Swatch Lasag SLS CL Series Operating instructions

Release 0101 Sept 08
SLS CL
Pulsed Nd:YAG lasers
10 to 220 W output
Service Instructions Laser Sources SLS CL

Service instructions Laser sources SLS 200 CL
Service Instructions Laser sources SLS 200 CL
These Service Instructions describe to authorised personnel how to safely implement the maintenance
plan and how to repair the system should a fault occur. The Service Instructions are a part of the three
volume user documentation.
!
DANGER
For your own safety
Before you carry out any action with the LASAG laser sources, you absolutely must
read chapter 2 Safety Indications in the Operator Instructions.
Product Identification
Lasertype
Article-/ serial number
Manufacture date
Manufacturer LASAG AG, CH-3602 Thun
Project number
Customer
Servicing address LASAG AG
C.F.L. Lohnerstrasse 24 • CH-3602 Thun
Telephone
Fax
Switzerland
LASAG AG • C.F.L. Lohnerstrasse 24 • CH-3602 Thun • Switzerland
Phone [phone] • Fax [phone] • [email protected] • www.lasag.com
USA
LASAG Industrial-Lasers • A Division of the SWATCH Group (US) Inc.
1615 Barclay Boulevard • Buffalo Grove, IL 60089 • U.S.A.
Phone [phone] • Fax [phone] • [email protected]
Germany
LASAG Industrial-Lasers • A Division of the SWATCH Group (Deutschland) GmbH
Hohenzollernstrasse 16 • D-75177 Pforzheim • Germany
Phone [phone] • Fax [phone] • [email protected]
Italy
LASAG Industrial-Lasers • A Division of LASCOR S.p.A.
Via Piave 98 • IT-21018 Sesto Calende • Italy
Phone [phone] • Fax [phone] • [email protected]
Japan
LASAG Industrial-Lasers • A Division of the SWATCH Group (Japan) KK
Nippon Express BILT-1, 5F • Baraki, 2526-23, Ichikawa-shi, Chiba, 272-0004 • Japan
Phone [phone] • Fax [phone] • [email protected]
A
COMPANY OF THE
INDUSTRIAL - LASERS
©Lasag AG, Thun, 15.05.08 CM 86 . 0631 - 00 - 01

A
COMPANY OF THE
INDUSTRIAL - LASERS
Service instructions Laser sources SLS 200 CL
©Lasag AG, Thun, 15.05.08 CM 86 . 0631 - 00 - 02
Table of contents
Chapter 1 Introduction and additional Safety Notices 86.0621-01
Chapter 2 Technical Data SLS CL 86.0631-02
Chapter 3 Working Range Diagrams 86.0631-03
Chapter 4 Technical Data of the integrated Optical System LOS 86.0629-04
Chapter 5 Technical Data of the Beam Guidance with 86.0621-05
Fiber Optic Cables
Chapter 6 Error Messages 86.0621-06
Chapter 7 Spare Parts and Accessories 86.0621-07
Chapter 8 Start-up and Maintenance of the Laser Source 86.0621-08
Chapter 9 Adjustment and Repair of the Optical System KOS/HOS 86.0629-09
Chapter 10 Adjustment and Description of the Fiber Optic 86.0629-10
Beam Guidance LLEK
Chapter 11
Chapter 12 Description and Repair NLS 86.0621-12
Chapter 13 Description and Repair LV 86.0631-13
Chapter 14 Schematic Diagrams Laser Supply SLS 200 CL60/CL32 86.0631-14
Chapter 15 Schematic Diagrams Laser Supply SLS 200 CL16 86.0631-15
Chapter 16 Schematic Diagrams Laser Supply SLS 200 CL8 86.0631-16
Chapter 17
Chapter 18 Schematic Diagrams Optical System 86.0629-18
Chapter 19
Chapter 20

I N D U S T R I A L - L A S E R S
A COMPANY OF THE
© Lasag AG, Thun, 26.02.08 CM
Service instructions
Laser sources 1 Introduction and additional
safety notices
86 . 0621 - 01 - 01
1 Introduction and additional safety notices
Table of contents
1.1 Foreword 2
1.1.1 Documentation overview 2
1.1.2 Exemption from liability 2
1.1.3 Copyright 2
1.2 Authorised persons 3
1.2.1 Personnel qualification for service and repair 3
1.2.2 Training 3
1.3 Additional safety notices for service personnel 3
1.3.1 Additional safety notices 3
1.3.2 Danger signs, symbols and labels in the cabinet 4
1.3.3 Supplementary safety measures for class 4 lasers 9
1.3.4 Safety rules on class 4 laser installations 10
1.3.5 The operating modes in laser class 4 operation 10
1.4 Special tools for service personnel 11
1.5 Standards and conformity 12
1.5.1 Standards applied 12
1.5.2 Applied EU guidelines 12
1.5.3 Declaration of conformity and CE marking 12
1.5.4 Conformity for the USA 12

I N D U S T R I A L - L A S E R S
A COMPANY OF THE
© Lasag AG, Thun, 26.02.08 CM
Service instructions
Laser sources 1 Introduction and additional
safety notices
86 . 0621 - 01 - 02
1.1 Foreword
1.1.1 Documentation overview
The user documentation consists of the following three volumes:
Operator instructions
The operator instructions are to be used by the user staff as a training and working aid for the safe and
appropriate operation and maintenance of LASAG laser sources.
Integration instructions
The integration instructions are to be used by the integration staff as a training and working aid for
-creating the customer-based installations for commissioning the laser source
- the electrical integration of the laser sources with NLS into a processing unit
- the laser-based installation of a processing unit
- the safe handling of the laser source in the other life-cycle phases
Service instructions
The service instructions describe to the service personnel the safe implementation of the commissioning
procedure and maintenance plan, the safe repair if faults should occur, and gives details of spare parts.
Customer-specific documents and updates relating to all instructions are contained in chapter 9 of the
Operator instructions.
1.1.2 Exemption from liability
LASAG AG is not liable for any faults in this documentation. Liability for direct and indirect damage arising
from the delivery or use of this documentation is excluded provided this is legally permissible.
1.1.3 Copyright
Reprinting this document, including extracts of it, is prohibited. No part of this document may be re-
produced in any form, or processed, duplicated or distributed by any means - electronic, mechanical,
photocopying, recording or otherwise - without the written permission of LASAG AG. All rights reserved,
especially the right of duplication and translation, and the patent or registration rights.

