TAEHA PCP-1500 Series User manual

PRO-PUMP SYSTEM
PCP-1500/2000A/2000/5000 Series
User manual

PCP-1500/2000A/2000/5000 Series Rev 3
2023/01/16 2/52 Copyright © 2023 by TAEHA CORP. All Rights Reserved
Table of Contents
1 General information....................................................................................................................................................4
1.1 General information....................................................................................................................................................4
1.2 Warranty...........................................................................................................................................................................4
1.3 Technical support.........................................................................................................................................................4
2 Features of Pro-Pump system................................................................................................................................5
2.1 Introduction....................................................................................................................................................................5
2.2 Feature ..............................................................................................................................................................................5
2.3 Dimension and specification ..................................................................................................................................6
2.4 Features and specification of Pro-pump controller.....................................................................................8
2.5 PCP standard system................................................................................................................................................10
2.6 PCP module system(PCPM)...................................................................................................................................12
3 Names of each part ..................................................................................................................................................14
4 Operation.......................................................................................................................................................................15
4.1 Precautions on use and assembly .....................................................................................................................15
4.1.1 In connection Stator(A) and Rotor(B) .......................................................................................................15
4.1.2 Eliminating bubbles before liquid dispensing ......................................................................................15
4.2 Ready to use ................................................................................................................................................................16
4.3 Check the shot amount ..........................................................................................................................................18
4.4 Starting and ending of operation ......................................................................................................................19
5 Disassemble..................................................................................................................................................................20
5.1 Disassembly of PCP-1500/2000A .......................................................................................................................20
5.1.1 Disassembly of Rotor ass’y and seal.........................................................................................................27
5.2 Disassembly of PCP-2000/5000 ..........................................................................................................................30
5.2.1 Disassembly of rotor ass’y .............................................................................................................................38
5.2.2 Disassembly of rotary seal .............................................................................................................................40

PCP-1500/2000A/2000/5000 Series Rev 3
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5.3 Assembly of PCP-2000/5000 ................................................................................................................................41
6 PCP-1500/2000A/2000/5000 Part list...............................................................................................................45
6.1 PCP-1500 Part list ......................................................................................................................................................45
6.2 PCP-2000 Part List.....................................................................................................................................................46
6.3 PCP-2000A Part List..................................................................................................................................................47
6.4 PCP-5000 Part List.....................................................................................................................................................48
7 Maintenance.................................................................................................................................................................49
7.1 Alarm display and action .......................................................................................................................................50
7.2 Inspection and measures .......................................................................................................................................51
7.3 Trouble shooting........................................................................................................................................................52

PCP-1500/2000A/2000/5000 Series Rev 3
2023/01/16 4/52 Copyright © 2023 by TAEHA CORP. All Rights Reserved
1General information
1.1 General information
This user manual provides the user and the equipment maintenance specialist with essential information
for operating the equipment. Therefore it is strongly recommended that you should thoroughly
understand this user manual.
Inorder to have easy access to this user manual, it must be placed where it can be easily seen, near the
equipment.
1.2 Warranty
Except for a separate agreement and the following cases, the warranty period will be one year in the
event of defects
-Following -
1. In case you modify the equipment without permission by Taeha Corp.
2. If someone other than the technical support personnel of Taeha Corp. modifies the equipment
or repairs the equipment without using the designated parts.
3. If any spare parts other than those specified by Taeha Corp. have been used for the product.
4. If the defect is due to an intentional damage.
5. If the defect is due to natural disasters or fire.
1.3 Technical support
If necessary, Taeha Corp. will provide technical support service for the customer.
Please contact us by phone or fax.
Head office
Phone : [phone]
Fax : [phone]

PCP-1500/2000A/2000/5000 Series Rev 3
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2Features of Pro-Pump system
2.1 Introduction
This system is a precise pump made using a special eccentric screw structure, it has organizational
benefits that are simple in construction but excellent in performance. It is also a high-performance
dispenser equipped with dedicated software that comprises a control panel to perform a variety of
tasks.
It is a good system that is designed to provide convenience, accuracy, and diversity for applying
dispensers.
Please read this manual to get the most out of your product and do what you want.
2.2 Feature
Precise and Consistent volume of fluid is dispensed even when environmental factors
affect viscosity and pressure in the container.
Clean dispensing is provided without ball-up through the suck back function, which
sucks back the fluid drop formed at the nozzle tip.(Nozzle rotation is not restrict.)
Consistent dispensing is possible without fluid surging because the pro-pump provides
consistent flow by maintaining a stable pressure.
Disassembly and reassembly for maintenance and cleaning is easy because of simple
structure of the pumping unit.
Precise volume of fluid with filler is dispensed without impairing fillers under the cavity
displacement dispensing process.

