Super FKH User manual

High Pressure Filter made from single-piece injected barrel
Superior Performance
Unbeatable Pricing
Pride in Workmanship
Energy Efficient
Rugged Construction
—Before beginning operation, read this manual carefully!—
*Thank you for purchasing this SUPER product. Please read this
manual carefully in order to ensure that you use the appliance safely
and correctly.
*Be sure to keep this manual in a place where it will be easily
available for reference.
OPERATION MANUAL
FKH

-1-
INDEX
1. Introduction
zModelandStyle 2
2.CautionsinInstallation 3
3.WarningsinOperation 4
4. Operation 5
5.MaintenanceandRepair 5
6.ConstructionandPartsTable 6
7. Trouble Shooting 7
8. Filter Maintenance Record 8
9.FAQ 9
10.InformationData 10
11. Quality Guarantee 11

-2-
1. INTRODUCTION
zModel and Style
FKH --- 2008 F B J N - 65 D
(1) (2) (3) (4) (5) (6) (7) (8)
(1) FKH – Type
(2) Cartridge: 1004: 10” x 4pcs ; 1008 : 10” x 8pcs ; 2004 : 20” x 4 pcs ;
2006: 20” x 6 pcs; 2008: 20” x 8 pcs; 2010 : 20” x 10 pcs;
2018: 20” x 18 pcs; 3008 : 30” x 8 pcs, 3018 : 30” x 18 pcs
(3) In/Outlet Fitting: F – Flange U - Union
(4) B – Cartridge nut (no activated carbon set) ; C – Cartridge plate fixture
(5) J – JIS fitting, D – DIN fitting, A – ANSI fitting
(6) N-NBR, V-VITON, E-EPDM
(7) In/Outlet: 65 – 65 x 65mm ; 50 – 50 x 50mm ; 40 – 40 x 40mm ; 25 – 25 x 25mm
6A – 65 x 50mm; 5A – 50 x 40mm
(8) FRPP Bracket: A, B, C, D
FKH --- 7161 F U J N - 65 D
(1) (2) (3) (4) (5) (6) (7) (8)
(1) FKH – Type
(2) Cartridge: 4161: 4φx 16” bag ; 4251 : 4φx 25”bag ; 7161 : 7φx 16”bag ;
7251: 7φ x 25” bag ; 7321: 7φx 32”bag; 8161 : 8φx 16”bag;
8251: 8φ x 25” bag
(3) In/Outlet Fitting: F – Flange U - Union
(5) U : Bag
(7) J – JIS fitting, D – DIN fitting, A – ANSI fitting
(8) N-NBR, V-VITON, E-EPDM
(7) In/Outlet: 65 – 65 x 65mm ; 50 – 50 x 50mm ; 40 – 40 x 40mm ; 25 – 25 x 25mm
6A – 65 x 50mm; 5A – 50 x 40mm
(8) FRPP Bracket: A, B, C, D

-3-
2. CAUTIONS IN INSTALLATION
1. Fix the pipeline to keep it from vibrating or moving.
2. Make sure that the pipe connections are sealed and air is not entering the system.
3. If the filter must be installed outdoors, it is essential to provide adequate covering.
4. Choose heat resistant pipes if the temperature of the solution is higher than 60℃.
5. Before connecting tubing to the pump attachments, the tubes should be washed to
remove any extraneous matter there may be such as welding pellets, cut-off from
gaskets, etc.
6. Set a foot-valve at the end of inlet pipe. Secure the inlet pipe to keep it from
moving or bending if using soft pipes. (We recommend stiff pipes inside the tank.)
7. Place the machine in an upright position and on a sturdy resting place.
8. When the pump inlet and outlet are lower than the liquid level of the tank, install
valves on the inlet and outlet pipe to prevent siphoning.
9. Please make sure that the inlet connecting flange is equal in diameter with the
inlet flange, and the outlet connecting flange is the same size as the outlet flange.
Please also make sure that all the nuts and bolts are adequately tightened,
including the wing nut on the top cover.
Warning: Under-tightening and over-tightening may result in flawed
performance and even safety hazards. Under-tightening may lead to the
development of leaks, while over-tightening may strip or break the bolt. Please
have someone experienced in the installation of this type of equipment to set up
the system.