I N D U S T R I A L - L A S E R S
A COMPANY OF THE
© Lasag AG, Thun, 26.02.08 CM
Service instructions
Laser sources 1 Introduction and additional
safety notices
86 . 0621 - 01 - 03
1.2 Authorised persons
1.2.1 Personnel qualification for service and repair
The laser source must only be serviced and repaired by technical specialists or by personnel having com-
parable mechanical and electrical knowledge. A training or schooling by the manufacturer is absolutely
necessary.
1.2.2 Training
The manufacturer is exclusively responsible for the training of service personnel.
The manufacturer's customer service shall be pleased to provide information on training courses.
1.3 Additional safety notices for service personnel
1.3.1 Additional safety notices
DANGER
Electric shock
1. Before opening the cabinet doors: Main switch off, secure against unauthorized
switching-on, after opening: Short-circuit the C-module and the high tension cable
with the grounding conductor cable and ground it.
Remark: In the case of the SLS 200 CL, no pole of the C-module is on ground.
2. Before touching any electric part, use the earthing bolt to earth this part.
3. Also with the main switch switched off, the mains power supply and the mains filter
are under voltage. When working on the operating panel, disconnect the mains po-
wer supply line from the power grid on the building side.
4. With open interlock circuit, e.g., emergency-off actuated and main switch on, parts
of the power supply, incl., transformer, are under voltage.
5. The intermediate electric circuits in the simmer source SQ and charging unit LG
have discharge times of more than one minute. Discharge by means of short-circuit.
Earthing of a point does not discharge the capacitors.
Refer to procedure in chapter 13.
6. In the case of asymmetrical mains power supplies, the lines and connections N are
under voltage.
7. In the case of the SLS 200 CL, the transparent plastic plate has to be installed on
the RTPS.
WARNING ABOUT LASER RADIATION
Visible and invisible laser radiation.
During commissioning, inspection and repair it is necessary to operate the system as a
class 4 laser occasionally. A processing cover will not provide protection against the laser
beam during this work. Avoid irradiation of eyes or skin by direct or spurious radiation,
class 4 laser.

I N D U S T R I A L - L A S E R S
A COMPANY OF THE
© Lasag AG, Thun, 26.02.08 CM
Service instructions
Laser sources 1 Introduction and additional
safety notices
86 . 0621 - 01 - 04
1.3.2 Danger signs, symbols and labels in the cabinet
In the cabinet the following danger signs, symbols and labels are fixed at the places, where the appropri-
ate dangers are present.
SLS 200 CL16
WARNING
Strobe flashlamp light contains UV radiation. Avoid looking directly at the flashlamp.
NOTE
Operation with the cabinet door open only under continuous supervision (reduced coo-
ling, fire hazard).
Abweichungen für Masse ohne Toleranzangaben
bis 30 mm
± 0,1 mm
über 30 mm bis 120 mm
± 0,15 mm
über 120 mm bis 315 mm
± 0,2 mm
über 315 mm bis 1000 mm
± 0,3 mm
über 1000 mm bis 2000 mm
± 0,5 mm
The Copyright for all of the drawings and related appendages, wich have been handed over to the recipient personally, remain vested in our company at all times. The same may not be copied or replicated in any way in whole or in part without our prior consent in writing. Furthermore, they may not be made available or otherwise disclosed to any third party. © LASAG LTD, Thun
Das Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem Empfänger persönlich anvertraut sind, verbleibt jederzeit unserer Firma. Ohne schriftliche Genehmigung dürfen sie nicht kopiert, vervielfältigt, auch niemals dritten Personen mitgeteilt oder zugänglich gemacht werden. © LASAG AG, Thun
Blatt
Dok
Bearbeitung
Oberfläche
Therm. Behandlung
Ersetzt durch
Änderungen
Werkstoff
c
g
b
f
a
e
Ersatz für
d
h
Masstab
Freigegeben
Geprüft
Gezeichnet
Gewinde 6H/6g
Kanten ohne Angaben
0,2-0,3 mm brechen
DS
I N D U S T R I A L - L A S E R S
Artikelnummer
1:1
wird verwendet für
Datei Typ: ai
86.0620 01 01
30.10.07 CM
00-00-00
00.00.07 CM
Serviceanleitung Kapitel 1 Pictures
86.0620 01 04.indd
7
1
6
2