PCP-1500/2000A/2000/5000 Series Rev 3
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2.3 Dimension and specification

PCP-1500/2000A/2000/5000 Series Rev 3
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Item Specification
Item PCP-1500 PCP-2000A PCP-2000 PCP-5000
Dimensions
(H x W x D)[㎜] 410 x 45 x 45(㎜) 410 x 45 x 45(㎜) 558 x 60 x 60(㎜) 558 x 60 x 60(㎜)
Weight 2.0kg 2.0kg 5.0kg 5.0kg
Input Pressure 0 ~ 0.6MPa
Max Dosing
Pressure 2.0MPa 2.5MPa 2.0MPa
Viscosity (cPs) 0 ~ 500,000
Dosing
Volume/Rev ≒1.8mL ≒2mL ≒2.2mL ≒5.5mL
Recommended
motor speed 5 ~ 60rpm
Max. motor
speed(rpm) 150rpm
Accuracy of
Dosing ±1%
Stator Material FFKM / FKM / EPDM
Material
Inlet Port Inlet Adapter / BSPT 1/2” BSPT 1/2”
Material
Outlet Port Luer lock / BSPT 3/8” BSPT 1/2”
Operating
Condition 10 ~ 40℃, 10 ~ 85%RH

PCP-1500/2000A/2000/5000 Series Rev 3
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2.4 Features and specification of Pro-pump controller

PCP-1500/2000A/2000/5000 Series Rev 3
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Item Specifications Remarks
Model Procon-1000
Power AC 100~240V 50/60Hz (1Phase) ±10%
Power Consumption
Max. 50W Controller
Max. 400W Driver Box
Display 5inch TFT LCD Touch Type
Operation Touch Panel, Button, Regulator
Operation Mode Time / Steady
Operation Memory 15ch User Define
Operating Air Pressure 0.5MPa(Humidity less than 5%) Air Filter : 5μ
Pressure Regulator 0 ~ 5kgf/cm2
Air In Port One Touch Fitting PC(Ø6, Max.0.7MPa) Air Hose
Air Out Port One Touch Fitting PC(Ø6, Max.0.7MPa)
Input signal Contact input or NPN open collector
Shot end signal NPN open collector
Dosing Connector 21004525-05 21004221-02
Motor Connector DSUB 25Pin 1ea
Comm. Connector DSUB 9Pin RS-232(Option)
Sensor Connector STL950/10-5.0-V-GREEN
AK950/10-5.0-GREEN
Flow Meter (Option)
Pressure (Option)
Input Connector STL950/10-5.0-V-GREEN AK950/10-5.0-GREEN
Output Connector STL950/10-5.0-V-GREEN AK950/10-5.0-GREEN
Operating Temperature 5℃~ 45℃Avoid direct sunlight
Operating Humidity 10 ~ 85%RH No condensation
Vibration Resistent Less than 0.5G G : Acceleration of Gravity

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2.5 PCP standard system
A standard type means a structure in which the material suppliers(barrel, cartridge, tank, etc.) are
separated from the Pro-Pump.

PCP-1500/2000A/2000/5000 Series Rev 3
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No. Description Model Q’ty Remarks
1 Pro-Pump PCP Series 1 Set
2 Pro Pump Controller Procon-1000 1 Set Pro-Pump (1K Pump) Controller
3 Motor Cable 1 Pc Length : 1.5m
Motor Cable
4 Air Tube Ass’y ∅6, Auto Jointer 1 Pcs Length : 1.5m
Air Hose
5 Foot Switch 1 Pc Length : 2m
For manual dispensing
6 Terminal Block 10 Pin 2 Pcs In/Out Signal Connector
7 RS 485 Cable 25 Pin 1 Pc Length : 1.8m
Driver Box Cable
8 Driver Box 1 Pc

PCP-1500/2000A/2000/5000 Series Rev 3
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2.6 PCP module system(PCPM)
Module type means that the material supplier(barrel, cartridge, tank, etc.) is integral with the Pro-Pump
unit.

