SynQor Headquarters UPS-1500 Series User manual
006-0006205 UPS-1500 Series Rev ZC 2 of 60 05/28/2019 www.synqor.com
Table of Contents
Section I Warnings
Hazardous Voltages ...................................................................................................................................................4
Hazardous Energies...................................................................................................................................................5
Battery Pack..................................................................................................................................................................6
Protection from the Environment .........................................................................................................................6
No User Serviceable Parts........................................................................................................................................6
Section II General Product Information
Product Description ...................................................................................................................................................7
Product Topology ........................................................................................................................................................8
Part Numbering Scheme and Options ............................................................................................................. 10
Product Specifications............................................................................................................................................ 11
Electrical Characteristics ..................................................................................................................................... 13
1U Mechanical Diagram....................................................................................................................................... 14
2U Mechanical Diagram....................................................................................................................................... 15
UPS Efficiency............................................................................................................................................................ 16
Total Output Power that can be derived from the AC INPUT ................................................................. 16
Power Cable Wiring Diagram ............................................................................................................................. 19
Power Cable Wire Size............................................................................................................................................ 20
Section III Operation
Set-Up ........................................................................................................................................................................... 21
Start-Up ....................................................................................................................................................................... 22
Shut-Down .................................................................................................................................................................. 22
Power Cable Connections/Disconnections While Operating .................................................................. 23
Cooling System .......................................................................................................................................................... 24
Front Panel Indicators ........................................................................................................................................... 25
LEDs...................................................................................................................................................................... 25
Audible alarm ................................................................................................................................................... 30
Hot Swapping the Battery Pack .......................................................................................................................... 30
Operating Environment......................................................................................................................................... 31
Section IV Multiple UPS Configurations
General Considerations ......................................................................................................................................... 32
Standard Paralleling -F Option ......................................................................................................................... 32
Expanded Paralleling -R Option ........................................................................................................................ 33
Parallel Configurations of the AC OUTPUTS: Up to Three Units.......................................................... 34
Multi-unit Configurations............................................................................................................................. 34
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Parallel Connection of the AC OUTPUTS ....................................................................................................... 35
Two UPS units with AC OUTPUTS Paralleled...................................................................................... 35
Three UPS units with AC OUTPUTS Paralleled................................................................................... 36
Series Split Phase Connection of AC OUTPUTS .......................................................................................... 37
3-Phase Connection of AC OUTPUTS ............................................................................................................. 38
Parallel Configurations of the AC OUTPUTS: Up to 32 Unit -R option .............................................. 39
Parallel Connection of DC OUTPUTS............................................................................................................... 40
Connection of the AC and/or DC INPUTS ...................................................................................................... 40
3-Phase AC INPUT Source............................................................................................................................ 40
Multi-unit AC Output On/Off Control – Standard Parallel (-F option)....................................... 41
Multi-unit AC Output On/Off Control – Expanded Parallel (-R option)..................................... 41
AC Output Neutral Grounding.................................................................................................................... 41
Wiring Caution ......................................................................................................................................................... 42
Section V Battery Pack
Battery Technology.................................................................................................................................................. 43
Electronic Circuitry within the Battery Pack ................................................................................................ 43
Battery Capacity....................................................................................................................................................... 44
Storage of the Battery Pack .................................................................................................................................. 45
Battery Pack Replacement .................................................................................................................................. 45
Handling the Battery Pack................................................................................................................................... 46
Section VI Control Interface Details
Control Cable Connections................................................................................................................................... 47
Internal User I/O Circuits............................................................................................................................. 48
Remote On/Off Switch Connections ......................................................................................................... 48
Digital Input/Output Control Signals............................................................................................................... 49
RS232 Serial Interface............................................................................................................................................ 50
Ethernet Interface.................................................................................................................................................... 51
Section VII Maintenance
Battery.......................................................................................................................................................................... 52
Fans ............................................................................................................................................................................... 52
Cleaning....................................................................................................................................................................... 52
Section VIII Trouble-Shooting Guide
Fault Conditions ....................................................................................................................................................... 53
Section IV (continued) Multiple UPS Configurations
Section I Warnings
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Section I Warnings
Hazardous Voltages
The INPUT AND OUTPUT POWER connectors and cables of the SynQor UPS may have
voltages that are unsafe. INJURY OR DEATH ON CONTACT may result. Appropriate safety
precautions should be taken. All connections should be made in accordance with LOCAL
ELECTRICAL CODES.