I N D U S T R I A L - L A S E R S
A COMPANY OF THE
© Lasag AG, Thun, 26.02.08 CM
Service instructions
Laser sources 1 Introduction and additional
safety notices
86 . 0621 - 01 - 05
SLS 200 CL32 und CL60
SLS 200 / KLS 246
Abweichungen für Masse ohne Toleranzangaben
bis 30 mm
± 0,1 mm
über 30 mm bis 120 mm
± 0,15 mm
über 120 mm bis 315 mm
± 0,2 mm
über 315 mm bis 1000 mm
± 0,3 mm
über 1000 mm bis 2000 mm
± 0,5 mm
The Copyright for all of the drawings and related appendages, wich have been handed over to the recipient personally, remain vested in our company at all times. The same may not be copied or replicated in any way in whole or in part without our prior consent in writing. Furthermore, they may not be made available or otherwise disclosed to any third party. © LASAG LTD, Thun
Das Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem Empfänger persönlich anvertraut sind, verbleibt jederzeit unserer Firma. Ohne schriftliche Genehmigung dürfen sie nicht kopiert, vervielfältigt, auch niemals dritten Personen mitgeteilt oder zugänglich gemacht werden. © LASAG AG, Thun
Blatt
Dok
Bearbeitung
Oberfläche
Therm. Behandlung
Ersetzt durch
Änderungen
Werkstoff
c
g
b
f
a
e
Ersatz für
d
h
Masstab
Freigegeben
Geprüft
Gezeichnet
Gewinde 6H/6g
Kanten ohne Angaben
0,2-0,3 mm brechen
DS
I N D U S T R I A L - L A S E R S
Artikelnummer
1:1
wird verwendet für
Datei Typ: ai
86.0620 01 02
30.10.07 CM
00-00-00
00.00.07 CM
Serviceanleitung Kapitel 1 Pictures
86.0620 01 05.indd
6
2
1
Abweichungen für Masse ohne Toleranzangaben
bis 30 mm
± 0,1 mm
über 30 mm bis 120 mm
± 0,15 mm
über 120 mm bis 315 mm
± 0,2 mm
über 315 mm bis 1000 mm
± 0,3 mm
über 1000 mm bis 2000 mm
± 0,5 mm
The Copyright for all of the drawings and related appendages, wich have been handed over to the recipient personally, remain vested in our company at all times. The same may not be copied or replicated in any way in whole or in part without our prior consent in writing. Furthermore, they may not be made available or otherwise disclosed to any third party. © LASAG LTD, Thun
Das Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem Empfänger persönlich anvertraut sind, verbleibt jederzeit unserer Firma. Ohne schriftliche Genehmigung dürfen sie nicht kopiert, vervielfältigt, auch niemals dritten Personen mitgeteilt oder zugänglich gemacht werden. © LASAG AG, Thun
Blatt
Dok
Bearbeitung
Oberfläche
Therm. Behandlung
Ersetzt durch
Änderungen
Werkstoff
c
g
b
f
a
e
Ersatz für
d
h
Masstab
Freigegeben
Geprüft
Gezeichnet
Gewinde 6H/6g
Kanten ohne Angaben
0,2-0,3 mm brechen
DS
I N D U S T R I A L - L A S E R S
Artikelnummer
1:1
wird verwendet für
Datei Typ: ai
86.0620 01 03
30.10.07 CM
00-00-00
00.00.07 CM
Serviceanleitung Kapitel 1 Pictures
86.0620 01 05.indd
4125

I N D U S T R I A L - L A S E R S
A COMPANY OF THE
© Lasag AG, Thun, 26.02.08 CM
Service instructions
Laser sources 1 Introduction and additional
safety notices
86 . 0621 - 01 - 06
FLS N
FLS CL
Abweichungen für Masse ohne Toleranzangaben
bis 30 mm
± 0,1 mm
über 30 mm bis 120 mm
± 0,15 mm
über 120 mm bis 315 mm
± 0,2 mm
über 315 mm bis 1000 mm
± 0,3 mm
über 1000 mm bis 2000 mm
± 0,5 mm
The Copyright for all of the drawings and related appendages, wich have been handed over to the recipient personally, remain vested in our company at all times. The same may not be copied or replicated in any way in whole or in part without our prior consent in writing. Furthermore, they may not be made available or otherwise disclosed to any third party. © LASAG LTD, Thun
Das Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem Empfänger persönlich anvertraut sind, verbleibt jederzeit unserer Firma. Ohne schriftliche Genehmigung dürfen sie nicht kopiert, vervielfältigt, auch niemals dritten Personen mitgeteilt oder zugänglich gemacht werden. © LASAG AG, Thun
Blatt
Dok
Bearbeitung
Oberfläche
Therm. Behandlung
Ersetzt durch
Änderungen
Werkstoff
c
g
b
f
a
e
Ersatz für
d
h
Masstab
Freigegeben
Geprüft
Gezeichnet
Gewinde 6H/6g
Kanten ohne Angaben
0,2-0,3 mm brechen
DS
I N D U S T R I A L - L A S E R S
Artikelnummer
1:1
wird verwendet für
Datei Typ: ai
86.0620 01 04
30.10.07 CM
00-00-00
00.00.07 CM
Serviceanleitung Kapitel 1 Pictures
86.0620 01 06.indd
41311
Abweichungen für Masse ohne Toleranzangaben
bis 30 mm
± 0,1 mm
über 30 mm bis 120 mm
± 0,15 mm
über 120 mm bis 315 mm
± 0,2 mm
über 315 mm bis 1000 mm
± 0,3 mm
über 1000 mm bis 2000 mm
± 0,5 mm
The Copyright for all of the drawings and related appendages, wich have been handed over to the recipient personally, remain vested in our company at all times. The same may not be copied or replicated in any way in whole or in part without our prior consent in writing. Furthermore, they may not be made available or otherwise disclosed to any third party. © LASAG LTD, Thun
Das Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem Empfänger persönlich anvertraut sind, verbleibt jederzeit unserer Firma. Ohne schriftliche Genehmigung dürfen sie nicht kopiert, vervielfältigt, auch niemals dritten Personen mitgeteilt oder zugänglich gemacht werden. © LASAG AG, Thun
Blatt
Dok
Bearbeitung
Oberfläche
Therm. Behandlung
Ersetzt durch
Änderungen
Werkstoff
c
g
b
f
a
e
Ersatz für
d
h
Masstab
Freigegeben
Geprüft
Gezeichnet
Gewinde 6H/6g
Kanten ohne Angaben
0,2-0,3 mm brechen
DS
I N D U S T R I A L - L A S E R S
Artikelnummer
1:1
wird verwendet für
Datei Typ: ai
86.0620 01 04
30.10.07 CM
00-00-00
00.00.07 CM
Serviceanleitung Kapitel 1 Pictures
86.0620 01 06.indd
41311

