Talex TWISTER 1800 Product information sheet

`TALEX Spółka z ograniczoną odpowiedzialnością
ul. Dworcowa 9c, 77-141 Borzytuchom
tel. [phone]
e-mail.: [email protected]
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Page 1of 36
ORIGINAL USER MANUAL
SPARE PARTS CATALOGUE
WARANTY
BUCKET SWEEPER:
TWISTER 1800
TWISTER 2000
Borzytuchom 2022 –ISSUE 02
ORIGINAL MANUAL

`TALEX Spółka z ograniczoną odpowiedzialnością
ul. Dworcowa 9c, 77-141 Borzytuchom
tel. [phone]
e-mail.: [email protected]
www.talex-sj.pl
Page 2of 36
CAUTION !
These operating instructions should be read before use and follow the safety rules
contained in them.
The operating manual is the basic equipment of the machine!
Keep the manuals in a safe place, where they should be accessible to the user and operator
throughout the life of the machine.
In the event of loss or damage, a new copy should be obtained by ordering it at the point of sale of
the machine or from the manufacturer.
If the machine is sold or made available to another user, the user manual with the declaration of
conformity for the machine must be attached.
The manufacturer reserves all rights to the instructions for use.
Copying, processing of the manual and its parts without the consent of the manufacturer -
prohibited.
TALEX guarantees the reliable operation of the machine when it is used in accordance with its
technical and operational conditions described in the USER MANUAL.
Defects revealed during the warranty period will be removed by the Warranty Service.
The repair period is specified in the WARRANTY CARD.
The warranty does not cover parts and subassemblies of the machine, which are subject to wear in
normal operating conditions, regardless of the warranty period.
The warranty services apply only to such cases as: mechanical damage not attributable to the user,
factory defects of parts, etc.
The machine is not covered by the warranty if the damage is caused by:
mechanical damage caused by the fault of the user or a road accident
from improper operation, adjustment and maintenance, use of the machine inconsistently
with its intended use,
use of a damaged machine,
repairs performed by unauthorized persons,
making any unauthorized changes to the structure of the machine,
use of the machine by persons not familiar with this manual.
The user is obliged to immediately remove all noticed paint defects or traces of corrosion, and to
have the defects rectified, regardless of whether the damage is covered by the warranty or not.
Detailed warranty conditions are given in the WARRANTY CARD attached to the newly purchased
machine.
ATTENTION !
Demand that the seller carefully and precisely fills out the WARRANTY CARD. Lack of,
for example, the date of sale or the stamp of the point of sale exposes the user to not
accepting possible complaints.

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ul. Dworcowa 9c, 77-141 Borzytuchom
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Table of contents
1. Introduction..................................................................................................................................... 4
2. Sweeper identification ........................................................................................................................ 5
3. Safety rules at work............................................................................................................................. 6
3.1. Operator safety ............................................................................................................................ 7
3.2. Connection and disconnection of sweeper.................................................................................. 7
3.3. Hydraulic system .......................................................................................................................... 8
3.4.The sweeper’s transport ............................................................................................................... 9
3.5 Maintenance.................................................................................................................................. 9
3.6 The description of residual risk ................................................................................................... 10
3.6. Information and warning labels ................................................................................................. 11
4. Intended Use ................................................................................................................................. 14
5 Equipment, construction and operation............................................................................................ 14
5.1 Standard equipment.............................................................................................................. 14
5.2 Additional equipment............................................................................................................ 15
5.3 General design of the sweeper ............................................................................................. 16
5.4 Operation .............................................................................................................................. 18
5.5 Construction and operation of the hydraulic system............................................................ 18
6. Machine use .................................................................................................................................. 20
6.1 Proper installation of the sweeper............................................................................................. 21
6.2 Emptying the bucket sweeper............................................................................................... 23
7. Inspections and parts replacement.................................................................................................. 23
7.1 Installation and disassembly of the brush................................................................................... 23
7. Defects and methods of repair..................................................................................................... 26
9. Service and maintenance .................................................................................................................. 26
9.1 After work service ................................................................................................................. 26
9.2. Lubrication points...................................................................................................................... 27
9.3. After seasoon maintance ...................................................................................................... 28
10. Spare parts catalogue................................................................................................................ 29
10.1. General structure . ................................................................................................................ 30
10.2. Body....................................................................................................................................... 31
10.3. Working shaft. ....................................................................................................................... 32

