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SummerAire SWO User manual

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INSTALLATION and OPERATING
INSTRUCTIONS
SUMMERAIRE
GAMME SMO
SWO
INSTALLATION AND OWNER’S OPERATING INSTRUCTIONS
SWO COAL/WOOD/OIL COMBINATION FURNACE
READ AND UNDERSTAND THESE INSTRUCTIONS
BEFORE OPERATING YOUR SUMMERAIRE FURNACE.
SAVE THESE INSTRUCTIONS FOR REFERENCE
THIS FURNACE MUST BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER
AND WHERE REQUIRED BY LAW, A LICENCED TECHNICIAN.
SUMMERAIRE MFG.
PETERBOROUGH, ONTARIO
FOR SERVICE CALL:
NAME : __________________________
ADDRESS : ______________________
__________________________________
TELEPHONE : ____________________
Installation Instructions
Furnace Is Shipped In Six Packages:
1. Furnace heat exchanger, complete with fire and sash
pit doors, ash pan, grate bars, burner mounting plate,
fibre oil combustion chamber, panels including heat
exchanger spacer panel, clean out tool, brick guard.
2. Blower section (can be mounted left or right hand)
complete with blower, miscellaneous parts bag, filters
and centre panel for heat exchanger section.
3. Burner with flame retention head and oil combustion
safety control:
Field wiring junction box with transformer, solid fuel
relay, blower wiring harness, burner cable and fan limit
control with support;
Belt and pulleys;
Solid fuel damper motor;
Thermostats for solid fuel and oil;
Smoke baffle tool;
Blower motor;
Draft regulator;
Shaker handle.
4,5, & 6
Three cartons containing a total of 30 firebricks.
Installation of the combination furnace
Clearance to Combustibles
Top plenum 6”
Front Side Wood 48”
One Side 6”
Oil Burner rear side 24”
Flue Pipe 18”
Other Side 24”
Base or Floor non-combustible
Duct work may be reduced to 2” at 72” from plenum
Caution: Flue Pipe to Controls - 12”
Installation of the combination furnace
Location
Refer to C.S.A. B139 “CODE FOR INSTALLATION OF OIL
BURNER EQUIPMENT” for recommended installation
practices. Consider the following before placing the fur-
nace;
The furnace should be centrally located in relation to the
outlet registers, with large warm air ducts, for improved
heat distribution during electrical power failures, when
the furnace has to work on the gravity principle.
The flue connection to the chimney should be short and
direct and consist of as few elbows as possible.
Sufficient space must be provided for access to the
burner, the controls, and along one side and at the rear
of the unit to provide access to the filters and blower.
See above for required clearances.
To ensure an easy installation of the two part furnace,
prepare a cement pad size 50” X 45” at least 2” thick, as
level as possible. It makes alignment of the two parts
easier.
In all cases, local building codes should be observed.
Duct Connection
The return air duct connection should be tight, so that
the blower cannot draw air from he furnace room which
can interfere with the combustion air supply. A plenum
chamber or an elbow type connection may be used.
Sufficient air flow must be provided for efficient opera-
tion. An opening into the furnace room should be made
to the outdoors if there is not sufficient air infiltration. The
equipment has to be installed in accordance with the
standards of the National Board of Fire Fire Underwriters.
Authorities who have jurisdiction should be consulted
before installations are made.
MBFU Standards Include:
Standards for the installation of oil burning equipment.
NBFU No. 31.
Standards for the installation of air conditioning, warm
air heating and ventilating system. NBFU No. 90.
Building code standards for the installation of heat-
producing appliances, heating, ventilating, air condi-
tioning, blower and exhaust systems.
Chimney and Flue Pipe
The chimney should be thoroughly inspected and
cleaned to ensure safe furnace operation.
It is very important that the chimney has an adequate
capacity and develops a good draft for proper combustion.
Installation of the Combination Furnace
(continued)
Chimney and Flue Pipe
.03 to .05 inches WC at the flue connection of the fur-
nace, and .01 to .03 inches draft over the fire. Maximum
chimney draft should never exceed - 0.03” WC since a
power failure could cause wood or coal fire to burn out
of control.
The flue pipe must be full size and not lighter than No. 24
gauge black iron pipe. The flue pipe connection should
be short and direct with as few elbows as possible and
should slope up toward chimney. Make certain the flue
pipe or thimble does not project into the chimney flue. All
sections of the flue pipe should be fastened with sheet
metal screws. Under no circumstances should the flue
pipe contain a hand-operated damper.
Warning: Do not mount flue pipe close to or in front of
limit and operating controls.
Draft Regulator:
The draft regulator may be located on either the vertical
or horizontal section of the flue pipe. The best location is
18” from the furnace flue outlet. The regulator must be
level (without leaning forward or backward) and the pivot-
ing axis has to be horizontal. Follow instructions for
installation which is supplied with the Draft Regulator.
Thermostats:
Select a location which is representative of the average
house temperature, usually the living room. The thermo-
stats should be mounted on an inside wall, never where
they will be subjected to drafts (warm or cold), above a
radio or television set, or where the sun’s rays or heat
from registers will affect them. See instructions supplied
with the thermostats.