• The UPS CHASSIS should be connected to earth or system ground with Ground Stud on the
rear panel, see mechanical diagrams.
• For the AC INPUT cable and connector:
Do not assume that a hazardous voltage is not present at the terminals of the AC input
Do not make contact with the terminals of the AC input connector.
Always connect the cable to the UPS before it is connected to the source of AC power.
from the UPS.
If the AC input cable is connected to the source of AC power and not connected to the UPS,
do not contact the exposed terminals of the AC input cable.
Do not assume that the source of AC power is not present.
Connections between the AC input cable and the source of AC power should not be
accessible.
• For the AC OUTPUT cable and connector:
Do not assume that a hazardous voltage is not present at the terminals of the AC output
Do not make contact with the terminals of the AC output connector.
Connect the AC output cable to the UPS before the UPS is turned on.
• For the DC INPUT cable and connector (if present):
The rated DC input voltage of the UPS is below the level considered hazardous.
The DC input terminals of the UPS are isolated from the AC input and AC outputs with
However, never assume the terminals of the DC input connector or the wires of the DC input
cable are safe to contact, even if the UPS or DC input source appears to be o.
Section I Warnings
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• For the DC OUTPUT cable and connector (if present):
The rated DC output voltage of the UPS is below the level considered hazardous.
The DC output terminals of the UPS are isolated from the AC input and AC outputs with
However, never assume the terminals of the DC output connector or the wires of the DC
• For the BATTERY PACK (if not inserted into the UPS):
considered hazardous.
damage internal control circuitry.
Hazardous Energies
The INPUT AND OUTPUT POWER connectors and cables of the SynQor UPS may be the source
of high levels of energy. Do not inappropriately make electrical contact between any terminal of
a connector and another, or between any wire of a cable and another, or between any terminal
DAMAGING ELECTRICAL ARCS may result. Care should
be taken to avoid accidental electrical contacts of this sort.
When the BATTERY PACK
power pins or between any power pin and ground should therefore not be damaging. However,
care should take to avoid accidental electrical contacts of this sort.
Section I Warnings
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Section I Warnings
Baery Pack
The individual LITHIUM POLYMER BATTERIES
they should not be physically, thermally or electrically abused.
The TRANSPORT
DISPOSED
or RETURNED
at the following link: http://www.SynQor.com/UPS/documents/Contact.pdf. Please contact
eyes. It may be toxic.
page 45.
Protecon from the Environment
THESE LEVELS SHOULD NOT BE EXCEEDED.
Do not obstruct the air intake in the front of the UPS or the fan exhausts in the rear panel of the
No User Serviceable Parts
The SynQor UPS has no user serviceable parts inside of it. DO NOT REMOVE the cover of the
UPS or any of its connectors. DO NOT OPEN
should perform repairs.
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Section II General Product Information
Product Descripon
power when other power sources are not present.
Section II General Product Information
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Product Topology
input power sources. They also provide smoothing of load transients and nonlinear load
output voltage waveform.
and outputs.
AC
INPUT
DC
INPUT
DC2
OUTPUT
DC1
OUTPUT
AC
OUTPUT
AC to DC
w/ PFC
and
ISOLATION
BATTERY
with
CHARGER
and
ELECTRONIC SWITCH
(OPTIONAL)
(Not available with DC2 Option)
ELECTRONIC
SWITCH
ISOLATED
INVERTER
BULK ENERGY
STORAGE
CAPACITOR
ISOLATED
DC-DC
CONVERTER
(OPTIONAL)
(OPTIONAL)
(OPTIONAL)
ISOLATED
DC-DC
CONVERTER
CIRCUIT
BREAKER
SINGLE-POLE
ELECTRONIC
BREAKER
Section II General Product Information
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electronic breaker can be added to the AC output. This one pole hot side only electronic breaker
circuitry to avoid damage due to improper charging or discharging, or to excessive temperatures.