`TALEX Spółka z ograniczoną odpowiedzialnością
ul. Dworcowa 9c, 77-141 Borzytuchom
tel. [phone]
e-mail.: [email protected]
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Page 4of 36
10.4. Hydraulic system. .................................................................................................................. 33
10.5. Polyutrethane skid................................................................................................................. 34
11. Warranty.................................................................................................................................... 35
The operating manual is the basic equipment of the machine!
The manual should be kept in a safe place, available to the user and operator through the entire
lifetime of the machine.
In the case of losing or damage you must purchase a new copy by ordering it from the points of
machine sales or manufacturer.
In the case of sale or providing the machine to other user, the manual must be accompanied with the
declaration of conformity for the machine.
The manufacturer reserves all rights to the operating instructions.
Copying, processing of manual, and its parts without the consent of the manufacturer - forbidden
1. Introduction
Before the first activities related to the use of sweeper, this operating manual must be read and
understood and all instructions contained therein must be followed.
This manual contains a description of the risks that may occur when non-compliance with safety
rules during operation and maintenance of sweeper. The manual lists the precautions to be taken to
minimize or avoid risks.
The manual also contains rules of proper use of sweeper and explains what maintenance work
should be performed at the same time.
If the information contained in this manual is unclear, please ask for their explanation directly to the
manufacturer.
ATTENTION !
Read the operating manual before use
ATTENTION !
This symbol warns against risk.

`TALEX Spółka z ograniczoną odpowiedzialnością
ul. Dworcowa 9c, 77-141 Borzytuchom
tel. [phone]
e-mail.: [email protected]
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Page 5of 36
2. Sweeper identification
Every rotary sweeper it’s provided with nameplate, which contains most important identification
data. Nameplate is located in a readily accessible place. Data included on nameplate confirm
sweeper compatibility with current health and safety regulations.
This warning symbol indicates to an important
information about the risk given in the manual. Please
read the given information carefully, follow the
instructions and take full precaution.

`TALEX Spółka z ograniczoną odpowiedzialnością
ul. Dworcowa 9c, 77-141 Borzytuchom
tel. [phone]
e-mail.: [email protected]
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Drawing 1. Name plate
Name plate contains:
-Full manufacturer name - weight
-Serial number - quality control mark
-Machines symbol - production date
-CE marking means, that sweeper is compatible with Directive 2006/42/WE
3. Safety rules at work
Sweeper can only be operated by adults who are familiar with its operation
and the contents of this manual and have the appropriate qualifications. Sweeper should be
operated in compliance with all the precautions, in particular:

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3.1. Operator safety
Obey this manual instructions as well as the general principles of health and safety.
Obey the machine’s warning symbols.
Sweeper can be operated by a person with license to driving the vehicle to which it is mounted,
according to the manufacturer’s recommendations.
Please note that there are many places on the machine that could cause injury (sharp edges,
projecting parts, etc.). When working, keep extra precautions when moving around these critical
places and absolutely use personal protective measures such as:
- protective clothing,
- protective gloves,
- protective footwear,
- protective glasses,
Before working with the sweeper, please read the manual instruction, safety rules and
recommendations for maintenance and adjustment.
Sweeper must be equipped with all safety shields (specified by the manufacturer) before
accessing to moving parts. Shields must be complete and fully functional.
There is the risk of residual danger and therefore the safety rules and common sense should be
the basic principle of the use of the machine.
It is forbidden to operate the machine by persons under the influence of alcohol or other drugs.
Never allow the vehicle operating the sweeper be driven by a person other than its operator, and
in any case, do not let that while working, the others remained in the vehicle and near the
machine.
It is forbidden to use the machine contrary to its purpose. Using the machine for other purposes
than is specified by the manufacturer is contrary to machine’s purpose and may void your
warranty. Manufacturer assumes no responsibility for any consequences arising from the
improper use of the machine.
If the information contained in this manual is unclear, please contact with your dealer or
manufacturer.
Disobeying the rules may cause danger for the operator and bystanders and can cause
damage to the machine. The user is responsible for any damage resulting from failure
to comply with these rules.
3.2. Connection and disconnection of sweeper
It is forbidden to connect the device to the carrier vehicle, if used hydraulic oils are of
different types
It is forbidden to connect the sweeper when the fastening of the suspension system is not
compatible with the vehicle’s fastening
The carrier to which the machine will be connected to must be in technically working
condition and comply with the manufacturer's conditions