-4-
3. WARNINGS IN OPERATION
1. Place the machine in a horizontal position and on a sturdy-resting place. Fix the
piping stability to avoid the damage.
2. Before repair, read this manual carefully to realize every parts and operating
schedule.
3. Different chemical solutions mixed together will cause reaction and even heat to
damage the machine. Don’t apply different chemical solutions with the same
machine. If needed, Contact with our technician.
4. Any misuse of this equipment such as modifying parts, pumping incompatible
chemicals and fluids, using worn or damaged parts is not recommended.
Following the safety instructions.
5. Most of the electronic-plating liquids contain hydrogen. It is released during
electrolysis, and it will remain in the barrel. If the filter hasn’t been used in a long
time, pressure will build inside the barrel and may cause an explosion. Gaseous
chemical element should be let out through the air drain valve. If the filter is not
to be used for a long time, the air drain valve should be kept open to prevent a
build-up of volatile fumes.
6. The flow rate should be checked periodically that to make sure it is normal. Clean
the medium on a schedule. When the pump dry-runs for a long time, the liquid in
the pump will be very hot and vaporize. Pressure inside the barrel will build up
and can potentially explode. Never forget to double-check the inlet to make sure it
is open before operating. Dry running will damage the pump and filter.
7. Please operate the filter only during working hours. Unplug the machine when it
is not operating. To prevent the filter from dry-running, never have the machine
on without an operator.
8. Don’t place the filter outdoors. The sunlight will weaken the barrel material.
9. The working pressure should not be higher than 3 kg/cm2and the liquid
temperature should be lower than 70℃.

-5-
4. OPERATION
1. Before operating, please make sure all pipes are well assembled, and secure the
in-outlet pipes to the tanks to avoid vibration.
2. Make sure the cartridge settled in place in the tank and secured according to the
instruction.
3. Make sure the Cover handle are well-assembled, turn the cover handle clockwise
to close, counterclockwise to open.
4. Before starting the motor, please check the power supply and make sure it
satisfies the voltage requirement for the motor.
5. Before starting the pump, please check the gauge seat of the pressure gauge. It
should be full of clean water or oil, then close the gauge tightly to assure its
precision.
6. Make sure the in-outlet pipes are installed properly. For example, the in-outlet
valves should be open, there should be no flaws in installation, the liquid level
should be normal, and there should be no apparent damages on the pipes.
7. When the working environment or liquid is harmful to humans, please wear
protective clothing, mask, shoes and any other necessary protective devices.
8. Make sure the running direction of the motor is correct. No fluid will come out of
the outlet if it is running in the wrong direction. Switching the phase will correct
the problem.
9. Take the necessary precautions. For example, make sure that the valves, the level
of liquid in the tank and the circuit breaker are all within their normal limits.
10. Shut down to replace cartridge when the pressure read goes up to "cleaning" or
the flow drops obviously. If the cartridge get blocked, shut down the pump to
clean or replace the cartridge before re-start.
5.MAINTENANCE AND REPAIR
1. Be sure the power is off.
2. Drain out the chemical solvent inside the pump and close the inlet and outlet
valves.
3. The service personnel must wear proper protection such as gloves, mask, glasses,
overall, and anything else necessary to protect the skin from coming in contact
with the liquid being pumped.
4. The height between the tank and the filter must not differ. If it does, it will cause
siphoning.