I N D U S T R I A L - L A S E R S
A COMPANY OF THE
© Lasag AG, Thun, 26.02.08 CM
Service instructions
Laser sources 1 Introduction and additional
safety notices
86 . 0621 - 01 - 07
1) Electric shock warning label
Nr. 63.1901
2) Live supply line
Nr. 63.4969
3) Stored electric charge
Nr. 63.2904
4) Long discharging time
Nr. 63.5166
5) Long discharging time
Nr. 45.6494
6) Stored electric charge
Nr. 63.5391
bis 30 mm
± 0.1 mm
Abweichnungen für Masse ohne Toleranzangaben
bis 120 mm
± 0.15 mm
über 30 mm
bis 315 mm
± 0.2 mm
über 120 mm
bis 1000 mm
± 0.3 mm
über 315 mm
bis 2000 mm
± 0.5 mm
über 1000 mm
Das Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem Empfänger persönlich anvertraut sind, verbleibt jeder- zeit unserer Firma. Ohne schriftliche Genehmigung dürfen sie nicht kopiert vervielfältigt, auch niemals dritten Personen mit- geteilt oder zugänglich gemacht werden.
Artikelnummer
gez.
gepr.
ges.
Bl.zahl
Bezeichnung Dok. Blatt
Titel
Service
INDUSTRIAL- LASERS
Verw.
Datei Typ: ai
wird verwendet für
86.0621 01 07.indd
Fremdspannung
Warnschild EN
DS 60-10-05:
a 17.01.01 CM bc d ef
18.07.00 CM
63.4969
Folie:
Druck:
Schrift:
gelb, FasCal permanent
schwarz
Helvetica
63.4969
DANGER - VOLTAGE
Supply line is live
even when
main switch is off
55 mm
30 mm
Abweichungen für Masse ohne Toleranzangaben
bis 30 mm
± 0,1 mm
über 30 mm bis 120 mm
± 0,15 mm
über 120 mm bis 315 mm
± 0,2 mm
über 315 mm bis 1000 mm
± 0,3 mm
über 1000 mm bis 2000 mm
± 0,5 mm
The Copyright for all of the drawings and related appendages, wich have been handed over to the recipient personally, remain vested in our company at all times. The same may not be copied or replicated in any way in whole or in part without our prior consent in writing. Furthermore, they may not be made available or otherwise disclosed to any third party. © LASAG LTD, Thun
Das Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem Empfänger persönlich anvertraut sind, verbleibt jederzeit unserer Firma. Ohne schriftliche Genehmigung dürfen sie nicht kopiert, vervielfältigt, auch niemals dritten Personen mitgeteilt oder zugänglich gemacht werden. © LASAG AG, Thun
Blatt
Dok
Bearbeitung
Oberfläche
Therm. Behandlung
Ersetzt durch
Änderungen
Werkstoff
c
g
b
f
a
e
Ersatz für
d
h
Masstab
Freigegeben
Geprüft
Gezeichnet
Gewinde 6H/6g
Kanten ohne Angaben
0,2-0,3 mm brechen
DS
I N D U S T R I A L - L A S E R S
Artikelnummer
1:1
wird verwendet für
Datei Typ: ai
63.2904
30.10.07 CM
00-00-00
00.00.07 CM
Gespeicherte Ladung
86.0620 01 07.indd
DISCHARGE
BEFORE TOUCHING (SEE MANUAL)
DECHARGER
AVANT TOUT CONTACT
(VOIR INSTRUCTIONS)
63.2904
VOR BERÜHREN
ENTLADEN
(SIEHE BEDIENUNGSHANDBICH)
bis 30 mm
± 0.1 mm
Abweichnungen für Masse ohne Toleranzangaben
bis 120 mm
± 0.15 mm
über 30 mm
bis 315 mm
± 0.2 mm
über 120 mm
bis 1000 mm
± 0.3 mm
über 315 mm
bis 2000 mm
± 0.5 mm
über 1000 mm
Das Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem Empfänger persönlich anvertraut sind, verbleibt jeder- zeit unserer Firma. Ohne schriftliche Genehmigung dürfen sie nicht kopiert vervielfältigt, auch niemals dritten Personen mit- geteilt oder zugänglich gemacht werden.
Artikelnummer
gez.
gepr.
ges.
Bl.zahl
Bezeichnung Dok. Blatt
Titel
Service
INDUSTRIAL- LASERS
Verw.
Datei Typ: ai
Warnschild GER + EN
DS:
abc d ef
17.01.01 CM
63.5166
Folie:
Druck:
Schrift:
gelb, FasCal permanent
schwarz
Helvetica
Entladezeit
länger als 1 Min.
Achtung !
Discharging time
longer than 1 min.
Attention !
63.5166
90 mm
23 mm
wird verwendet für
86.0620 01 07.indd
Lange Entladezeit
Abweichungen für Masse ohne Toleranzangaben
bis 30 mm
± 0,1 mm
über 30 mm bis 120 mm
± 0,15 mm
über 120 mm bis 315 mm
± 0,2 mm
über 315 mm bis 1000 mm
± 0,3 mm
über 1000 mm bis 2000 mm
± 0,5 mm
The Copyright for all of the drawings and related appendages, wich have been handed over to the recipient personally, remain vested in our company at all times. The same may not be copied or replicated in any way in whole or in part without our prior consent in writing. Furthermore, they may not be made available or otherwise disclosed to any third party. © LASAG LTD, Thun
Das Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem Empfänger persönlich anvertraut sind, verbleibt jederzeit unserer Firma. Ohne schriftliche Genehmigung dürfen sie nicht kopiert, vervielfältigt, auch niemals dritten Personen mitgeteilt oder zugänglich gemacht werden. © LASAG AG, Thun
Blatt
Dok
Bearbeitung
Oberfläche
Therm. Behandlung
Ersetzt durch
Änderungen
Werkstoff
c
g
b
f
a
e
Ersatz für
d
h
Masstab
Freigegeben
Geprüft
Gezeichnet
Gewinde 6H/6g
Kanten ohne Angaben
0,2-0,3 mm brechen
DS
I N D U S T R I A L - L A S E R S
Artikelnummer
1:1
wird verwendet für
Datei Typ: ai
45.6494
30.10.07 CM
30.10.07 CM
00-00-00
00.00.07 CM
Kleber für LG 406/96 GER+EN
86.0620 01 07.indd
37 mm
Gefahr!
Entladezeit länger
als 1 Minute
Zwischenkreis-
spannung:
Danger!
Discharging time
longer than
1 minute
DC link voltage:
560V DC
+–
70 mm
bis 30 mm
± 0.1 mm
Abweichnungen für Masse ohne Toleranzangaben
bis 120 mm
± 0.15 mm
über 30 mm
bis 315 mm
± 0.2 mm
über 120 mm
bis 1000 mm
± 0.3 mm
über 315 mm
bis 2000 mm
± 0.5 mm
über 1000 mm
Das Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem Empfänger persönlich anvertraut sind, verbleibt jeder- zeit unserer Firma. Ohne schriftliche Genehmigung dürfen sie nicht kopiert vervielfältigt, auch niemals dritten Personen mit- geteilt oder zugänglich gemacht werden.
Artikelnummer
gez.
gepr.
ges.
Bl.zahl
Bezeichnung Dok. Blatt
Titel
Service
INDUSTRIAL- LASERS
Verw.
Datei Typ: ai
Warnschild GER + EN
DS:
abc d ef
10.11.00 CM
63.5391
Folie:
Druck:
Schrift:
gelb, FasCal permanent
schwarz
Helvetica light / halbfett
Erden/Kurzschliessen
+ und - Kontakte
der Kondensatoren
gleichzeitig mit
Erdpeitsche berühren
Earthing/Discharging
Connect + and - contacts
of the capacitors
simultaneously with
groundig line
125 mm
35 mm
63.5391
wird verwendet für
86.0650 01 07.indd
31.1300 01 01.doc
Erden RTPS