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Part Numbering Scheme and Opons
This table shows the part numbering scheme for the full line of SynQor UPS products:
Base Models
Model Number Power Battery Run-Time Height (W x D x H) Weight
@Full Power (80% Power)
UPS-1500-S-1U (1 Standard Battery Pack) 1250 W 1500 VA >10 min. (>13 min.) 1U (17.00” x 21.60” x 1.73”) 32 lbs.
UPS-1500-E-2U (1 Extended Battery Pack) 1250 W 1500 VA >24 min. (>31 min.) 2U (17.00” x 21.60” x 3.33”) 50 lbs.
Base Models
Options Options
AC
Input
Freq
AC
Output
Voltage
AC
Output
Neutral
Wire
AC
Output
Set
Point
Freq
DC
Input
/ DC2
Output
DC1
Output
Additional
Options
AC Input
Freq
L
W
47-65 Hz
47-800 Hz
AC Output
Voltage
1
2
115 Vrms
230 Vrms
UPS-1500-S-1U-
UPS-1500-E-2U-
L
W
1
2
S 00
-E 00
CE
D 12
G 5 M 15 AC Output
Neutral
Wire
G
F
R
Grounded
F 6 P 24 Floating*
R 4 R 28 AC Output Electronic Breaker*
V 40
AC Output
Set Point
Freq
5
6
4
50 Hz
60 Hz
400 Hz
W 50
Not all combinations make valid part numbers, please contact SynQor for availability.
See the Product Summary web page for more options.
DC Input /
DC2 Output
SNot Installed
*Notes: D DC Input
Order “F: Floating” option when conguring the AC output for multi-unit combinations MDC2 Out 24 VDC with Droop Share
of up to 3 units. PDC2 Out 24 VDC No Share
Order “R: AC Output Electronic Breaker” option for fault-tolerant, RDC2 Out 28 VDC with Droop Share
glitch-free parallel systems of up to 32 units with N+M redundancy. VDC2 Out 28 VDC No Share
The AC output neutral wire will not be connected to the chassis. WDC2 Out 50 VDC No Share
DC1 Output
00 None
12 12 V
Examples: 15 15 V
UPS-1500-E-2U-L1G6D28-E00, UPS-1500-S-1U-L2G5S00-E00 24 24 V
UPS-1500-S-1U-L2G5S00-ECE (230 V output with CE marking) 28 28 V
40 40 V
50 50 V
Additional
Options
-E Ethernet/SNMP with Conguration Loading
00 No CE Marking
CE CE Marking
in the table:
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Product Specicaons
http://www.synqor.com/UPS.
Air intakes
Status Indicator Panel
Status LED
On/Off
17.00"
1.73"
1U
UPS-1500-S-1U
DC1
Output
Option
Ethernet
Port
AC
Output
Exhaust
Fan
Exhaust
Fan
I/O
Port
User
Config
Port
Ground
Stud
(1/4-20)
DC
Input
Option
AC
Input
AC
Circuit
Breaker
UPS-1500-S-1U with DC Input/DC1 Output Option
DC2
Output
Option
UPS-1500-S-1U with DC1 Output/DC2 Output Option
DC1
Output
Option
Ethernet
Port
AC
Output
Exhaust
Fan
Exhaust
Fan
I/O
Port
User
Config
Port
Ground
Stud
(1/4-20)
AC
Input
AC
Circuit
Breaker
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UPS Units with DC Input / DC1 Output Options
DC1
Output
Option
AC
Output
Exhaust
Fan
Ethernet
Port
User
I/O
CONFIG
Port
Ground
Stud
(1/4-20)
DC
Input
Option
Exhaust
Fan
AC
Input
AC Circuit
Breaker
DC1
Output
Option
AC
Output
Exhaust
Fan
Ethernet
Port
User
I/O
CONFIG
Port
Ground
Stud
(1/4-20)
DC2
Output
Option
Exhaust
Fan
AC
Input
AC Circuit
Breaker
UPS Units with DC1 Output / DC2 Output Options
UPS-1500-E-2U
3.33"
2U
Status LED
On/OffOn/Off Air Intake
Status Indicator Panel
17.00"
Section II General Product Information
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Electrical Characteriscs
INPUT CHARACTERISTICS
Operating AC Input
Voltage 80-265 Vrms*
Frequency 47-65 Hz
(47-800 Hz Optional)
Input Power Factor >0.98 at 47-65 Hz
