Subaru BRZ 2016 User manual

2016 AUGUST BRZ SERVICE MANUAL QUICK REFERENCE INDEX
FUJI HEAVY INDUSTRIES LTD. G4440GE
GENERAL INFORMATION
SECTION
This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles.
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition.
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts.
All information, illustration and specifi-
cations contained in this manual are
based on the latest product information
available at the time of publication
approval.
FOREWORD FW
HOW TO USE THIS MANUAL HU
SPECIFICATIONS SPC
PRECAUTION PC
NOTE NT
IDENTIFICATION ID
RECOMMENDED MATERIALS RM
PRE-DELIVERY INSPECTION PI
PERIODIC MAINTENANCE SERVICES PM
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FOREWORD
FW
Page
1. Foreword ....................................................................................................2
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FW-2
Foreword
FOREWORD
1. Foreword
A: FOREWORD
These manuals are used when performing mainte-
nance, repair or diagnosis of Subaru BRZ.
Applicable model:
2017 MY ZC*****
The manuals contain the latest information at the
time of publication. Changes in the specifications,
methods, etc. may be made without notice.
NOTE:
“SUBARU” means Fuji Heavy Industry Ltd. and its
affiliates and subsidiaries.
“SUBARU dealer” means an authorized SUBARU
dealer and/or repairer.
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HOW TO USE THIS MANUAL
HU
Page
1. How to Use This Manual ............................................................................2
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How to Use This Manual
HOW TO USE THIS MANUAL
1. How to Use This Manual
A: HOW TO USE THIS MANUAL
1. STRUCTURE
Each section consists of SCT that are broken down into SC that are divided into sections for each compo-
nent. The specification, maintenance and other information for the components are included, and the diag-
nostic information has also been added where necessary.
2. CONTENTS
The first page has an index with tabs.
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How to Use This Manual
HOW TO USE THIS MANUAL
3. COMPONENT
Illustrations are provided for each component. The information necessary for repair work (tightening torque,
grease up points, etc.) is described on these illustrations. Information is described using symbol.
To order parts, refer to parts catalogue.
Example:
HU-00017
(14)
(9)
(8)
(7)
(6)
(10)
(4) (10)
(22)
(11)
(19)
(17)
(15)
(13)
(12)
(18)
(16)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(11)
(10)
(9)
(12)
(13)
(19)
(18)
(20)
(17)
(16)
(24)
(10)
(25)
(5)
(4)
(4)
(4)
(3)
(3)
(3)
(2)
(1)
(21)
(15)
(23)
T7
T2
T2
T2
T2
T2
T2
T4
T5
T5
T8
T6
T6
T6
T11
T10
T1
T1
T3
T3
T3
T1
T9
T4
T5
T5 T3
T4
T3
T2
T4
T2
T1
T3
(20)
(21)
(23)
(22)
(10)
(24)
(25)
(26)
(35)
(34)
(27)
(14)
(28)
(29)
(31)
(32)
(37)
(30)
(33)
(36)
T3
T2
T1 ....
,
: Selective part
: Replacement part
: Sealing point
: Should be lubricated with oil.
: Should be lubricated with grease.
: Tightening torque
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How to Use This Manual
HOW TO USE THIS MANUAL
4. DEFINITIONS OF “NOTE”, “CAUTION”, AND “WARNING”
•NOTE:
Describes additional information to make works easier.
•CAUTION:
Describes prohibited matters to prevent vehicle or parts damage, or matters that requires special attention
during work.
• WARNING:
Describes matters that may cause serious damage to the operator or other person, or that may cause dam-
age or accident.
5. SPECIFICATIONS
If necessary, specifications are also included.
6. INSPECTION
Inspections to be carried out before and after maintenance are included.
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7. MAINTENANCE
• Maintenance instructions for serviceable parts describe work area and detailed step with illustration. It also
describes the use of special tool, tightening torque, caution for each procedure.
• If many serviceable parts are included in one service procedure, appropriate reference is provided for each
part.
Example:
8. DIAGNOSIS
Step-by-step process is employed for easier diagnosis.
(A) Component (D) Cautions (G) Tightening torque
(B) Process (E) Tool number of special tool (H) Illustration
(C) Reference (F) Name of special tool
HU-00020
1) Remove the manual transmission assembly
from vehicle. <Ref. to MT-33, REMOVAL, Manual
Transmission Assembly.>
15.Main Shaft
A: REMOVAL
11) Tighten the lock nuts to the specified torque us-
ing ST1 and ST2.
NOTE:
Secure the lock nuts in two places after tightening.
ST1 498937000 TRANSMISSION HOLDER
(A)
(B)
(C)
(D)
(G)
(E) (F)
(H)
Tightening torque:
120 N m (12.2 kgf-m, 88.5 ft-lb)
ST1
ST2
ST2 499987003 SOCKET WRENCH (35)
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9. SI UNITS
Measurements in these manuals are according to the SI units. Metric and yard/pound measurements are
also included.
Example:
Tightening torque:
44 N·m (4.5 kgf-m, 33 ft-lb)
The figure used in these manuals are described in the SI units and conventional units are described in ( ).
List of SI unit
Item SI units Conventional unit Remarks
Force N (Newton) kgf 1 kgf = 9.807 N
Mass (Weight) kg, g kg, g
Capacity L, mL or cm3L or cc 1 cc = 1 cm3= 1 mL
Torque N·m kgf-m, kgf-cm 1 kgf-m = 9.807 N·m
Rotating speed r/min rpm
Pressure kPa (Kilopascal) kgf/cm21 kgf/cm2= 98.07 kPa
mmHg 1 mmHg = 0.1333 kPa
Power W PS 1 PS = 0.7355 kW
Calorie W·h cal 1 kcal = 1.163 W·h
Fuel consumption rate g/kW·h g/PS·h 1 g/PS·h = 1.3596 g/kW·h
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