I N D U S T R I A L - L A S E R S
A COMPANY OF THE
© Lasag AG, Thun, 26.02.08 CM
Service instructions
Laser sources 1 Introduction and additional
safety notices
86 . 0621 - 01 - 08
7) High voltage on the plug
Nr. 45.4719
8) Stored electric charge
Nr. 63.5393
9) Heavy weight 60kg
Nr. 63.5594
The Copyright for all of the drawings and related appendages, which have been handed over to the recipient personally, remain vested in our company at all times. The same may not be copied or replicated in any way in whole or in part without our prior consent in writing Furthermore, they may not be made available or otherwise disclosed to any third party. © LASAG LTD, Thun
Das Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem Empfänger persönlich anvertraut sind, verbleibt jederzeit unserer Firma. Ohne schriftliche Genehmigung dürfen sie nicht kopiert vervielfältigt, auch niemals dritten Personen mitgeteilt oder zugänglich gemacht werden. © LASAG AG, Thun
Titel
Datei Typ: ai
DS:
abc
Bezeichnung
gez.
gepr.
ges.
Bl.zahl
Service
Verw.
def
Artikelnummer Dok. Blatt
INDUSTRIAL- LASERS
FLS C
Warnkleber Entladen RTPS
wird verwendet für
Schildersatz FLS C
86.0620 01 08.indd
25.09.03 CM
63.5593
00.00.03 CM
Betrieb
Operation
Gespeicherte Ladung
Stored electric charge
63.5593
Entladen
Discharge
X134+ X134-
100 mm
48 mm
Folie:
Druck:
Schrift:
gelb, permanent
schwarz
Helvetica light / halbfett
The Copyright for all of the drawings and related appendages, which have been handed over to the recipient personally, remain vested in our company at all times. The same may not be copied or replicated in any way in whole or in part without our prior consent in writing Furthermore, they may not be made available or otherwise disclosed to any third party. © LASAG LTD, Thun
Das Urheberrecht an diesen Zeichnungen und allen Beilagen, die dem Empfänger persönlich anvertraut sind, verbleibt jederzeit unserer Firma. Ohne schriftliche Genehmigung dürfen sie nicht kopiert vervielfältigt, auch niemals dritten Personen mitgeteilt oder zugänglich gemacht werden. © LASAG AG, Thun
Titel
Datei Typ: dsf
DS:
abc
Bezeichnung
gez.
gepr.
ges.
Bl.zahl
Service
Verw.
def
Artikelnummer Dok. Blatt
INDUSTRIAL- LASERS
FLS C
Gebotsschild Gewicht RTPS
wird verwendet für
Schildersatz FLS C
24.09.03 CM
63.5594
00.00.03 CM
Folie:
Druck:
Schrift:
weiss, permanent
blau
Helvetica light / halbfett
10 cm
60 kg
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I N D U S T R I A L - L A S E R S
A COMPANY OF THE
© Lasag AG, Thun, 26.02.08 CM
Service instructions
Laser sources 1 Introduction and additional
safety notices
86 . 0621 - 01 - 09
1.3.3 Supplementary safety measures for class 4 lasers
If the laser sources are operated in a laser installation as class 4 lasers, then the supplementary safety
measures described in the following must be fulfilled.
1. For every laser room, a person responsible for laser safety has to be nominated, who with the ne-
cessary specialist knowledge can assess and master the danger due to lasers and who has the re-
sponsibility for the definition and monitoring of the safety measures.
LASAG AG will be pleased to provide information about the possibilities of training persons respon-
sible for laser safety.
2. Laser installations of class 4 must only be operated by users with a corresponding training and a
specific introduction.
The training must comprise at least:
2.1 Making familiar with the operational procedures of the device.
2.2 The correct application of the laser protection for the averting of dangers, utilization of warning
signs, etc.
2.3 The necessity to protect the user.
2.4 Procedures in the case of accidents.
2.5 Biological effects of the laser on the eyes and skin.
3. Safety goggles must be available in sufficient quantity and in the prescribed quality.
4. Required are protection glasses for 1064 nm with a protection degree of at least I 1064 L6A in ac-
cordance with DIN 58215.
Recommended are the laser protection glasses LASAG art. No. 64.0087. These glasses can also be
supplied with corrective lens.
5. Adapted to the laser installation, corresponding protective equipment has to be made available for
the operating personnel. It has to be made of flame - and heat resistant material.
6. Adapted to the laser installation, at suitable places information sheets with the most important rules
for laser operation have to be affixed.
7. If no national regulations concerning medical monitoring exist, the following recommendations
should be taken into consideration:
7.1 The assessment of the health monitoring of personnel, which works with lasers, represents a
fundamental problem, which has not yet been resolved by medicine. If opthalmological exami-
nations are carried out, then these must be done by a qualified specialist and restricted to per-
sonnel working with class 4 lasers.
7.2 Immediately after the occurrence of an obvious or suspected harmful irradiation of the eye, a
medical examination by a qualified specialist should take place. This examination should be supple-
mented by a complete biophysical determination of the circumstances under which the accident
happened.
7.3 Before, during and after the employment of users, who work with class 4 lasers, opthalmologi
cal examinations serve only legal medical purposes, they are not a necessary element of the safety
program.