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Page 8of 36
It is forbidden to reside, operate between the vehicle and machine. Assistants on sweeper’s
aggregating must be outside the danger zone and be always visible to the vehicle’s operator
While connecting and disconnecting the machine take precautions
Sweeper disconnected from the vehicle must be based on all three supporting wheels, and
stored on a flat, balanced, paved surface in a place inaccessible to bystanders and animals
To connect the machine, use only original bolts
When adjusting, do not put your fingers and limbs between the structural elements of the
machine.
Protective covers (three-point hydraulic system) of sweeper’s bolts should be made only by
means of conventional protection in the form of pins. Working with other protections is
prohibited.
3.3. Hydraulic system
The hydraulic system during operation is under high pressure.
Check the condition of connectors and hydraulic hoses regularly, any leaks or damages are
unacceptable.
In case of emergency, immediately discontinue using the machine until the fault is rectified
Use oil recommended by the manufacturer, it is forbidden to use sweeper when in the vehicle is
different type of hydraulic oil than in the machine
In case of injury by a stream of oil, you should immediately go to the doctor. Hydraulic oil can
cause infection. If the oil gets into your eyes, rinse thoroughly with water and contact your
doctor. In case of oil’s contact with skin, wash the place of dirt with soap and water. Do not use
solvents (gasoline, kerosene)
Used oil must be stored in sealed containers and periodically provided to the points running its
purchase (disposal).
Rubber hydraulic hoses must be replaced every 3 years regardless of the technical condition
Repair and replacement of the elements of the hydraulic system should only be done by qualified
person

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3.4.The sweeper’s transport
When driving the vehicle with a mounted, not working sweeper, make sure about the safe
transport height ~ 0.3 m.
Take special care when traveling on public roads, and adapt to the applicable provisions of the
highway code.
Adjust transport speed according to the condition of the road surface, it should not exceed 20km
/ h.
Carrying persons or objects on the machine is forbidden.
Do not leave the vehicle with the sweeper on the slopes or other inclines without securing the
vehicle against self-rolling. Put a chock under the vehicle’s wheels of the vehicle chocks and
apply the parking brake. Leave the machine during stopover.
Inspect the operating condition for safety, in particular, the elements of the suspension system
and hydraulic system
Reckless driving and excessive speed may cause an accident
3.5 Maintenance
Upon sweeper’s receipt and transport check that the machine has not been damaged by
checking its technical condition.
It is forbidden for persons to stay under the raised sweeper, you could be crushed by
structural elements.
Do not use unbuttoned, hanging working clothes during operation, assembly, disassembly,
adjustment. Keep them away from the structural elements that can caught them.
Due to the natural use you should monitor the condition of: bearings, bolted joints, hydraulic
system components
Before working on the hydraulic system, the residual pressure oil must be compensated for
Any modifications to sweeper relieve "Talex" manufacturer from responsibility for damages or
personal injury
It is forbidden to do any work (maintenance, repair) under the raised and unsecured machine
Obey the general safety and health at work
Repair, maintenance and cleaning works should be done only when the ignition key is taken
out, the vehicle’s parking brake is applied and protected against access by third parties
When replacing parts, use only original manufacturer’s spare parts, Talex is not responsible
for problems arising from the use of non-original parts
In case of work requiring raising of sweeper use for this purpose approved mechanical or
hydraulic jacks. After lifting the machine stable and strong supports should be additionally
used. It is forbidden to work only under the carrier vehicle’s suspension system and use
supports from fragile elements (blocks, bricks, concrete blocks, etc.)
After lubricating remove the excess of grease

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ul. Dworcowa 9c, 77-141 Borzytuchom
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e-mail.: [email protected]
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3.6 The description of residual risk
The company Talex put every effort to eliminate the risk of an accident. There is, however, some
residual risk that could lead to an accident, and is connected mainly with the actions described
below:
No.
Risk
Risk source (reason)
Measures to protect againts risk
1
Overloading the
musculoskeletal
system (physical
overloading)
Working in a standing
position, stooped-forced,
walking, moving
Getting acquainted with the manual, workplace
training taking into account lifting standards
while performing manual handling, proper
techniques for lifting and lifting weights, using
the help of another person, devices to facilitate
movement such as a jack, winch
2
Fall on the same
level (stumble,
slip, etc.)
Uneven ground, mess –
lying and standing objects,
wires lying on the roads,
slippery surfaces
Proper safety shoes, even ground, staying
focused, keeping clean, reading the manual
3
Hitting fixed and
sticking out parts
of the machine
The machine and its
surrounding
Proper setting of the machine, safe amount of
space to move, proper organisation of work,
staying focused, reading the manual
4
Being hit by
moving objects
Objects, rocks, etc. thrown
by the machine
Staying focused, marking the danger zone,
prohibition of movement near the machine
running, use of personal protective equipment –
safety helmet, safety glasses, reading the manual
5
Dangerous sharp
edges
Sticking out structural
elements, using manual
tools
Personal protective equipment –safety gloves,
zipped overalls, exercising particular care
6
Hydraulic system
High pressure in the
hydraulic system, bad
condition of the hydraulic
connectors and rubber
hoses, leaks
Prohibition of movement near the machine
running and its regulation, exercising particular
care, use of protective equipment, use of
protective glasses, regular checks of hydraulic
system, reading the manual

