Super Handy GUO097 User manual

Operator's Manual
REV 1.5
WARNING:
Carefully review and understand all INSTRUCTIONS prior to operating this device. Failure to
follow the safety rules and other basic safety precautions may result in serious personal injury.
Keep these instructions in a safe place and accessible so that they can be reviewed as required.
Keep these instructions to assist in future servicing needs.
330Lbs Material Lift

INDEX
1. WARNING -------------------------------------------------------------------------------- 1
2. MAIN USE -------------------------------------------------------------------------------- 1
3. TECHNICAL SPECIFICATIONS ---------------------------------------------------- 1
4. ASSEMBLY ------------------------------------------------------------------------- 2~6
5. COMMISSIONING&PREPARATION ---------------------------------------------- 6
6. MAIN COMPONENTS----------------------------------------------------------------- 7
7. OPERATION ------------------------------------------------------------------------ 8~10
8. MAINTENANCE ----------------------------------------------------------------- 10~13
9. TRANSPORTATION&STORAGE ------------------------------------------------ 13
10. WARRANTY ------------------------------------------------------------------------- 13
11. TROUBLE SHOOTING ------------------------------------------------------------ 14
12. EXPLODED AND PARTS LIST -------------------------------------------------- 15

1. WARNING
• Before using or performing maintenance on your Material Lift, please read the manual
thoroughly to familiarize yourself with the proper usage of and maintenance of your product.
• This Material Lift should only be used in a professional and safe manner, Maintenance and
Testing Personnel should only use this equipment when necessary.
• The material lift must be inspected before use, if a material lift is damaged, has malfunction-
ing or missing parts, do not use, contact the manufacturer for replacememt parts.
• Unauthorized modifications to the product in any way are not permitted and can be danger-
ous. Unauthorized modifications will automatically void all product warranty and the manufac-
turer bears no liability to damages or injuries caused by such unauthorized modifications.
• Do not place your legs, feet or other body parts under the lift during using.
• This lift is not designed for the use of transporting or lifting people, pets or livestock of any sort.
• To avoid the risk of lift overturning when loading, ensure that the center of gravity of the heavy
objects is in the right place on the forks or flatbed (refer to 7.1).
• All heavy objects should be centered properly before lifting or moving the unit.
• Do not turn the winch counterclockwise to lift weight.
• Do not put polyethylene rope close to a fire source or sharp objects,such as blade.
• Do not overload the lift.
• The operator must not leave the lift unattended while in use during the lifting process of the
heavy objects. When walking away from the Lift, operator must lower the height of the heavy
objects.
• Do not remove or obscure the labels on the lift, make sure all labels are clear and easy to
read, otherwise do not use it.
• Do not operate this material lift if you are under 16 years old.
2. MAIN USE
Material lift with compact design and ease of operation. Intended for small and medium-sized
warehouses, processing workshops, home areas handling or loading and unloading heavy
objects, can achieve short distance or small space to move heavy objects and other opera-
tions.
3. TECHNICAL SPECIFICATIONS
• The maximum load capacity of the heavy objects in area
from center to root area is 330Lbs (150Kgs).
• The maximum load capacity of the heavy objects in head
area is 156Lbs (70Kgs).
EN 1
SKU#
Lifting Height
Max. Lifting Weight
Load Mode
Lift Height
Fork Size
Plate Size
Item Size
Net Weight
GUO097
39.37" (1000mm)
330Lbs (150Kgs)
Fork; Flatbed (option）
3.14"~39.37"(80~1000mm)
23.62"x17.71"(600x450mm)
23.42"x17.79"(595x452mm)
38.2"x23.6 "x51.2" (970x600x1300mm)
79Lbs(36Kgs)
Fork Center
Head
Area
Head
Area
Root
Area
Root
Area

4. ASSEMBLY
EN2
Part No.
1
2
3
4
5
Description
Primary frame
Wheel 8"
Bushing
Wheel carrier
Fork
Q’ty
1
2
2
2
2
Part No.
6
7
8
9
Description
Flat plate
Handlebar
Winch handle
Wheel Axle
Q’ty
1
1
1
1
D-pin
2 pcs
R-pin
2 pcs
Pin
2 pcs
Hex socket round
head bolts M8x45
2pcs
Hexagon Bolt
M12x65
2pcs
Hexagon flange bolt
M8x30
2pcs D-pin 8x80 2pcs

Assembly Steps
Step 1: Wheel Axle Installation
Insert the wheel axle (A) into the holes of the base (B)and pedals (C, D). (See Fig.1)
Step 2: Wheel Axle Fixation
Insert the flange bolt M8x30 (B) into the hole of the wheel axle (A), and tighten the bolt. (See
Fig.2)
EN 3
Fig. 1
Fig. 2
A
B
A
B
D
C