>0.97 at 400 Hz
>0.93 at 800 Hz
Maximum Input Current Continuous 20 A (full load, 85 Vrms)
AC Input Circuit Breaker Rating 25 A
(* Power Derating to 80% below 90 Vrms)
Operating DC Input (Optional)
Voltage 22-33 V
Continuous Maximum Input Current 62 A (full load, 22 V)
Transient Maximum Input Current 75 A
OUTPUT CHARACTERISTICS
Total Output Power Continuous 1250 W (1500 VA)
Maximum DC1 Output Power 510 W
Maximum DC2 Output Power 1250 W
(Note: Available AC power is reduced by power delivered to the DC output)
AC Output
AC Output Waveform Pure Sinusoidal
Voltage 115 Vrms ± 3%
230 Vrms ± 3%
Frequency 60 Hz ± 0.5%
50 Hz ± 0.5%
400 Hz ± 0.5%
Instantaneous Peak Load Current 26 A (115 Vrms)
13 A (230 Vrms)
Load Power Factor 0-1.0 (leading or lagging)
Total Harmonic Distortion 2% (1000W resistive load)
DC1 Output (optional)
Voltage Regulation (Over Load & Temperature) ± 3%
Common Voltage/Power combinations (DC1) 12 V at 42 A =504 W
(Other Options Available) 15 V at 34 A =510 W
24 V at 21 A =504 W
28 V at 18 A =504 W
40 V at 12.5 A =500 W
50 V at 10 A =500 W
DC2 Output (optional)
Voltage Setpoint ± 3%
No Sharing
Voltage Regulation (Over Load & Temperature) -2%
Common Voltage/Power combinations (DC2) 50 V at 20 A =1000 W
24 V at 50 A =1200 W
28 V at 44.6 A =1250 W
Droop Share (Output droops vs. load to allow passive sharing among modules.)
24 V Option
Voltage Regulation (Over Load & Temperature) -15%
26 V at 0 A
22 V at 50 A =1100 W
28 V Option
Voltage Regulation (Over Load & Temperature) -13%
30 V at 0 A
26 V at 48.1 A =1250 W
ENVIRONMENTAL CHARACTERISTICS MIL-STD-810G
Temperature Methods 501.5, 502.5
Operating Temperature -20 °C to +55 °C
Non-operating Temperature -40 °C to +65 °C
Altitude Method 500.5
Operating 0 - 18,000 ft
Non-operating 0 - 40,000 ft
Environmental Tests
Shock/Drop Method 516.6, Procedures 1,4,6
Temperature Shock Method 503.5, Procedure 1
Vibration Method 514.6, CAT 5, 7, 8, 9, 24
Fungus Method 508.6
Salt Fog Method 509.5
Sand and Dust Method 510.5, Procedures 1,2
Rain Method 506.5 Procedure 1
Humidity Method 507.5 Procedure 2
Mechanical Vibrations of Method 528 Procedure 1
Shipboard Equipment
RELIABILITY CHARACTERISTICS MIL-HDBK-217F
MTBF 100 kHrs MIL-217F Ground Benign, Ta=25 °C
ELECTROMAGNETIC CAPABILITY MIL-STD-461F
CE101 30 Hz - 10 kHz
CE102 10 kHz - 10 MHz
CS101 30 Hz - 150 kHz
CS106 10 kHz - 40 GHz
CS114 10 kHz - 200 MHz
CS116 10 kHz - 100 MHz
RE101 30 Hz - 100 kHz
RE102 10 kHz - 18 GHz
RS101 30 Hz - 100 kHz
RS103 2 MHz - 40 GHz
MECHANICAL CHARACTERISTICS
1U Standard Battery Pack Chassis
Chassis Size 17.00”W x 21.60”D x 1.73”(1U)H
Case Material Aluminum
Total Weight 32 lbs. (with chassis & battery)
Optional 2U Extended Internal Battery Pack
Chassis Size 17.00”W x 21.60”D x 3.33”(2U)H
Case Material Aluminum
Total Weight 50 lbs. (with chassis & battery)
Connectors
AC Input Connector MS3470L14-4P
User I/O Ports HD DB15 Female
Conguration I/O Port HD DB15 Male
Ethernet Port Amphenol RJF22N00, Code B
DC Input Connector MS3470L18-8P
AC Output Connector MS3470L14-4S
DC1 Output Connector MS3470L14-4SW
DC2 Output Connector MS3470L18-8S
Cooling Exhaust Fans
Sound Pressure Level (SPL) 54 dB(A)
Air Flow 0.67(m3/min) 23.7 CFM
Two fans in system, above specs are for each fan separately.
