manuals.online logo
Brands
  1. Home
  2. •
  3. Brands
  4. •
  5. Synco
  6. •
  7. Sport & Outdoor
  8. •
  9. Synco Project 0.2 EVO User manual

Synco Project 0.2 EVO User manual

We’re pleased to welcome you to a global family of athletes embracing more comfortable, more effective time trial positions. Sync
Ergonomics strongly recommends the installation of your Sync components to be undertaken by a qualified bicycle mechanic,
experienced with time trial and triathlon bicycles. Irrespective of your level of mechanical experience, please read the following guide
as it contains information vital for correct setup and use.
This document has been prepared to guide you through the assembly of your Project 0.2 EVO ecosystem. Care must be taken during
the installation process to ensure proper function and ongoing maintenance must be performed to ensure longevity of your Sync
Ergonomics components.
WARNING: In order to be installed correctly the components of Project 0.2 EVO require specialised knowledge of a time trial bicycle. It is recommended that
installation should be performed by a qualified bicycle mechanic. Improper assembly of any of the components of EVO could cause damage to the
product(s) and/or bicycle, may lead to loss of control of the bicycle, and may lead to personal injury, or in severe cases even death. Sync Ergonomics
assumes no responsibility for improper assembly and installation of the product(s).
WARNING: Please have your bicycle and Sync Ergonomics products regularly inspected for possible damage from use, especially from instances such as
accidents, crashes, and/or impact that occurs with travel. In the event of an accident, crash and/or impact in travel, it is strongly recommended you stop
using your bicycle immediately and take your bicycle to a professional bicycle mechanic for inspection to ensure proper function and safety. In the case
of damage, replace affected parts immediately. Even when no damage is visible, there may be internal damage to the integrity of a component. Failure
to replace damaged parts could result in loss of control, and may lead to personal injury, or in severe cases even death. Sync Ergonomics assumes no
responsibility for improper maintenance and inspection of the product(s).
Sync Ergonomics components are free from material and manufacturing defects for a period of 12 months starting from the original
purchase date, unless otherwise stated in our warranty policy, detailed on our website at www.syncergonomics.com. This warranty is
non-transferable and only applicable to the original customer who purchased this product and this product only. Any modifications to
the product, other than for its original intended use, such as drilling, will effectively and immediately void the warranty.
For more information on our warranty policy and instructions for completing a warranty claim, please visit our website for full details at
www.syncergonomics.com.
Torque wrench (with Hex and Torx drivers)
2.5 and 4 mm Hex keys
T10 and T25 Torx keys
Cutting guide (Park Tool SG-6)
Hack saw and a high-quality 32 TPI blade
Fine metal file or deburring tool
Isopropyl alcohol
Light-strength retaining compound (LOCTITE 222)
Medium-strength retaining compound (LOCTITE 243)
MOTOREX Bike Grease
Assembly paste (carbon paste)
WARNING: Your bike may require additional tools to what is mentioned above and we cannot guarantee that these recommendations will cover the
requirements of all bikes. If in doubt, ensure assembly is handled by a qualified bicycle mechanic, experienced with the assembly and setup of a time trial
bicycle.
WARNING: Do not attempt to modify your Sync components, outside of what is described within this setup guide as appropriate for assembly. Modification
may impact the structural integrity of the components and could result in component failure, or failure of the complete system. Sync Ergonomics is not liable
for product damage and/or personal injury resulting from improper assembly.
NOTE: Systems differ to what is seen here, according to the differences in basebar adapters. See notes for Canyon Speedmax CF SLX H48/H49 and Specialized
Shiv TT disc.
The purpose of the basebar adapters is to provide a consistent left-right spacing for the extension clamps. Basebar adapters connect
directly to the basebar (Canyon Speedmax CF SLX H48/49 and Specialized Shiv TT Disc). These components are bike/handlebar specific
and it should not be attempted to mount these components on any other handlebar than specified.
Giant Trinity Advanced Pro TT/Tri
Bolt up
Hardware supplied
Yes - M5 x 16 mm
Avanti Pista Pursuit
Bolt down
Hardware supplied
Yes - M6 x 20 mm
Argon 18 E118/119
Bolt down
Hardware supplied
Yes –M5 x 20 and 30 mm
BMC Timemachine TM01 (TT) / Parlee TTiR
Bolt up
Hardware supplied
Yes - M6 x 25 and 18 mm
Canyon Speedmax CF SLX H33
Bolt down
Hardware supplied
Yes - M5 x 25 mm
Canyon Speedmax CF SLX H26
Bolt down
Hardware supplied
Yes - M5 x 25 mm
Canyon Speedmax CF SLX H48/49
Bolt down
Hardware supplied
Yes - M5 x 12 mm
Additional notes
Uses the original spacer stack
Pinarello Bolide TT/Tri
Bolt down
Hardware supplied
Yes - M5 x 20 mm
Scott Plasma 5
Bolt up
Hardware supplied
Yes –M6 x 18 mm
Specialized Shiv TT Disc
Bolt down
Hardware supplied
Yes - M5 x 16, 25 and 35 mm
Additional notes –Mounting
Uses the original spacer stack and bridge
Additional notes –Geometry adjustment
Forward offset of 22 mm has been applied
The V2 EVO basebar adapters are installed directly on top of your
basebar, where possible, taking the place of the original spacer
stack. We have supplied replacement connection bolts.
NOTE: Torque the basebar adapter bolts to the torque originally specified for
your handlebar and the OEM extension clamps. Each handlebar has unique
requirements, please refer to the original assembly documentation.
Sync EVO spacers are designed to replace the OEM spacer