-7-
7. TROUBLE SHOOTING
Trouble Possible Cause Remedy
Cartridge plate fixture and handle are
not fully secured or tamis bags are
not in place.
Examine if the parts are positioned
correctly and lock by the plate fixture
tightly.
Imperfect filtration. There are impurities remaining in the
barrel. Clean the barrel with some clean water when cleaning filter.
No liquid appears from the
outlet and the pressure is very
high during operation.
Filter medium and outlet pipe are
blocked.(For example, valves are not
open.)
Clean the medium or examine outlet
pipe. Open in-outlet valves.
The filter medium is cleaned.
There is little outpouring of
liquid and the pressure is high.
Filter medium’s tubes are blocked;
impurities can’t be removed. Replace the whole filter cartridges with new ones.
No liquid appears inside of chamber. Check and repair the pump.
Inlet valves are not open. Check the inlet pipe.
No liquid appears in outlet and
no pressure indications. Air is sucked in the inlet pipe or the
pipe is blocked. Open inlet valves.
The pump sucks in air. Check the inlet pipeline for leaks.
There is little outpouring and
air is mixed in. The liquid tank’s pipe is too close to
the filter’s inlet pipe or the inlet pipe
has become loose.
1. Keep the tank’s pipe farther from inlet
pipe.
2. Check & fix the pipe constantly to
avoid air being sucked in.
Pressure gauge & gauge seat is not
well sealed. Take off the gauge, wrap up with tape seal and re-install.
Pressure gauge doesn’t work. The gauge is damaged.
The gauge seal is damaged.
The inside part of gauge seat seal is
not filled with liquid.
Replace the gauge with new one.
Replace the gauge seal with new one.
Take the gauge apart and add some clean
water.
The inside part of gauge seat seal is
not filled with liquid. Take the gauge apart and add some clean water.
Deformed seal. Replace the seal.
The pressure gauge is not
accurate. The gauge is damaged. Replace the gauge.
Cover O-ring is not clean. Wash the O-ring neat.
Impurity on the surface of barrel. Clean the surface of barrel.
A little leakage from filter’s
cover. The O-ring is damaged or the rubber
material got hard Replace the O-ring with a new one.
Low flow rate from the outlet,
but there isn’t any problems
with the medium.
Motor rotating the wrong direction.
Pump impeller is stuck. 1. Correct the contact line of motor. 2. Clean out the impurities.

-8-
Filter Maintenance Record
Series No.：Date: / / ~ / /
Morning Afternoon
Before
Cleaning After Cleaning
Week H M Cap. Presu.
(Kg) Air Drain H M Cap. Presu. (Kg) Air Drain Pressure (Kg) Pressure (Kg)
Surface
Cleaning Sign
Mon.
Tue.
Wed.
Thu.
Fri.
Sat.
Sun.
Series No.：Date: / / ~ / /
Morning Afternoon
Before
Cleaning After Cleaning
Week H M Cap. Presu.
(Kg) Air Drain H M Cap. Presu. (Kg) Air Drain Pressure (Kg) Pressure (Kg)
Surface
Cleaning Sign
Mon.
Tue.
Wed.
Thu.
Fri.
Sat.
Sun.
Series No.：Date: / / ~ / /
Morning Afternoon
Before
Cleaning After Cleaning
Week H M Cap. Presu.
(Kg) Air Drain H M Cap. Presu. (Kg) Air Drain Pressure (Kg) Pressure (Kg)
Surface
Cleaning Sign
Mon.
Tue.
Wed.
Thu.
Fri.
Sat.
Sun.
Remark:
1. For Cap., please fill in “High” “Mid.” “Low”.
2. For Air Drain, please fill in “Much” “Little”.

-9-
FAQ
1. How to check capacity of outlet?
Answer: Generally the outlet is inside the tank. It is difficult to check the capacity.
Settle a 3-direction joint above the liquid to check the liquid injection. For
example, the original outlet piping is 2”, and the additional injection outlet
should be 3/4”. We can check the capacity by the liquid runs through the
additional outlet.
2. Why the pressure gets high?
Answer: High pressure means serious block and it is necessary to clean or replace
the cartridge. While replacing new or cleared cartridge, the pressure
shown should be lower than 0.3 kg. It is normal if the pressure gets high
generally.
3. Why the pressure gets high soon?
Answer: Most of capillary on the cartridge is blocked and can not be cleaned.
Replace a new one.
4. Why the cartridge replacing frequently?
Answer: It needs higher pressure to get the liquid runs through the low quality
cartridge. For high quality cartridge, outer capillary is bigger than inner
capillary, but for low quality cartridge, it is the same and once the outer
capillary is blocked, the pressure will get high and cause replacing the
cartridge frequently.
5. Why do we need to drain the air?
Answer: The hydrogen stay in the barrel may cause exploding and it is necessary
to drain out. Some other air may gets into the barrel through the inlet, the
joint, the crack of piping or the air mixer. Clean the air drain valve
frequently.

