Subaru 2001 IMPREZA User manual

FUJI HEAVY INDUSTRIES LTD. G1830GE6
2001 IMPREZA SERVICE MANUAL QUICK REFERENCE INDEX
BODY SECTION
This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles.
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition.
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts.
All information, illustration and specifi-
cations contained in this manual are
based on the latest product information
available at the time of publication
approval.
HVAC SYSTEM
(HEATER, VENTILATOR AND A/C) AC
HVAC SYSTEM (AUTO A/C)
(DIAGNOSTICS) AC
AIRBAG SYSTEM AB
AIRBAG SYSTEM (DIAGNOSTICS) AB
SEAT BELT SYSTEM SB
LIGHTING SYSTEM LI
WIPER AND WASHER SYSTEMS WW
ENTERTAINMENT ET
COMMUNICATION SYSTEM COM
GLASS/WINDOWS/MIRRORS GW
BODY STRUCTURE BS
INSTRUMENTATION/DRIVER INFO IDI
SEATS SE
SECURITY AND LOCKS SL
IMMOBILIZER (DIAGNOSTICS) IM
SUNROOF/T-TOP/CONVERTIBLE TOP
(SUNROOF) SR
EXTERIOR/INTERIOR TRIM EI

2001 IMPREZA SERVICE MANUAL QUICK REFERENCE INDEX
BODY SECTION
G1830GE6
EXTERIOR BODY PANELS EB
CRUISE CONTROL SYSTEM CC
CRUISE CONTROL SYSTEM
(DIAGNOSTICS) CC

EXTERIOR BODY PANELS EB
Page
1. General Description ....................................................................................2
2. Front Hood..................................................................................................9
3. Fender Panel.............................................................................................10
4. Front Door Panel.......................................................................................11
5. Front Sealing Cover..................................................................................13
6. Rear Door Panel .......................................................................................14
7. Rear Sealing Cover...................................................................................16
8. Trunk Lid Panel.........................................................................................17
9. Rear Gate Panel .......................................................................................18

EB-2
EXTERIOR BODY PANELS GENERAL DESCRIPTION
1. General Description
A: SPECIFICATIONS
Front hood
Front fender
Front fender Front door
SECTION A
SECTION D
SECTION C
SECTION B
SECTION E,F
Rear door
Door panel
Side sill
Rear door Rear quarter
Front door
BO0260
Section Part Specification
A Front hood to Front fender NA: 4.0 ± 1.0 (0.16 ± 0.04 in)
TURBO: 3.7 ± 1.0 (0.15 ± 0.04 in)
B Front fender to Front door 4.7 ± 1.0 (0.19 ± 0.04 in)
C Front door to Rear door 5.1 (0.20 in)
D Rear door to Rear quarter 4.6 (0.18 in)
E, F Door panel to Side sill 5.9 (0.23 in)

EB-3
EXTERIOR BODY PANELS
GENERAL DESCRIPTION
B: COMPONENT
1. FRONT HOOD
BO0248
(1) Front hood (5) Packing Tightening torque: N·m (kg-m, ft-lb)
(2) Seal (Front hood) (6) Clip T: 7.35 (0.75, 5.4)
(3) Hinge (7) Locking piece T1: 24.5 (2.5, 18.1)
(4) Hood grille

EB-4
EXTERIOR BODY PANELS GENERAL DESCRIPTION
2. FRONT DOOR PANEL
BO0249
(1) Gusset (7) Sealing cover Tightening torque: N·m (kg-m, ft-lb)
(2) Weatherstrip (Outer) (8) Checker T1: 7.35 (0.75, 5.4)
(3) Clip (Weatherstrip, outer) (9) Lower hinge T2: 18 (1.8, 13)
(4) Stabilizer (Lifter) (10) Upper hinge T3: 30 (3.1, 2.2)
(5) Stabilizer (Outer) (11) Door panel
(6) Stabilizer (Inner)

EB-5
EXTERIOR BODY PANELS
GENERAL DESCRIPTION
3. REAR DOOR PANEL
BO0250
(1) Weatherstrip (Outer) (7) Sealing cover Tightening torque: N·m (kg-m, ft-lb)
(2) Clip (Weatherstrip, outer) (8) Checker T1: 7.35 (0.75, 5.4)
(3) Stabilizer (Outer) (9) Lower hinge T2: 18 (1.8, 13)
(4) Stabilizer (Inner) (10) Upper hinge T3: 30 (3.1, 2.2)
(5) Door panel
(6) Bracket

EB-6
EXTERIOR BODY PANELS GENERAL DESCRIPTION
4. TRUNK LID PANEL
BO0251
(1) Torsion bar (4) Hinge ASSY Tightening torque: N·m (kg-m, ft-lb)
(2) Trunk lid (5) Cover T1: 7.5 (0.76, 5.5)
(3) Weatherstrip T2: 14 (1.8, 13)

EB-7
EXTERIOR BODY PANELS
GENERAL DESCRIPTION
5. REAR GATE PANEL
C: CAUTION
•Exterior body panels are heavy. Do not drop and
damage the panels. During removal and installa-
tion, do not damage the panel painting surface.
•While removing mounting bolts, using assistance
devices such as a support jack will help support the
panel.
•Be careful not to lose small parts.
BO0252
(1) Gas stay Tightening torque: N·m (kg-m, ft-lb)
(2) Hinge T: 25 (2.5, 18.1)
(3) Rear gate

EB-8
EXTERIOR BODY PANELS GENERAL DESCRIPTION
D: PREPARATION TOOL
1. SPECIAL TOOLS
2. GENERAL TOOL
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
925610000 WRENCH Used for removing and installing door hing.
927780000 REMOVER Used for removing and installing trunk torsion
bar.
B5M1117
B5M1118
TOOL NAME REMARKS
Support Jack Used for supporting door panel.