stack. V2 EVO systems are supplied with 60 mm of spacers. If
you require additional spacers, please contact us at
www.syncergonomics.com.
The EVO clamp adapters must be used at all stack heights. The carbon brace must be used when more than 30 mm of stack spacers
are being used.
The V2 EVO system uses a bolt down arrangement for all compatible bikes. Ensure you select the appropriate bolt length for the spacer
stack you have installed (refer to page 10). We recommend the application of MOTOREX Bike Grease for the clamp bolts.
Ensure you use the supplied M5 flat form washers. Once pieced together, torque the EVO extension clamp bolts to 6 Nm.
6 Nm
Clamp Adapter + EVO Extension Clamp
0
25
With EVO 10 mm Spacer
1 x 10 mm
35
With EVO 20 mm Spacer
1 x 20 mm
45
With EVO 30 mm Spacer
1 x 20 mm & 1 x 10 mm
55
With EVO 40 mm Spacer
2 x 20 mm
65
With EVO 50 mm Spacer
1 x 10 mm & 2 x 20 mm
75
With EVO 60 mm Spacer
2 X 10 mm & 2 x 20 mm
85
With EVO 70 mm Spacer
1 X 10 mm & 3 x 20 mm
95
With EVO 80 mm Spacer
4 x 20 mm
105
Angled Clamp Adapter
0
16
With EVO 10 mm Spacer
1 x 10 mm
25
With EVO 20 mm Spacer
1 x 20 mm
35
With EVO 30 mm Spacer
1 x 20 mm & 1 x 10 mm
45
With EVO 40 mm Spacer
2 x 20 mm
55
With EVO 50 mm Spacer
1 x 10 mm & 2 x 20 mm
65
With EVO 60 mm Spacer
2 X 10 mm & 2 x 20 mm
75
With EVO 70 mm Spacer
1 X 10 mm & 3 x 20 mm
85
With EVO 80 mm Spacer
4 x 20 mm
95
Low Rise 3D extensions are designed to work with Shimano SW-R9160 and SRAM eTap CLICS. As such, Low Rise 3D extensions are free of
cable entry ports. The laser etched DO NOT CUT sections of the extension tubes are required for:
1) Clamping within the EVO clamps (clamp end of extensions)
2) Internal clamping (expansion) of the Shimano shifters (grip end of extensions)
It is inevitable that tube cutting will be required to achieve the combination of height and length that you require. When cutting, ensure
that the tube ends are cut at 90 degrees. Ensure that the extensions are properly deburred before inserting into the extension clamps.
Inappropriate tube preparation may lead to damage of the clamp bores and may obstruct tube insertion.
WARNING: Ensure you do not crush tubes during clamping and cutting. The tight tolerances on EVO Extension Clamps require a round tube for insertion.
WARNING: Low Rise 3D extensions are designed to work with Shimano SW-R9160 and SRAM eTap CLICS only. Any modification for other shifters voids the
product warranty. Sync Ergonomics is not liable for product damage and/or personal injury resulting from product modification.
When cut to the correct length and height, secure the
extensions in the EVO extension clamps with the two
grub screws provided (pre-inserted into the clamps).
We recommend the application of a light textured
carbon paste between the extension and the inside of
the clamp to ensure a secure fit. Successive loosening
and tightening of these screws over time, will require
reapplication of retaining compound (LOCTITE 222).
WARNING: Ensure you do not crush tubes by over torquing the
extension clamp screws. The tight tolerance on clamps requires
a round tube for insertion and removal. Crushing may lead to
the inability to remove a tube from the clamp body.
WARNING: We do not recommend the use of carbon
extensions in EVO Extension Clamps. The grub screw clamping
method is likely to damage a carbon tube and in such
instances, may lead to tube failure.
2.5 Nm
Thanks to the connection at the
shifter, you can run the Di2 wires through the spacer
stack during assembly, leaving sufficient length to
connect the shifters as a final step.
The wires will run through the basebar adapter/s,
through the spacers, clamp adapter and carbon
brace, into the clamp and up and out of the
extensions. Install your TT grips before finally affixing
your shifters in place.
Due to the nature of the wiring of
SRAM CLICS, it is important that you establish the
correct fit on your EVO setup prior to wiring the
shifters. Disassembly will be required before
reassembly with the SRAM wires passed through
each component.
Once you have completed installation of the
extensions and finished wiring the shifters, complete
the clamp assembly by securing the top caps,
ensuring each top cap screw is torqued to 2 Nm.
2 Nm
Deep Groove arm cups are directional. Cups should be mounted with the rounded edge of the arm cup facing forward. For each arm
cup, use the supplied Torx flanged button head screws for connection to the extension clamp. We recommend the application of a
medium-strength (LOCTITE 243) retaining compound for the screw connections.
Deep Groove arm cup pads are placed scooped end facing forward. When installing and removing the arm pad start at the sides, this
prevents creasing of the pad and ensures the adhesive backed Velcro does not come away from the underlying arm cup. Replacement
arm cup pads are available from the Sync Ergonomics online store and can be purchased separately when worn out.
WARNING: Over torqueing the cup connection screws will lead to permanent damage of the arm cup base plate. Sync Ergonomics is not liable for product
damage and/or personal injury resulting from inappropriate product setup.
5 Nm
Saddle offset 0-50 mm behind the bottom bracket.
LENGTH ALLOWED –750 MM
Saddle offset 50 mm (or more) behind the bottom bracket.
LENGTH ALLOWED –800 MM
Athlete height of 190 cm or taller, with a saddle offset of 50 mm
(or more) behind the bottom bracket.
LENGTH ALLOWED –850 MM
The clamp end of the extension must be trimmed in order to
achieve UCI compliance for length (this also influences height).
For all individuals, height is measured from the centre of the arm
cup (pad removed), to the top edge of the shifter body.
HEIGHT ALLOWED –100 mm
The grip end of the extension must be trimmed in order to achieve
UCI compliance for height (this also influences length).
100 mm