PCP-1500/2000A/2000/5000 Series Rev 3
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No. Description Model Q’ty Remarks
1 Pro-Pump Module Type PCPM Series 1 Set With material supply part(module type)
2 Pro-Pump Controller Procon-1000 1 Set Pro-Pump (1K Pump) Controller
3 Motor Cable 1 Pc Length : 1.5m
Motor Cable
4 Air Tube Ass’y ∅6, Auto Jointer 2 Pcs Length : 1.5m
Air Hose
5 Foot Switch 1 Pc Length : 2m
For manual dispensing
6 Terminal Block 10 Pin 2 Pcs In/Out Signal Connector
7 RS 232 Cable 25 Pin 1 Pc Length : 1.8m
Driver Box Cable
8 Driver Box 1 Pc

PCP-1500/2000A/2000/5000 Series Rev 3
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3Names of each part

PCP-1500/2000A/2000/5000 Series Rev 3
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4Operation
4.1 Precautions on use and assembly
4.1.1 In connection Stator(A) and Rotor(B)
Use C(Fix Tool) to fix the tools and apply solution(material) inside A(Stator) and on B(Rotor).
Connect A(Stator) and B(Rotor) and rotate them up to the marked position and rotate C(Fix Tool) in
clockwise direction.
Do not activate the pump without applying the material to the stator. If so, even for a short duration
of time, there might be a damage on the stator.
4.1.2 Eliminating bubbles before liquid dispensing
When the pump and the controller’s settings are finished, before applying the
solution to the product, rotate the D(Vent Knob) as the arrow direction one to
two rounds to discharge the bubbles and some liquid(about 5~10 seconds).
When it is confirmed that the bubbles are all eliminated, then close it off again.
When eliminate bubbles, set the motor speed at low(5~10RPM) to dispense.

PCP-1500/2000A/2000/5000 Series Rev 3
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4.2 Ready to use
1) Connect the air to the motor cable and material suppliers.
Connect the air piping from the utility line to ProCon-1000 and connect the air out to the material
supply. Prepare the main air separately as clean air at least 5kgf/cm2.
Please piping so that the air piping of the material supply system is not twisted or folded.
2) Please connect foot switch(or external device) to the control terminal.
3) Power on the Pro Pump Controller(Procon-1000).
4) Make sure the pressure supplied to the material supplier(barrel, cartridge, tank, etc.) is adequate.
5) Apply according to the guide setting. However it may vary depending on the conditions.
Less than 2000cps 1~2kgf/cm2
Over 2000cps 2~5kgf/cm2
6) Open the air vent knob on the Pro-Pump.

PCP-1500/2000A/2000/5000 Series Rev 3
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This is to ensure the pump is well supplied materials and eliminated bubbles without driving.
(Turn 1 1/2 turns counter clockwise.)
If the liquid flows sufficiently in comparison with the dispensing rate, turn the air vent knob
clockwise to fully lock it. Please clean the residual liquid.
7) Set the dispensing speed to approximately 10% by switching to the steady mode, then press the
shot button to check if it dispenses without air bubbles.
8) If air bubbles come out, remove air bubbles until air bubbles can not be dispensing.
9) Set the appropriate mode and dispensing rate for the shot conditions and press the shot button
to check if normal dispensing is occurring.
10) When all preparations have been completed, shot using an external device or foot switch.

PCP-1500/2000A/2000/5000 Series Rev 3
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4.3 Check the shot amount
1) Please attach the needle you want to use.
2) Set it to steady mode and dispense continuously until the liquid is discharged from the
needle.
3) Repeat shot on and off. If there is liquid at the end of the needle, correct the suck back
time / suck back speed to an appropriate value.
(Excessive suck-back setting may cause backflow of mixed liquid into the pump and cause
malfunction.)
4) Set the appropriate shot time by setting the time mode, and check whether or not the
dispensing is performed on the prepared measuring cup.
Pro-Pump is linearly proportional to time and velocity.
Calculated by the proportional method, you can dispense it like you want.
5) If the discharge amount is more than 3% difference than usual, you may suspect the wear
of Pro Pump. In this case, replace the stator.

PCP-1500/2000A/2000/5000 Series Rev 3
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4.4 Starting and ending of operation
1) Make sure that ‘Shot Time’ and ‘Shot Speed’ on the Pro Pump controller screen are set to
the determined values.
Periodically check if there is a change in the shot volume.
2) Start the operation by selecting it that matches the dispense mode.
3) After finishing work, remove needle and switch to steady mode.
4) Run shot operation 2~3 times and clean the adapter dosing part.
5) Seal the dosing part with night cap and finish the operation. Safety check to prevent
contamination of dosing part.

PCP-1500/2000A/2000/5000 Series Rev 3
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5Disassemble
5.1 Disassembly of PCP-1500/2000A
This section describes the procedure for disassembling the pro-pump(PCP-1500/2000A) for its
maintenance..
1) Prepare the Pro-Pump(PCP-1500/2000A) and tools.