For masonary chimneys consult manufacturers’ tables.
Furnace Assembly:
Set down the heat exchanger. Before assembling the
blower section, assemble motor, adjust the leg for belt
tension. Install blower and motor pulley. Assemble the
motor to the blower section on the motor mounts which
are already in place. Line up pulleys with straight edge by
sliding motor along the track and fix position with bolts.
Install belt - tighten it by adjusting the leg, leaving belt
movement to a maximum of one inch under finger pres-
sure. Install motor wiring harness using push on connec-
tions. NOTE: Green centre wire goes to the ground, two
outside wires on motor leads are interchangeable.
Remove lower spacer panel screws from furnace section.
Assemble the blower section by tilting it, so the flames fit
into the heat exchanger section. Screw both sections
together.
How To Mount The Burner:
The burner is flush mounted with three positioning bolts
on the front plate. Connect the burner conduit cable pro-
vided on the wiring harness - follow wiring diagram.
Check nozzle size, tightness and chamber alignment.
Set up burner to #1 Smoke.
Wiring The Furnace: Drawing #3
Each furnace is supplied with the necessary wiring har-
ness. Follow diagrams for wiring and correct location of
the controls included in these instructions.
All electrical equipment and wiring has to installed follow-
ing the requirements of the Canadian or U.S. electrical
code as well as regulations of local authorities.
Solid Fuel Damper Control: Drawing #1
The thermostat for the solid fuel section activates the
damper control - which in turn moves the damper flap. It
is essential that the damper control is at all time in per-
fect working order.
Note: Adjust damper chain so that damper flap opens no
more than 1/2”.
When oil is used as fuel close all combustion air inlets to
solid fuel side of furnace. Excessive air decreases the oil
burner efficiency.
How To Install Fire Brick: Drawing #2
1. Place bottom row of bricks in fire box. Make sure
bricks are in brick plate support frame which is an
integral part of the box.
2. Repeat second and third rows of brick.
3. Install stainless steel front brick guard using bolts
provided.
4. Install fourth row of brick, sides and back.
5. Install “U” shaped top brick guard, inserting open ends
of guard into loops provided on inside of door opening.
Note: *Due to the taper design of firebox mortar is not
required.
* Grates are shipped installed in furnace.
Secondary Air
Control Side
Open link in chain
Damper motor and bracket
Drawing No. 1
Round holes for secondary air
Secondary Air Control
Summeraire Model S.W.O.
Drawing No. 2 Fire Brick Layout and Installation
Fire brick retaining angle
(fits over top row of bricks)
Stainless steel brick guard
(secured inside fire door with two screws)
Summeraire Model S.W.O.
Drawing No. 3
Instructions for Wiring and Control Position S.W.O. Furnace
Fan & Limit bracket
Fan & Limit Control
Wire harness 6” min. from flue
Straight connector
Solid fuel relay
Junction box
Straight connection
Front plate
Wire harness
(4” Min. from Front plate)
Straight connector
Oil burner
Heat Exchanger
space panel
Summeraire Model S.W.O.
Cable clips
Oil relay
Junction box
12”
7”
Fan & Limit Control
Wire Harness Orange
Black
White
Orange
Honeywell R8405C
White Rogers 8A05A - 4
120 V Supply 60 Cycle Fused
with 15A Time Delay
G. L1. N.
Flame Sensor
NOTE: IN U.S.A. ALL WIRING TO BE DONE
IN ACCORDANCE WITH N.F.P.A. 70
NATIONAL ELECTRICAL CODE.
Oil
Relay
Damper
Motor
Oil
Wood
Thermostats
Solid
Fuel
Relay
Ground
Burner Motor
Field Wired
Wire for Two Speed Option (Extra)
Factory Wired
Blower Motor
L4064L
Fan - Limit
L4064R
Fan - Limit
Summeraire Model S.W.O. Wiring Diagram
Specifications for SWO Furnaces
B.T.U. 112000 124000 135000 140000 151000 169000
BONNET
*NOZZLE 1.00 - 70°NS 1.10 - 70°NS 1.20 - 70°NS 1.25 - 70°NS 1.35 - 70°NS 1.25 - 70°NS
COMBUSTION SA-2 SA-2 SA-2 SA-2 SA-2 SA-2
CHAMBER
AIR 2 - 16 X 24 2 - 16 X 24 2 - 16 X 24 2 - 16 X 24 2 - 16 X 24 2 - 16 X 24
FILTERS
EXT. .20” .20” .20” .20” 20” 20”
STATIC
C.F.M. 1300 1350 1450 1500 1700 1900
BLOWER MAKE DELHI DELHI DELHI DELHI DELHI DELHI
BLOWER SIZE G10-2 G10-2 G10-2 G10-2 G10-2 G10-2
BLOWER 8” 8” 8” 8” 8” 8”
PULLEY
MOTOR 3-1/4X 1/2 3-1/4X 1/2 3-1/4X 1/2 3-1/4X 1/2 3-1/4X 1/2 3-1/4X 1/2
PULLEY
TURNS 4-1/2” 3-1/2” 2-1/2” 2” 1-1/2” 1”
OPEN
MOTOR 1/3 1/3 1/3 1/3 1/3 1/2
H.P.
