broken or
frayed, repair or replace it immediately. Don’t
take chances with electrical fire or shock.
4. Clean out solution tank. Remove and clean
solution screen.
5. Clean outside of all tanks and check for
damage.
MONTHLY MAINTENANCE
1. Check all bearings for noise and wear.
2. Check all gaskets for wear and leakage.
3. Check pump pressure; observe spray pattern
and check gauge if necessary.
4. Check overall performance of machine.
SEMI-ANNUALLY
1. Check vacuum motor brushes.
LUBRICATION
For hose fitting lubrication, use a light silicone
lubricant which will not damage o-rings.
STORAGE
Thoroughly clean machine if it is to be stored.
Protect this machine from freezing while in
storage.

MAINTENANCE
Only qualified
maintenance
personnel are to perform the following repairs.
Vacuum Motor Carbon Brushes Replacement (Ametek)
STORMCHASER 86038760 03/06/07 4-2
VACUUM MOTOR REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove knobs holding recovery tank to solution
tank.
3. Tip recovery tank to expose one vacuum while
other is located in base of solution tank.
4. Locate the proper vacuum motor wires and
disconnect.
5. Unfasten screws holding vacuum to plate.
6. Remove the vacuum motor.
7. Reverse process to install vacuum motor
replacement.
Vacuum Motor Carbon Brushes Replacement (Windsor)
WARNING: The green
ground wire must be
attached for safe
operation. See wiring
diagram.
End Cap
Carbon
Brushes
If armature commutator is grooved, extremely pitted or
not concentric, the motor will need to be replaced or
sent to a qualified service center.
Important:
These brushes wear quicker as the length shortens due
to increased heat. Spring inside brush housing will
damage motor if brushes are allowed to wear away
completely.
Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less than
3/8" (9.5mm) long.
3
8[9.5mm]
Important:
These brushes wear quicker as the length shortens due
to increased heat. Spring inside brush housing will
damage motor if brushes are allowed to wear away
completely.
Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less than
3/8" (9.5mm) long.
3/8 (9.5mm)
Note: When replacing carbon brushes loosen wire
terminal BEFORE removing screws on bracket.
Note:
Place
stop in
groove.
Wir
e
Termina
WARNING: The green
ground wire must be
attached for safe
operation. See wiring
diagram.
End Cap
Carbon
Brushes
l
Wire Terminal
If armature commutator is grooved, extremely pitted or
not concentric, the motor will need to be replaced or
sent to a qualified service center.

MAINTENANCE
Only qualified
maintenance
personnel are to perform the following repairs.
SOLUTION PUMP REPLACEMENT
1. Turn off all switches and unplug the machine.
2. Remove knobs holding recovery tank to solution
tank.
3. Remove recovery tank to gain access to the
pump in base of solution tank.
4. Remove solution hoses from fittings on pump.
Disconnect wires.
5. Remove the screws that fasten the pump to the
solution tank.
6. Reverse process to install new replacement
pump.
LUBRICATE U-CUP WITH SUPERLUBE MONTHLY.
STORMCHASER 86038760 03/06/07
4-3
IN
OUT
PISTON
SPRING RETAINER PLATE
SPRING CAP
(BLUE- 200 PSI)
U-CUP

MAINTENANCE
STORMCHASER 86038760 03/06/07
PUMP REPLACEMENT KITS
200 PSI
4-4
PRESSURE REGULATOR
For best results with the pressure regulator, we recommend that you clean and lubricate
the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive.
1. Turn unit off before lubricating.
2. Remove cap, spring and spring retainer plate.
3. With fingertips remove piston and u-cup.
4. Wipe piston and u-cup clean of any film or scale.
5. Lubricate the piston and u-cup with Superlube.
6. Reassemble regulator.
7. With pump ON, re-adjust pressure regulator for normal operation.
PLUNGER & SEALS KIT
CAM & BEARING KIT
86201170
PRV NO. 250-79G
VALVE & O-RINGS KIT
86201160
PRV NO. 250-79F
86201150
PRV NO. 250-79E

TROUBLESHOOTING
STORMCHASER 86038760 03/06/07
PROBLEM CAUSE SOLUTION
Dead electrical circuit Check building circuit breaker or fuse box.
Loss of Power Faulty power cord Replace
Equipment not grounding Follow grounding instructions exactly
Receptacle not grounded Contact an electrician to check building’s wiring
Electrical shock Internal wiring problem Have a trained service technician check machine’s
wiring
Worn motor brushes Replace
Motor worn out Replace
Vac motor speed varies
or doesn’t run Faulty switch Replace
Loose vacuum dome Center and seal dome over tank
Crack in dome of poor joint Replace or repair using acrylic plastic cement only
Lint or dirt clogging vacuum
screen With power off clean screen
Loose cuffs on vacuum
hose Tighten cuffs turning counterclockwise
Vac motor seals leaking Replace
Floor tool vac chamber
clogged Wash out with hose. Pick lint out with a wire
Loss of vacuum
Vac motor, hose, or dome
gasket Replace
Pump inlet screen plugged Clean inlet screen
Pump air locked Press trigger to open valve on cleaning wand to
relieve air
Pump runs no solution Internal or external solution
line damaged and leaking Replace
Pump not primed Prime pump with provided hose. (pg. 3-3)
Internal pump components
wearing out Replace, see pump kit components (pg 4-3)
Pump runs, loss of
pressure Check valves in pump head
for particles or cuts in seals Take piston from BPR and lubricate with Superlube. If problem still exists change BPR kit
Unit not plugged in Connect unit to 3 prong grounded outlet
Pump will not run Loose wiring See dealer
Solution hose fitting
hard to connect Corrosion on fittings. Clean with steel wool. Soak in acetic acid (white vinegar). Lubricate lightly with silicone base lubricant.
Carpet not getting clean Severe soil conditions Make several passes at right angles to each other.
Use a pre-spray.
Carpet too wet Over saturation Adjust solution pressure to lower settings. Make
several passes without spray
Leaving carpet too wet Check for loss of vac pressure
Too much chemical Check label for correct solution concentration
Carpet browning Light carpet with no brown
prevention Go over carpet with browning prevent only
Solution hose connection Check for positive connection
Faulty pump Repair or replace
Faulty floor tool valve Repair or replace
Solution not flowing
properly Faulty pump switch Repair
4-5

NOTES:
STORMCHASER 86038760 03/06/07 4-6

CONTROL PANEL GROUP
STORMCHASER 86038760 03/06/07
8
7
3
6
5
2
4
1
11
9
10
13
12
5-1