Step 3: Wheel Installation
Use hexagonal bolt (A) M12x65 to tighten the bushing (B), wheel (C), and wheel axle (D).
(See Fig.3)
Step 4. Wheel Carrier Assembly Installation
Insert the wheel carrier assembly (A) into the base (C), aligning the holes, then use the
D-shaped pin (B) to insert into the base holes and secure it in place.(See Fig.4)
EN4
Fig. 4
Fig. 3
A B C D
A
B
C

Step 5. Fork
Insert the fork (C) into the fork interface (A), making sure the fork (C) hole is aligned with the
fork interface (A) hole. Insert the D-pins (B) into the fork interface (A) holes and secure them.
Recommended tools: rubber hammer- knock the fork into the hole. (See Fig.5)
Step 6: Flat plate
First,the flat plate (B) is placed flat on the fork (C).Second, the holes on both sides of the plate
and the fork are aligned.Third,the Pin (A) is inserted and fixed with an R-pin (D). (See Fig.6)
EN 5
Fig. 5
Fig. 6
A
B
C
B
A
D
C

Step 7: Handlebar
Insert the handlebar (B) into the locating block (A) and tighten with M8x45 bolt (C). (See Fig.7)
Note: Ensure that the handle is facing downward.
Step 8: Winch handle
First, insert the handle (A) and washer (C) onto the winch in the sequence shown in the
diagram, and tighten the handle with M12 nut (B). (See Fig.8)
5. COMMISSIONING&PREPARATION
1. Check that all bolts are tightened securely before operation.
2. Perform a No-load test run prior to initial usage, to confirm that the universal wheel rotation
flexible, forward and backward movement freely.
3. Verify that the weight being handled or loaded does not exceed 330lb (150Kgs).
4. This equipment with brake device, please park on flat ground. Never leave or park your materi-
al Lift with a heavy load on any slope.
EN6
Fig. 7
A B C
Fig. 8
A
B
C

EN 7
6. MAIN COMPONENTS
Part No.
1
2
3
4
5
6
Description
Universal wheel (2")
Directional wheel (8")
Brake pedal: control equipment parking
Fork; Plate
Roller
Positioning pin
Part No.
7
8
9
10
Description
Polyethylene rope
Winch: handle clockwise rotation to
lift the fork height, counterclockwise
rotation to lower the fork height.
Handle
Polyethylene rope roller
4
5
6
7
8
9
10
1
2
3

7. OPERATION
7.1 Placement of heavy objects
a. Place the heavy objects on the fork flatbed with the center of the heavy objects aligned with
the center of the fork (shown as below).
b. If the heavy objects may slide, always center the heavy objects and secure it to the forks.
EN8
Center of the heavy objects is close to or aligned with the center line of the forks.
Heavy Objects Center
Heavy
Objects
center
deviation
from fork
center
Heavy Objects CenterHeavy Objects Center
Fork Center Fork Center
Fork Center

7.2. Operation of the brake mechanism
a. When moving the lift, make sure the brake device of the lift is in the off position. the operation
method is: press the pedal with your foot to release the break, as shown below (See Fig. A)
b. When the lift truck is stopped or parked for a long time, in order to avoid the risk caused by the
sliding of the lift truck, the brake device needs to be in the engaged position, and the operation
method is: press the brake pedal with your foot. (See Fig. B)
7.3. Heavy Objects handling
7.3.1 Basic operations
a. Place the heavy objects on the lift, see 7.1 for
details of placement.
b. Before moving the lift, make sure the brakes
of the lift are released. When the lift is stopped
or parked for a long time, the brakes should be
in the braking state (see 7.2 for details of
operation).
7.3.2 Tilt operation
If the lift truck carries heavy objects within 60Kgs,
in order to increase the driving speed and
improve the working efficiency, the lift truck
(including the heavy objects) can be tilted at a
suitable angle and operated in the following way.
a. Fork height from the base not exceeding
200 mm.
b. Holding the armrest position with both
hands.
c. Hold the wheel axle of the base with the foot and use both hands to tilt the lift back at the right
angle.
d. Maintain the proper angle of backward tilt and drag the lift to travel.
e. Step on the wheel axle of the base with your foot and slowly put down the lift until all four
wheels touch the ground.
EN 9
Fig. BFig. A

7.4. Positioning pin operation
To prevent the forks from sliding when handling
the lift, please screw the star bolt into the hole
of the tube to fix the forks.
Please loosen the star bolt when you need to lift.
7.5. Folding handle operation
Folding operations.
a. Pull the handle outward for a short distance.
b. Then turn the handle to the inside, you can
complete the folding operation.
7.6 Indexing pin operation
If the handle is in the locked state, pull out the
index pin in the direction of the arrow and rotate
it 90 degrees to perform the lifting operation;
otherwise, insert the index pin into the positioning
hole to lock the handle, which can prevent fork
or flat slides down
8. MAINTENANCE
8.1 Directional wheel replacement
a. Loosen the bolts and remove the bushing
and wheels.
b. Replace with new wheels and tighten them
along with the bushing using bolts.
8.2 Universal Wheel Replacement
a. Loosen the four M5 locknuts first, then
remove the universal wheel.
b. After replacing the universal wheel,
tighten the four M5 lock nuts.
EN10