BELT 40” 40” 40” 40” 40” 40”
SIZE
BURNER FAFC - 2 FAFC - 3 FAFC - 3 FAFC - 3 FAFC - 3 FAFC - 3
SHIPPING 1020 1020 1020 1020 1020 1020
WEIGHT
* Note:
All nozzles are semi solid spray pattern
Units are shipped with maximum nozzle for each model: nozzles can be changed within specified ranges for
desired output (see above)
SEE LABEL FOR NOZZLE SHIPPED IN UNIT
“PULLY TURNS OPEN” shown above is a guide ONLY, UNIT IS TO BE ADJUSTED TO GIVE 85° F
TEMPERATURE RISE
MODEL SWO-124-2 SWO-124-3 SWO - 151 SWO - 169
Installation of the Combination Furnace (cont’d)
Installation Tips
*Minimum Duct sizes
Model Supply Air Return Air
SWO 124 220 Sq. In. 250 Sq. In.
SWO 152 240 Sq. In. 280 Sq. In.
SWO 169 260 Sq. In. 300 Sq. In.
* The supply air extended plenum size should be the
same as “Minimum Square inches” shown in above
table for 8-10 feet from furnace, then gradually
reduced to the end of the duct system.
* Use a minimum pipe size of 6 inches in diameter in
runs and in no case smaller than 5 inches in diameter.
* Recommended minimum warm air plenum height 24”
* Set blower C.F.M. to obtain 85°F temperature rise
through unit, when fired on oil.
Finally
We stress that it is your obligation to see that:
1. Owner receives
A) “Owner’s Operating Instructions”
B) This set of Installation Instructions
2. That installation is made in accordance with C.S.A.
Installation Standard B 139 or the National Building
Code or NBFU No. 31
3. Owner is fully instructed in operating furnace, and in
all procedures necessary to ensure its complete and
safe operation.
Limited Warranty SWO
Trent Metals Limited warrants, on a limited basis, this fur-
nace to be free from defects in manufacturing as follows:
1. Heat exchanger is warranted for a period of ten years
as detailed below.
2. Electric controls and outside casing (or jacket) are
warranted for a period of 1 year from the date of
installation.
3. Furnace incorporating any of the below listed features
shall carry a 1 year warranty from date of installation
on this equipment:
a) Combustion air fan (in place of draft damper
motor), blower fan and motor.
b) Grates and shaking mechanism
c) Firebrick, providing it is properly installed and
not damaged by careless firing habits.
Heat Exchanger Limited 10 Year Warranty
Cost to owner of replacement heat exchanger expressed
as a percentage of the retail price in effect at the time of
shipment of the replacement heat exchanger.
*First 5 years after date of original installation
0% (replaced no charge)
*From year 5 through year 6 20%
*From year 6 through year 7 40%
*From year 7 through year 8 50%
*From year 8 through year 9 60%
*From year 9 through year 10 80%
*From year 10 and over 100%
The foregoing warranty applies only where installation
has been made in full accordance with Federal and Local
Laws and Codes or ordinances applying to installation of
Wood (or Coal) burning furnaces, and failure is not
caused by abuse, or failure to observe proper operating
instructions and cleaning suggestions accompanying the
furnace; furnace has been fired with the proper type of
fuel and maintained in accordance with our instructions;
furnace has not been fired at an input in excess of its
rated or designed capacity; furnace has been installed
where standard or normal atmosphere prevails and the
unit is not subject to excessive humidity, dust conditions,
or chemical atmosphere of any type or any kind which
may cause accelerated metal corrosion.
Warranty extends only to the repair or replacement of
parts returned, freight prepaid, to us, and which prove
defective after inspection and testing by us. Any labour
involved in effecting repair or replacement is excluded
from the warranty and Trent Metals Limited assumes no
responsibility for consequential damages of any kind to
persons or property.
The following forms part of this warranty and is intended
to elaborate on specific points of our Limited Warranty:
- Warranty on above units will be denied as per the
following:
1. Rusting of the secondary heat exchanger where obvi-
ous cause is improper cleaning; particularly at the end
of each heating season to prevent damp creosote
from attacking the heat exchanger material: or, a
defective or improperly installed humidifier leaking
water onto the heat exchanger.
2. Warpage and cracking above the top row of firebrick.
Note: Your furnace requires periodic cleaning throughout
the heating season. Also - at the end of the heating
season your furnace must be completely cleaned
including all areas of the secondary heat exchanger
where creosote residue may accumulate and attract
moisture from damp basement areas.
Remember the warranty of this unit specified it covers
the materials and workmanship of the unit. It does not
cover damage resulting from improper firing practices
or maintenance procedures.
Please follow our instructions and keep your unit oper-
ating at peak efficiency and keep the warranty on your
unit valid.
A heat exchanger replaced under warranty, assumes only
the remaining unexpired portion of the 10 year warranty
period, determined by the date of original installation.
This is the only warranty applicable to Summeraire
Furnace.