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I N D U S T R I A L - L A S E R S
A COMPANY OF THE
© Lasag AG, Thun, 26.02.08 CM
Service instructions
Laser sources 1 Introduction and additional
safety notices
86 . 0621 - 01 - 10
1.3.4 Safety rules on class 4 laser installations
These guidelines are additionally applicable to those for class 1 lasers.
1. Lock the room: Lock the room in the intended way before switching on the laser and - if present -
switch on the laser warning lamp at its entrance.
2. Rules for safe working:
2.1 Wear laser protection glasses and protective clothing.
2.2 If possible, remote control the installation (operator outside the laser room).
2.3 Do not leave the installation unattended.
2.4 Fix optical elements, do not change them during operation.
2.5 Avoid undesirable reflections, e.g., resulting from screwdrivers in the laser beam path.
2.6 Do not direct the beam to eye level and towards the entrance.
2.7 Beam path as short as possible, change direction as little as possible, do not intersect any
walkways or access points.
2.8 Enclose the beam whenever possible, securely fix the beam housing.
2.9 Close off the beam bundle at the end point with a secure beam absorber.
2.10 Choose a good illumination (lighting).
2.11 Remove the security key, when the installation is not in operation.
1.3.5 The operating modes in laser class 4 operation
During operation as a laser class 4, no processing hood with safety switch protects from the laser
beam.
1.3.5.1 Main switch off (as in operation as laser class 1)
This is the safe condition for all maintenance work.
1.3.5.2 Stand-by / laser off (as in operation as laser class 1)
The operating condition stand-by is achieved by switching on the main switch. The control system is in
operation. Cooling, pilot laser and other auxiliary devices can be operated, when the interlock key switch
is actuated. The key laser-off (stand-by) is lit or blinks. The Nd:YAG laser is off.
In stand-by operation, inputs to the control system can be made. Also all setting up work on the optical
system and beam guidance system, which require the pilot laser, can be carried out.
If the key switch Laser Class during Power-On is in position 4, the laser cannot be switched on and the
error message INOK LC-Key is displayed.
1.3.5.3 Normal operation
For operation as a class 4 laser, in addition to the interlock key switch the key switch laser class has to be
actuated. The laser warning lamp is continuously lit.
Beam blocked: To lock the beam shutter in the closed position, the laser class key is removed.

I N D U S T R I A L - L A S E R S
A COMPANY OF THE
I N D U S T R I A L - L A S E R S
A COMPANY OF THE
© Lasag AG, Thun, 26.02.08 CM
Service instructions
Laser sources 1 Introduction and additional
safety notices
86 . 0621 - 01 - 11
1.3.5.4 Service Operation on the Laser Source (wie Betrieb Laser Klasse 1)
If on the laser source some or all hoods / covers have been removed, then the laser can only be operated
with the service key. The laser warning lamp blinks. For operation as a laser class 4, in addition the key
switch laser class has to be actuated.
Beam blocked: To lock the beam shutter in the closed position, the laser class key is removed.
The control system with the second channel monitors the condition of the hoods / covers. If during ope-
ration a further hood / cover is opened, then the laser is switched off. If a hood / cover is closed again,
then this is considered as a new operating condition. If all hoods / covers are closed, then the key can be
removed without the laser being switched off.
1.4 Special tools for service personnel
Special tools requires for service and repair:
Adjusting gauge 31.0753
Adjusting aid F50 41.9125
Adjusting aid 2x beam expander 41.9124
Set of tools 31.0752
Microscope 75x (only in the case of versions with fiber optic cables) 31.0765
Adjusting device LLEK (only in the case of versions with fiber optic cables) 24.0461
Tool set 31.0931
safety goggles 64.0087
Mesasuring - and test instruments:
Thermopile
Multimeter (min. 1000 V)
Working - and consumable materials, repair kits:
Photopaper Agfa 41.7304
Lens cleaning paper 87.1237
Substrate holder 41.9042

