TAEHA PDP-1000 User manual

PRO DUO PUMP SYSTEM
PDP-1000
User manual

PDP-1000 Rev 1.1
2021/02/03 2/41 Copyright ©2021 by TAEHA CORP. All Rights Reserved
Contents
1 General information....................................................................................................................................................4
1.1 General information....................................................................................................................................................4
1.2 Warranty...........................................................................................................................................................................4
1.3 Technical support......................................................................................................................................................... 4
2 Features of Pro Duo Pump System..................................................................................................................... 5
2.1 Pro Duo Pump System..............................................................................................................................................5
2.2 Features ............................................................................................................................................................................ 5
2.3 Specification of Pro Duo Pump.............................................................................................................................6
2.4 Specification of Pro Duo Pump Controller ......................................................................................................8
2.5 PDP(standard) system ................................................................................................................................................9
2.6 PDPM (Module type) system................................................................................................................................10
3 Names of each part..................................................................................................................................................11
4 Operation of Pro Duo Pump ................................................................................................................................13
4.1 Precautions on use and assembly .....................................................................................................................13
4.2 Ready to use ................................................................................................................................................................14
5 PDP-1000 disassemble ............................................................................................................................................16
6 PDP-1000 Partlist .......................................................................................................................................................26
6.1 PDP-1000 A type........................................................................................................................................................26
6.2 PDP-1000 BA type partlist .....................................................................................................................................27
6.3 PDP-1000 BAH type partlist..................................................................................................................................28
6.4 PDP-1000 BB type partlist .....................................................................................................................................29
6.5 PDP-1000 BBH type partlist ..................................................................................................................................30
6.6 PDP-1000 CA type partlist.....................................................................................................................................31
6.7 PDP-1000-CB type partlist.....................................................................................................................................32
6.8 PDP-1000-CC type partlist.....................................................................................................................................33

PDP-1000 Rev 1.1
2021/02/03 3/41 Copyright ©2021 by TAEHA CORP. All Rights Reserved
6.9 PDP-1000-FA type partlist .....................................................................................................................................34
6.10 PDP-1000-FAH type partlist..................................................................................................................................35
6.11 PDP-1000-FB type partlist .....................................................................................................................................36
6.12 PDP-1000-FBH type part list.................................................................................................................................37
7 Maintenance.................................................................................................................................................................38
7.1 Alarm display and countermeasures ................................................................................................................39
7.2 Inspection and measures .......................................................................................................................................40
7.3 Trouble Shooting .......................................................................................................................................................41

PDP-1000 Rev 1.1
2021/02/03 4/41 Copyright ©2021 by TAEHA CORP. All Rights Reserved
1General information
1.1 General information
This user manual provides the user and the equipment maintenance specialist with essential
information for operating the equipment. Therefore, it is strongly recommended that you should
thoroughly understand this user manual.
In order to have easy access to this user manual, it must be placed where it can be easily seen, near the
equipment.
1.2 Warranty
Except for a separate agreement and the following cases, the warranty period will be one year in the
event of defects.
- Following -
1. In case you modify the equipment without permission by Taeha Corp.
2. If someone other than the technical support personnel of Taeha Corp. modifieds the
equipment or repairs the quipment without using the designated parts.
3. If any spare parts other than those specified by Taeha Corp. have been used for the product.
4. If the defect is due to an intentional damage.
5. If the defect is due to natural disaster or fire
1.3 Technical support
If necessary, Taeha Corp. will provide technical support service for the customer. Please contact us
by phone or tax.
Head Office
Phone : [phone]
Fax : [phone]

PDP-1000 Rev 1.1
2021/02/03 5/41 Copyright ©2021 by TAEHA CORP. All Rights Reserved
2Features of Pro Duo Pump System
2.1 Pro Duo Pump System
This system is a precise pump made using a special eccentric screw structure; it has organizational
benefits that are simple in construction but excellent in performance.
It is also a high-performance dispenser equipped with dedicated software that comprises a control
panel to perform a variety of tasks.
It is a good system that is designed to provide convenience, accuracy, and diversity for applying
dispensers.
Please read this manual to get the most out of your product and do what you want.
2.2 Features
The specially designed rotary auger pump allows long-term stability for two-component
material. The system provides much enhanced pump efficiency and reproducibility compared
with positive displacement.
Mix ratio and dispensing volume can be easily adjusted by the number of turns and rotational
speed of the rotor.
A wide range of application options are available based on the viscosity and natural changes in
materials.
The special pump can handle a broad range of materials, regardless of viscosity and natural
changes in materials.
Clean dispensing can be achieved because drop formation is prevented by the sniff back
function and freely rotate. No detergent is used for maintenance ; instead the mixer part can be
replaced. Maintenance is therefore eco-friendly and economical.