Other manuals for Project 0.2 EVO

1

Popular Sport & Outdoor manuals by other brands

Petzl Pirana Club TECHNICAL NOTICE

Petzl

Petzl Pirana Club TECHNICAL NOTICE

HONU HAWAII Instructions for use

HONU

HONU HAWAII Instructions for use

SkyBound STRAIGHT POLE TRAMPOLINE NET WITH HANDLED... Assembly and installation manual

SkyBound

SkyBound STRAIGHT POLE TRAMPOLINE NET WITH HANDLED... Assembly and installation manual

Tumbl Trak Laser Beam Pro Assembly instructions

Tumbl Trak

Tumbl Trak Laser Beam Pro Assembly instructions

Soozier A61-001 Assembly instruction

Soozier

Soozier A61-001 Assembly instruction

EastPoint NEWCASTLE 1-1-35332-F Assembly instructions

EastPoint

EastPoint NEWCASTLE 1-1-35332-F Assembly instructions

ZUUM Shoes user manual

ZUUM

ZUUM Shoes user manual

Skywalker SWRT14 user manual

Skywalker

Skywalker SWRT14 user manual

Triumph Sports USA 35-7110 instruction manual

Triumph Sports USA

Triumph Sports USA 35-7110 instruction manual

Bison PK10 instruction manual

Bison

Bison PK10 instruction manual

Aqua-Marina BLUEDRIVE X user manual

Aqua-Marina

Aqua-Marina BLUEDRIVE X user manual

Livoo DOS189 user manual

Livoo

Livoo DOS189 user manual

Wow MEGA SLIDE owner's manual

Wow

Wow MEGA SLIDE owner's manual

Jamara Snow Play Instruction

Jamara

Jamara Snow Play Instruction

Lancaster BL090Y19018 Assembly instructions

Lancaster

Lancaster BL090Y19018 Assembly instructions

Lifetime 60348 Assembly instructions

Lifetime

Lifetime 60348 Assembly instructions

Bestway Soccer Splash Set owner's manual

Bestway

Bestway Soccer Splash Set owner's manual

Bison VB1253W instruction manual

Bison

Bison VB1253W instruction manual

manuals.online logo
manuals.online logoBrands
  • About & Mission
  • Contact us
  • Privacy Policy
  • Terms and Conditions

Copyright 2025 Manuals.Online. All Rights Reserved.