-10-
InformationSheet Date:
Company Name:
Address:
Name of Contact Person:
Phone & Fax Nos.:
Business Series
□1. Metalwork manufacturing □6. Anodized aluminum processing □11. Dye
□2. Metalwork finish plating □7. PC circuit board □12.Pharmaceutical manufacture
□3.Other plating service □8.Semiconductor □13.Others
□4.Surface treatment equipment □9.Electronic component finishing
□5.Surface treatment service □10.Leather processing
Mode of interest:
Power source: ______60Hz ______ 50Hz ______1-phase ______3-phase ________ V
Composition of solution: Solution Temperature: ℃Viscosity: cP
Specific gravity: Concentration: pH:
Particles Present? ___YES ___NO ___Unknown If Yes, Particle Size:___% by Volume:_____
ParticleHardness:
Operatingduration: hours/day Head: m
Flow rate temperature: ℃ Place: indoor outdoor
Pipingdiameter: A
Pipinglength: m Dischargeside m
System Sketch
SUPER GIANT ENTERPRISE CO., LTD
NO.7. LANE 404, CHUNG CHENG SOUTH ROAD, YEN
HANG, YUNG KANG. TAINAN, TAIWAN R.O.C.
TEL : [phone] . 2541601 FAX : [phone]
e-mail: [email protected] website: http://superpump.tw
※

-11-
Quality Guarantee
Model﹕
Serial No.﹕
All the SUPER GIANT products have passed strict quality control and
fulfill the filtration standard stated in our catalogue. They will run in
excellent condition under proper operation and good maintenance.
1. Please store this guarantee properly and show it when necessary.
2. Super Giant Enterprise company will charge for repair under the
following conditions.
zThe damage is caused by non-permitted repair, or improper
maintenance or operation.
zThe product is broken by natural disasters such as earth quake or
fire.
3. The consumable parts and accessories are not covered in the guarantee.
4. guarantee period: 1 year after delivery
If you have any question, please contact our dealer or Super Giant
Enterprise directly.
Address﹕No.7 Lane 404 Chung Cheng South Road, Yen Hang, Yung
Kang, Tainan, Taiwan, R.O.C.
Tel﹕06-2534546,2541601~3
Fax﹕06-2534226,2420509

產品型號﹕
產品序號﹕
感謝您的惠顧，本公司產品皆使用高品質之零組件組裝而成，並經嚴
格之品管檢驗，以確保產品之品質完善。若在正確使用及妥善之保養
程序，更能正常的表現其優越性能。
保固條款
1.保證書請妥善保存，於需要維修時請出示保證書以為憑證。
2.在保證期內，因下列情況發生故障時，本公司將酌收維修費用：
• 未經本公司認可之修理而產生的故障。
• 因人為之不慎或錯誤使用而導致之損壞。
• 因天災、地變等不可抗拒之災害所損壞者。
3.本保證不包含其他附件及消耗品。
4.保證期間：產品售出後一年。
若對本公司產品有任何疑問，請逕洽各地經銷商或本公司即可。
公司地址：台南縣永康市鹽行里中正南路404巷7號
服務電話：[phone]
傳真號碼：[phone]
昇展實業股份有限公司
經銷商或營業所
年 月 日 年 月 日
產品保證書
May. 2009
SUPER GIANT ENTERPRISE CO., LTD.
No.7, Lane 404, Chung Cheng South Road, Yen
Hang, Yung Kang, Tainan, Taiwan,
Tel:[phone]
Fax:[phone]
E-mail:[email protected]
Website:http://superpump.tw
http://superpump.cn
廣東區
廣東省增城市新塘鎮
廣深公路坭紫村段
升展機械
Tel:[phone]
82602341~3
Fax:[phone]
上海區
江蘇省太倉市沙溪鎮岳
王區鎮北路16號 215400
塑寶環保機械
Tel:[phone]
53303398
Fax:[phone]
總公司
昇展實業股份有限公司
台灣省台南縣永康市中正南路404巷7號
Tel:[phone]
Fax:[phone]
While placing your order...
Please kindly provide us the following information.
1. Chemical: Name/Concentration/Temperature/
Specic Gravity/Viscosity
2. Capacity needed:__________L/min
3. Head needed:__________M
4. Power: Voltage/Frequency
訂購時請提供下列資料:
1.藥液條件: 名稱/溫度/濃度/比重/黏度
2.需求流量: ____________L/min
3.需求揚程: ________M
4.馬達: 電壓/頻率