PDP-1000 Rev 1.1
2021/02/03 6/41 Copyright ©2021 by TAEHA CORP. All Rights Reserved
2.3 Specification of Pro Duo Pump
Figure 1. Appearance of pro duo pump

PDP-1000 Rev 1.1
2021/02/03 7/41 Copyright ©2021 by TAEHA CORP. All Rights Reserved
Table 1. Specification of pro duo pump
Item
Specification
Model
PDP-1000
Dimensions
(WxDxH)[mm]
67 x 35 x 340
Weight
1.8kg
Input
Pressure
0 ~ 0.6MPa
Max Dosing
Pressure
2.0MPa
Viscosity
(cPs)
10 ~ 300,000
Dosing
Volume/Rev
≒2.2ml
Motor
Speed(rpm)
0 ~ 120rpm
Accuracy of
Dosing
±2%
Stator
Material
FFKM / FKM / EPDM
Material
Inlet Port
Module Type : Inlet Adapter
Tap Type : BSPT 1/4”
Material
Outlet Port
Mix adapter A/B/C/F/K type
Operating
Condition
10 ~ 40℃, 10 ~ 85%RH

PDP-1000 Rev 1.1
2021/02/03 8/41 Copyright ©2021 by TAEHA CORP. All Rights Reserved
2.4 Specification of Pro Duo Pump Controller
Figure 2. Appearance of PDC-100
Table 2. Specification of PDC-100
Item
Specification
Remarks
Name
PDC-100
Weight
3.6kg
Input power
AC 100~240V 50/60Hz,(1phase) DC24V(max)
±10%
Power consumption
Max.75W
Display
5” TFT LCD
Operation Mode
Time / Steady / Purge / Ratio
4 Mode
Operation Memory
15ch
User Define
Operating air pressure
0.5MPa
Air Filter : 5µ
Air In Port
One touch fitting PC(Ø6, max.0.7MPa)
Air Out Port
One touch fitting PC(Ø6, max.0.7MPa)
Liquid Indicator Sensor
OK
External Control
OK
Interface
RS232, D-SUB 9 PIN
Input Signal
Contact Input or NPN Open Collector Tr
Dosing End Signal
NPN Open Collector Tr
Operating temperature
10 ~ 40℃
Avoid direct sunlight
Operating humidity
10 ~ 85%RH
No condensation
Vibration resistent
Less than 0.5G
G : acceleration of gravity

PDP-1000 Rev 1.1
2021/02/03 9/41 Copyright ©2021 by TAEHA CORP. All Rights Reserved
2.5 PDP(standard) system
A standard type means a structure in which the material suppliers(cartridge, tank, etc.) are separated
from the Pro-duo pump.
Figure 3. Pro duo pump system
Table 3. Pro duo pump system
No.
Description
Model
Q’ty
Remarks
1
2K Pro Duo Pump(PDP)
1 Set
2
Pro Duo Pump Controller
PDC-100
1 Set
Pro duo pump controller
3
Resin Motor Cable
1 Pc
Length : 3m(STD)
4
Hardener Motor Cable
1 Pc
5
Air Tube Ass’y (Resin, Hardener)
∅6, Auto Jointer
2 Pcs
length : 2m(STD)
6
Foot Switch
1 Pc
length : 2m(Option)
7
Terminal Block
10 Pin
2 Pcs
External In/Out Connector
8
Pressure Sensor(option)
50B P3IK91
2 Pcs
Range : 0 ~ 50bar (gauge pressure)
Output : 0.5 ~ 3.0 VDC
Tolerable pressure : 150bar

PDP-1000 Rev 1.1
2021/02/03 10/41 Copyright ©2021 by TAEHA CORP. All Rights Reserved
2.6 PDPM (Module type) system
Module type means that the material supplier(barrel, cartridge, etc.)is integral with the Pro-duo
pump unit.
Figure 4. Pro duo pump module type(PDPM) system
Table 4. Pro duo pump module type(PDPM) system
No.
Description
Model
Q’ty
Remarks
1
2K Pro Duo Pump(PDP)
1 Set
2
Pro Duo Pump Controller
PDC-100
1 Set
Pro duo pump controller
3
Resin Motor Cable
1 Pc
Length : 3m(STD)
4
Hardener Motor Cable
1 Pc
5
Air Tube Ass’y (Resin, Hardener)
∅6, Auto Jointer
2 Pcs
length : 2m(STD)
6
Foot Switch
1 Pc
length : 2m(Option)
7
Terminal Block
10 Pin
2 Pcs
External In/Out Connector
8
Pressure Sensor(option)
50B P3IK91
2 Pcs
Range : 0 ~ 50bar (gauge pressure)
Output : 0.5 ~ 3.0 VDC
Tolerable pressure : 150bar

PDP-1000 Rev 1.1
2021/02/03 11/41 Copyright ©2021 by TAEHA CORP. All Rights Reserved
3Names of each part
Figure 5. Names of each part