Section II General Product Information
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.750"
[19.05]
.750"
[19.05]
9.750"
[247.65]
18.700"
[474.98]
19.450"
[494.03]
.313"
[7.9502]
.625"
[15.875]
.55"
[13.97]
UNIT
MOUNTING
HOLES
8-32 .250" [6.35]
x26
1.73" [43.942]
1.50" [38.1]
21.60"
[583.64]
17"
[431.8]
MADE IN USA
UPS
POWER OUT
POWER IN
LOAD
CHARGE
FAN
BATT
BATTUPS
ON
OFF
1U Mechanical Diagram
Section II General Product Information
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2U Mechanical Diagram
MADE IN USA
UPS
POWER OUT
POWER IN
LOAD
CHARGE
FAN
BATT
BATTUPS
ON
OFF
3.33"
[84.582] 1.749"
[44.4246]
2.062"
[52.3748]
2.375"
[60.325]
.750"
[19.05]
.750"
[19.05]
9.750"
[247.65]
21.60"
[583.64]
18.700"
[474.98]
19.450"
[494.03]
UNIT
MOUNTING
HOLES
8-32 .250"
[6.35]
x52
.313"
[7.9502]
.625"
[15.875]
.55"
[13.97]
1.50" [38.1]
17"
[431.8]
Section II General Product Information
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UPS Eciency
at full load.
70.0%
75.0%
80.0%
85.0%
90.0%
95.0%
0 200 400 600 800 1000 1200 1400
Efficiency
Ouput Power (Watts)
Efficiency vs. Output Power
for Each Input Source
28 Vdc
230 Vac
115 Vac
Figure 1
Total Output Power that can be derived from the AC INPUT
ooF). It
power that the UPS can derive See Figure
Section II General Product Information
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0
200
400
600
800
1000
1200
1400
25 30 35 40 45 50 55
Output
Power
(Was)
Air Temperature (°C)
UPS Output Power vs. Air Temperature
VAC(IN) >105 VRMS or VDC(IN) >22 V or
power drawn from the baery
VAC(IN) = 90 VRMS and VDC(IN) <22 V and
power not drawn from the baery
VAC(IN) = 80 VRMS and VDC(IN) <22 V and
power not drawn from the baery
Figure 2
ooF) without
then the total output power that can be
(except for at the high end of the ambient temperature range – see below). For example, the
ooF). If the total output power is greater
the ambient air temperature is above 45ooF),
W at 45ooooF). For example, the total output power that could
ooF). A higher output power than this would cause the UPS
Section II General Product Information
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the ambient temperature is
between 45oC and 55o
ooooF).
derated, as shown in the graph below.
1100W
0
200
400
600
800
1000
1200
1400
60 80 100 120 140 160 180 200 220 240 260 280
Output
Power
(Was)
Input Voltage (Vrms)
Output Power vs. AC Input Voltage
(without switching over to the DC input or the baery)
Steady state
15s transient
2s transient
132V
Figure 3
.
Section II General Product Information
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Looking at the rear panel, the UPS connector terminals have the following functions and locations:
AC INPUT
A
B
C
D Ground
A
B
D
C
DC INPUT
+V
VReturn
A
BG
H
DE
CF
AC OUTPUT
A
B
C
D Ground
A
BD
C
DC1 OUTPUT
+VOUT
VReturn
A
B
D
C
DC2 OUTPUT
+VOUT
VReturn
A
HFC
B G
DE
Section II General Product Information
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Power Cable Wire Size
info@synqor.com or visit the website: for
other words, the voltage across the cable at its downstream end is smaller than the voltage across the cable at its
to make sure that the
enough to keep this voltage drop to an acceptably small value.
While this is an issue for all of the power cables,
source of power appears to be available and at a proper level.
The resistance of a wire depends directly on its length. A wire twice as long as another will have twice the
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