8.3 Pulley replacement
a. Remove the retaining ring from the pin, and
then pull out the pin.
b. Using the new pulley, place the polyethylene
rope in the groove of the pulley and place
the pulley at the installation position, put
the pins in order and use the tool to put
the retaining ring into the pins to
complete the replacement of
the pulley.
8.4 Flat plate replacement
a. Adjust the fork (including the plate) to a
convenient operating height.
b. Take out the R-Pins on both sides and
remove the flat plate respectively.
c. Place the replacement plate on the forks
and insert the R-Pins into the pin holes
of the forks and plate on both sides
respectively (lock them) to complete
the plate replacement.
8.5 Fork replacement
a. Remove the D-pins from each side and pull
out the forks in the downward direction.
b. Insert the new fork into the mounting
interface and insert the D-pins into the
pin holes and lock them respectively.
c. Replace the fork on the other side
according to the above steps.
EN 11

8.6 Polyethylene rope replacement
Note: Before replacing the polyethylene rope,
make sure the fork in the lowest position, for
safety reasons, it is recommended to make
the polyethylene rope in the loose state.
a. Disassembly of polyethylene rope.
①Disassembly of polyethylene rope and
support plate: first unscrew the nut, pull
the wire rope with your hand, and pull
out the screw with the other hand.
② Disassembly of polyethylene rope and
winch.
• Loosen the 2 nuts first and remove the
platen.
• The polyethylene rope in turn from the
winch hole C, hole B and hole A pull out,
pull out the process needs to be operated
carefully to avoid the elasticity of the
polyethylene rope injury.
• Remove the polyethylene rope from the
winch shaft and pull it out from the pulley
to complete the removal of the
polyethylene rope.
EN12
A
C
B

EN 13
b. Installation of polyethylene rope.
①Installation of polyethylene rope and winch.
• First insert the polyethylene rope (unbuckled
end) into the groove of the pulley first.
• Thread the polyethylene rope through hole A
(inside-out), hole B (outside-in) and hole
C (inside-out) of the winch in turn and place
the end of the polyethylene rope between
the two screw holes.
• Two screws into the screw holes (from inside
to outside), the pressure plate into the
screws and press the polyethylene rope,
tighten the nut, complete the polyethylene
rope and winch installation.
②Polyethylene rope and support plate
installation: the fork is in the lowest position,
pull the other end of the polyethylene rope
by hand, so that the press button through
hole and the support plate installation hole
concentric alignment, screws into the hole
and lock the nut, that is, the completion
of the installation of polyethylene rope.
9. TRANSPORTATION&STORAGE
1. When storing the product, it should be stored in a cool, dry and dust-free place, avoiding direct
sunlight and rain.
2. When transporting, loading and unloading the products, it is strictly prohibited to throw, drop,
throw, and trample and other barbaric operations.
10. WARRANTY
Twelve (12) months for workmanship of the product, except for wearing parts. Warranty period
starts from the product purchase date. Warranty covers material quality and workmanship only.
Warranty does not cover product for issues caused by improper usage or any operation not in
accordance with the specifications of this manual. Any modification or tampering with the
product in any way voids the warranty.
A
A
C
B
C
B

EN14
11. TROUBLE SHOOTING
1. Normal maintenance and regular servicing will extend the life of the equipment.
2. The following troubleshooting guide lists the most common problems, causes and solutions.
Problem(s)
Abnormal noise
or jamming when
the winch handle
is rotating.
The lift does not
move smoothly or
has strange noises.
Possible Cause
1. Foreign objects on the polyethylene
rope.
2. Polyethylene rope breakage.
3. Roller damage.
4. Sliding rail with foreign objects.
5. Slide rail roller damage.
6. Star bolt is not disengaged.
1. Universal wheel damage.
2. Directional wheel with foreign
objects.
Corrective Action
1. Clear the foreign body of the
polyethylene rope.
2. Replace the polyethylene rope.
3. Replace the roller.
4. Remove foreign objects from
the slide rail.
5. Replace the slide rail roller .
6. Star bolt dislodged.
1. Replace the universal wheel.
2. Removal of foreign bodies.

EN 15
Part No.
1
2
3
4
5
6
7
8
Description
Polyethylene rope pulley
Primary frame
D-pin
Wheel Axle
Directional wheel
Wheel carrier
Universal wheel
Nut M5
Q’ty
1
1
6
1
2
2
2
8
Part No.
9
10
11
12
13
14
15
16
Description
Fork
Flat plate
Pin
R-pin
Polyethylene rope
Handlebar
Hexagon Bolt M12x65
Bushing
Q’ty
2
1
2
2
1
1
2
2
12. EXPLODED VIEW AND PARTS LIST

Size: 145x210mm REV 09/11/23 6.02.00054157克双铜
Great Circle USA
Support Line: 1-866-493-0524
Email: [email protected]
www.superhandyus.com