I N D U S T R I A L - L A S E R S
A COMPANY OF THE
I N D U S T R I A L - L A S E R S
A COMPANY OF THE
© Lasag AG, Thun, 26.02.08 CM
Service instructions
Laser sources 1 Introduction and additional
safety notices
86 . 0621 - 01 - 12
1.5 Standards and conformity
1.5.1 Standards applied
The most important standards applied are:
• SN EN 60825-1/A1:2002-07, Safety of laser installations - Part 1: Classification of installations,
Requirements and user guidelines
• SN EN 60825-4/A2:2003-10, Safety of laser products - Part 4: Laser guards
• SN EN 60204-1:2006-06, Safety of machines - Electrical equipment of machines - Part 1:
General requirements
• SN EN 207/A1/AC:2002-12, Personal eye protection - Filters and eye protection against laser radia-
tion (Laser protection glasses)
• SN EN 61000-6-4:2006-06, Electromagnetic compatibility (EMV) - Part 6-4: Generic emission stan-
dard; Emitted interference for industrial environment
• EN 61000-6-2:2005, Electromagnetic compatibility (EMV) - Generic immunity standard - Interfe-
rence resistance and industrial environment
• DIN EN ISO 11553-1:2005-05, Safety of machinery - Laser processing machines - Part 1: General
safety requirements
1.5.2 Applied EU guidelines
• 98/37/EG98/37/EC98/37/CE:1998-06-22, Directive 98/37/EC of the european parlament and of the
council of 22 June 1998 on the approximation of the laws of the member states relating to machi-
nery
• 04/108/EG04/108/EC04/108/CE:2004-12-15, Directive 2004/108/EC of the European Parliament and
of the Council of 15 December 2004 on the approximation of the laws of the Member States relating
to electromagnetic compatibility
• 06/95/EG06/95/EC06/95/CE:2006-12-12, Directive 2006/95/EC of the European Parliament and of
the Council of 12 December 2006 on the harmonisation of the laws of Member States relating to
electrical equipment designed for use within certain voltage limits
1.5.3 Declaration of conformity and CE marking
The laser sources fulfil the prescriptions of the EU for the CE mark. They are supplied with a declaration
of conformity in these countries.
A copy of the EC declaration of conformity made out for this device is contained in chapter.
1.5.4 Conformity for the USA
With correspondingly adapted signs, the laser sources also conform to the USA regulations of the FDA
(U.S.21 CFR 1040.1 and 1040.11).

I N D U S T R I A L - L A S E R S
A COMPANY OF THE
DS: 47-20-07 © Lasag AG, Thun, 15.05.08 CM
Service instructions
Laser sources SLS CL 2 Technical data SLS CL
86 . 0631 - 02 - 01
2 Technical data
This chapter provides an overall view of the technical data and the limit values, which have to be adhered
to for an appropriate utilization and describes the equipment and the accessories
Further information about specific technical data are contained:
in further chapters of this Service instructions
in the Operator instructions chapter 9, customer-specific documentation and updates
in the Integration instructions chapter 6, USER Interfaces X51 and X52 and chapter 8 Terminals and Mo-
dem operation
Table of contents
2.1 Technical data 2
2.1.1 Technical data laser source SLS 200 CL8 2
2.1.2 Technical data laser source SLS 200 CL16 3
2.1.3 Technical data laser source SLS 200 CL32 4
2.1.4 Technical data laser source SLS 200 CL60 6
2.1.5 Laser safety 8
2.1.6 Mechanical specifications 8
2.1.7 General ambient data 8
2.1.8 Dimensions of the laser source SLS 200 CL 9
2.2 Equipment of the laser sources 11
2.2.1 Alternative design versions 11
2.2.2 Normal accessories supplied 12
2.2.3 Packing list 12
2.2.4 Condition on delivery 12
2.2.5 Special accessories 12

I N D U S T R I A L - L A S E R S
A COMPANY OF THE
DS: 47-20-07 © Lasag AG, Thun, 15.05.08 CM
Service instructions
Laser sources SLS CL 2 Technical data SLS CL
86 . 0631 - 02 - 02
2.1 Technical data
2.1.1 Technical data laser source SLS 200 CL8
2.1.1.1 Laserspecifications
Laser source SLS 200 CL8
Cavity 046 046 046 046 046
Low power = LOP LOP LOP LOP
Laser type pulsed Nd:YAG solid state laser
Wave length 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm
Pulse length max. (1) 100 ms 50 ms 200 ms 50 ms 100 ms
Pulse frequency max. (2) 200 Hz 200 Hz 500 Hz 200 Hz 200 Hz
Pulse energy max. 5 J 8 J 8 J 8 J 8 J
Pulse power min. 0.02 kW 0.1 kW 0.02 kW 0.1 kW 0.02 kW
Pulse power at 3 ms max. 1.0 kW 2.0 kW 1.0 kW 2.0 kW 1.0 kW
Average power max. 5 W 10 W 10 W 10 W 10 W
WRD *) 86.0510-01 -01 -02 -03 -04 -05
Beam multiplexing
Number of outputs 1 1 1 1 1
A detailed specification for standard - and special resonators can be found in chapter 3, Working Range Diagram.
(1) Min. pulse lenght for controlled pulse is 0.5 ms, min. setting is 0.1 ms.
(2) Min. pulse frequency is 0.1 Hz.
*) Working Range Diagram
2.1.1.2 Applicable fibers
Fiber optic with NA 0.11, step index
Diameter 51 µm LL51 X
Diameter 100 µm LL111 X
Diameter 200 µm LL211 X X X
Diameter 400 µm LL411 X X X
Fiber optic with NA 0.22, step index
Diameter 100 µm LL122 X X X
Diameter 200 µm LL222 X X X X X
Diameter 400 µm LL422 X X X X X
Diameter 600 µm LL622 X X X X X
2.1.1.3 Electrical specifications
Mains voltage 1P, N+E, ± 10%
switchable 110 V 230 V
Mains power max. 17 A 8 A
Required fuse protection 20 A 12 A
Characteristic curve D
IEC 60 898/EN 60 898
DIN VDE 0641 part 11
All phase switching off in case of failure
Mains connection power max. 2.2 kVA
Mains frequency 50 or 60 Hz
2.1.1.4 Air cooling
Heat dissipation, depending on laser output max. 1.25 kW