PDP-1000 Rev 1.1
2021/02/03 12/41 Copyright ©2021 by TAEHA CORP. All Rights Reserved
Table 5. The shape of mix adapter and mixer
A Type
B Type
C Type
F Type
Mix
Adapter
A(1:1~3:1)
BA(1:1~3:1)
CA(1:1~3:1)
FA(1:1~3:1)
A(4:1~10:1)
BB(4:1~10:1)
CB(4:1~10:1)
FB(4:1~10:1)
-
-
-
CC(4:1~10:1)
-
-
Mixer

PDP-1000 Rev 1.1
2021/02/03 13/41 Copyright ©2021 by TAEHA CORP. All Rights Reserved
4Operation of Pro Duo Pump
4.1 Precautions on use and assembly
1. In connecting A(stator) and B(rotor)
Use C(fixed tool) to fix the tools and apply solution(material) inside A(stator) and on B(rotor).
Connect A(stator) and B(Rotor) and rotate them up to the marked position and rotate C (fixed tool) in
clockwise directon
Figure 6. Rotor and stator connection
Do not activate the pump without applying the material to the stator.
If so, even for a short duration of time, there might be a damage on the stator.
2. Eliminating bubbles before liquid dispense
Figure 7. Eliminating bubbles
When the pump and the controller’s setting are finished, before applying
the solution to the product, rotate the D(Vent knob) as the arrow direction
one to two rounds to dispense the bubbles and some liquid(about 5~10
seconds).
When it is confirmed that the bubbles are all eliminated, then close it off
again.
When eliminating bubbles, set the motor speed at low(5~10RPM) to
dispense.

PDP-1000 Rev 1.1
2021/02/03 14/41 Copyright ©2021 by TAEHA CORP. All Rights Reserved
4.2 Ready to use
Figure 8. PDP system composition
1) Connect the motor cable(③) to the pro duo pump(①).
2) Connect the Air piping to the PDC-100 with the utility line, and connect the Air Out (④) to the
material supply device. Please prepare the main air separately in a clean air of 5kgf/cm2or
more.
Make sure that the Air piping of the material supply device does not get twisted.
3) Connect the Foot Switch (or external device) to the Control terminal.
4) After checking the input power supply of the Pro Duo Pump Controller, turn on the power
switch.
5) Refer to <Table 6> to confirm that the Air pressure supplied to the material supply equipment
(Tank, Barrel, Cartridge) is correct. However, it can be changed according to the dispensing
conditions.
Table 6. Suitable setting for each material
Less than 2000 cPs
1~2kgf/cm2
Over 2000 cPs
2~5kgf/cm2

PDP-1000 Rev 1.1
2021/02/03 15/41 Copyright ©2021 by TAEHA CORP. All Rights Reserved
6) Open the air vent knob attached to the pro duo pump.
This is a work to remove air bubbles from the pump without driving the pump and to check
whether the material supply is smooth. Open it one or two and a half turns
counterclockwise.
Rotate the Air Vent Knob, where the liquid flows out sufficiently compared to the dispense
rate, clockwise to lock it completely. Clean the remaining liquid.
7) After switching to manual mode and setting the discharge speed to about 10%, press the
discharge button and check if the discharge is free of bubbles.
8) If bubbles appear, perform bubble removal until no bubbles are dispensed.
9) Set the mode and discharge amount suitable for the shot conditions, press the shot button,
and confirm that normal dispensing is performed.
10) Select "Ratio" for Controller Mode and enter the setting value.
11) When all the preparations are completed, use an external device or Foot Switch to shot.
Figure 9. Air vent knob

PDP-1000 Rev 1.1
2021/02/03 16/41 Copyright ©2021 by TAEHA CORP. All Rights Reserved
5PDP-1000 disassemble
This section describes the procedure for disassembling the PDP-1000 for its maintenance.
1) Prepare the Pro Duo Pump and tools.

PDP-1000 Rev 1.1
2021/02/03 17/41 Copyright ©2021 by TAEHA CORP. All Rights Reserved
2) Turn the mix cap counterclockwise to release the night cap.

PDP-1000 Rev 1.1
2021/02/03 18/41 Copyright ©2021 by TAEHA CORP. All Rights Reserved
3) Turn the wrench bolts counterclockwise to release the mix adapter.

PDP-1000 Rev 1.1
2021/02/03 19/41 Copyright ©2021 by TAEHA CORP. All Rights Reserved
4) Wrench Remove the Twin Block by turning the four Wrench Bolt counterclockwise at the
bottom.
(When the Twin Block is separated, it is separated into two pumps.)

PDP-1000 Rev 1.1
2021/02/03 20/41 Copyright ©2021 by TAEHA CORP. All Rights Reserved
5) Hold a pump and remove the orifice adapter using a spanner.