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Service instructions
Laser sources SLS CL 2 Technical data SLS CL
86 . 0631 - 02 - 03
2.1.2 Technical data laser source SLS 200 CL16
2.1.2.1 Laserspecifications
Laser source SLS 200 CL16
Cavity 046 046 046 046 046 306 306 306
Low power = LOP LOP LOP LOP
Laser type pulsed Nd:YAG solid state laser
Wave length 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm
Pulse length max. (1) 70 ms 50 ms 100 ms 50 ms 100 ms 70 ms 70 ms 70 ms
Pulse frequency max. (2) 500 Hz 250 Hz 500 Hz 250 Hz 500 Hz 200 Hz 200 Hz 200 Hz
Pulse energy max. 6 J 10 J 10 J 10 J 10 J 30 J 30 J 40 J
Pulse power min. 0.05 kW 0.2 kW 0.05 kW 0.2 kW 0.05 kW 0.2 kW 0.2 kW 0.2 kW
Pulse power at 3 ms max. 1.0 kW 2.0 kW 1.0 kW 2.0 kW 1.0 kW 6.0 kW 6.0 kW 6.0 kW
Average power max. 12.5 W 25 W 25 W 25 W 25 W 50 W 50 W 50 W
WRD *) 86.0510-01 -12 -13 -14 -16 -17 -25 -27 -29
Beam multiplexing
Number of outputs 6 6 6 6 6 6 6 6
Available configurations all all all all all all all all
A detailed specification for standard - and special resonators can be found in chapter 3, Working Range Diagram.
(1) Min. pulse lenght for controlled pulse is 0.5 ms, min. setting is 0.1 ms.
(2) Min. pulse frequency is 0.1 Hz.
*) Working Range Diagram
2.1.2.2 Applicable fibers
Fiber optic with NA 0.11, step index
Diameter 100 µm LL111 X
Diameter 200 µm LL211 X X X
Diameter 400 µm LL411 X X X X X
Fiber optic with NA 0.22, step index
Diameter 100 µm LL122 X X X
Diameter 200 µm LL222 X X X X X X
Diameter 400 µm LL422 X X X X X X X X
Diameter 600 µm LL622 X X X X X X X X
2.1.2.3 Electrical specifications
Mains voltage 3P+E, ± 10%
switchable 220 V 208 V 230 V 308 V 380 V 400 V
Mains power max. 12.5 A 12 A 11 A 6 A 6 A 5 A
Required fuse protection 13 A 13 A 13 A 6 A 6 A 6 A
Characteristic curve D
IEC 60 898/EN 60 898
DIN VDE 0641 part 11
All phase switching off in case of failure
Mains connection power max. 4 kVA
Mains frequency 50 or 60 Hz
2.1.2.4 Air cooling
Heat dissipation, depending on laser output max. 2.5 kW

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DS: 47-20-07 © Lasag AG, Thun, 15.05.08 CM
Service instructions
Laser sources SLS CL 2 Technical data SLS CL
86 . 0631 - 02 - 04
2.1.3 Technical data laser source SLS 200 CL32
2.1.3.1 Laserspecifications
Laser source SLS 200 CL32
Cavity 046 046 046 046 046 306 306 306
Low power = LOP LOP LOP LOP
Laser type pulsed Nd:YAG solid state laser
Wave length 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm
Pulse length max. (1) 70 ms 50 ms 100 ms 70 ms 100 ms 100 ms 100 ms 100 ms
Pulse frequency max. (2) 500 Hz 250 Hz 500 Hz 250 Hz 500 Hz 300 Hz 300 Hz 300 Hz
Pulse energy max. 6 J 10 J 10 J 10 J 10 J 30 J 40 J 55 J
Pulse power min. 0.05 kW 0.2 kW 0.05 kW 0.2 kW 0.05 kW 0.2 kW 0.2 kW 0.2 kW
Pulse power at 3 ms max. 1.0 kW 2.0 kW 1.0 kW 2.0 kW 1.0 kW 6.0 kW 6.0 kW 6.0 kW
Average power max. 12.5 W 25 W 25 W 50 W 50 W 100 W 100 W 100 W
WRD *) 86.0510-01 -12 -13 -14 -36 -37 -45 -47 -49
Beam multiplexing
Number of outputs 6 6 6 6 6 6 6 6
Available configurations all all all all all all all all
A detailed specification for standard - and special resonators can be found in chapter 3, Working Range Diagram.
(1) Min. pulse lenght for controlled pulse is 0.5 ms, min. setting is 0.1 ms.
(2) Min. pulse frequency is 0.1 Hz.
*) Working Range Diagram
2.1.3.2 Applicable fibers
Fiber optic with NA 0.11, step index
Diameter 100 µm LL111 X
Diameter 200 µm LL211 X X X
Diameter 400 µm LL411 X X X X
Fiber optic with NA 0.22, step index
Diameter 100 µm LL122 X X X
Diameter 200 µm LL222 X X X X X X
Diameter 400 µm LL422 X X X X X X X X
Diameter 600 µm LL622 X X X X X X X X
2.1.3.3 Electrical specifications
Mains voltage 3P+E, ± 10%
switchable 200 V 208 V 230 V 380 V 400 V 480 V
Mains power max. 20 A 19 A 17 A 10 A 10 A 8 A
Required fuse protection 20 A 20 A 20 A 10 A 10 A 10 A
Characteristic curve D
IEC 60 898/EN 60 898
DIN VDE 0641 part 11
All phase switching off in case of failure
Mains connection power max. 7 kVA
Mains frequency 50 or 60 Hz

I N D U S T R I A L - L A S E R S
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DS: 47-20-07 © Lasag AG, Thun, 15.05.08 CM
Service instructions
Laser sources SLS CL 2 Technical data SLS CL
86 . 0631 - 02 - 05
2.1.3.4 Water cooling
Water inlet
Temperature range 10-20° C, to be not condensing under local operating conditions
Inlet pressure max. 8 bar
Pressure difference min. 4 bar
Water flow 1-10 l/min., depending on laser power and water inlet temperature
Water quality normal mains water, non corrosive for copper/brass
Suspended particles <1 mm
Water hardness 15-20 dH
Water connection for water hose with inner diameter 16 mm
Cooling power max. 4.5 kW, depending on laser power