`TALEX Spółka z ograniczoną odpowiedzialnością
ul. Dworcowa 9c, 77-141 Borzytuchom
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7
The weight of the
hung standing
machine
Improper installation,
improper setting of the
machine, improper
operation, leaving the
machine hung on the carrier
vehicle
Exercising particular care, use of personal
protective equipment, safe installation of the
machine, using help of other people, using jacks,
cranes, reading the manual
8
Microclimate –
changing weather
conditions
Work done in various
weather conditions
Proper overalls, drinks, sun creams, proper rest,
reading the manual
9
Noise
Too high RPM of the
machine, damaged, loose,
vibrating parts
Working with fully-functional machine, ongoing
inspections of the machine, setting proper RPM,
reading the manual
3.6. Information and warning labels
All labels should always be clear and clean, visible to the user as well as for those who may find
themselves near the machine. In the absence of any sign of safety or damage, it should be replaced
with a new one. All elements that have safety labels exchanged during repairs to the new should be
provided with these labels. Safety signs can be purchased from the manufacturer or retailer.

`TALEX Spółka z ograniczoną odpowiedzialnością
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1.1 - Before starting work, read
the instruction manual
1.2 - Turn off the engine and
remove the key before
starting maintenance or repair
1.3 - The liquid under high
pressure. Keep a safe distance
from the working machine.
1.4 Risk of injury due to
ejected items. Keep a safe
distance from the working
machine.
1.5 –Do not approach or
touch the rotating brushes
1.6–Use protection clothing.
1.7 –Use protection
gloves.
1.8 –Use protection
helmet.
1.9 –Use ear protection.
1.20 –Use eye protection
1.21 - Lubrication point- use
solid grease.
1.22 –Warning: pressure
occurring in the hydraulic system

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Drawing 1 Informational labels on the machine

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4. Intended Use
TALEX sweeper is used for removing impurities formed on all paved surfaces. Ideal for sweeping
squares, traffic routes and car parks, which are covered with paving stones, asphalt or concrete.
The possibility of installing to a lift truck, tractor or loader allows to use it in agriculture,
horticulture, as well as municipal companies and industrial plants.
Using the machine in other conditions will be construed as improper. Strict compliance with the
requirements for the use of the machine, maintenance and repair according to the
manufacturer’s recommendations is a condition for the intended use.
The machine should be operated, serviced and repaired only by persons familiar with its specific
characteristics and the rules of conduct in terms of safety.
Accident prevention regulations and all basic rules of work safety and hygiene, as well as traffic
rules should always be followed.
It is forbidden to use the bucket sweeper contrary to its intended use, or without
reading the manual.
5 Equipment, construction and operation
5.1 Standard equipment
In addition to the complete machine, the basic equipment of the bucket sweeper contains:
User manual,
Spare parts catalogue,
Warranty card.
The main components of the bucket sweeper are: brush, bucket and body. They are connected by
pins or bolted together.

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5.2 Additional equipment
Additional equipment of the bucket sweeper includes:
Polyurethane skid–protects the main blade and the ground, index numer and size to be
ordered can be found in the spare parts catalogue.

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5.3 General design of the sweeper
Drawing 2 General design of the sweeper
TWISTER 1800 DIMENSIONS
Drawing 3 TWISTER 1800
1 –Bucket
2 –Body
3 –Work shaft
4 –Hydraulic system

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TWISTER 2000 DIMENSIONS
Drawing 4 TWISTER 2000
Model
Bucket sweeper 1800
Bucket sweeper 2000
Sweeping width
1700 mm
1900 mm
Bucket width
1800 mm
2000 mm
Brush diameter
650 mm
650 mm
Recommended sweeping speed
5 km/h
Type of operating elements
Roller brush
Propulsion
External hydraulics of carrier vehicle
RPM of the roller brush:
-recommended
-max
100 rev/min
150 rev/min
Max. hydraulic pressure
160 bar (const.)
Oil demand
30 - 60 l/min
Mass
489 kg
551 kg

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5.4 Operation
The roller brush (4) driven by a hydraulic motor directs the dirt to the bucket (1), which is emptied
from the operator's position through the discharge. The working height of the brush is adjusted
manually with the support stands. The ground pressure can be set individually depending on the
amount of dirt.
(1) Bucket , (2) lid, (3) support stand, (4) brush,
5.5 Construction and operation of the hydraulic system
Drawing 6 Hydraulic system scheme
(1) –Roller brush hydraulic engine ; (2) –hydraulic sockets

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The duties of the user associated with the hydraulic system operation include:
-leakage checking of cylinder and hydraulic connections;
-check the technical condition of hydraulic hoses and couplings;
The hydraulic system should be completely tight. Check seals locations, if you see a leak, stop using
the machine until the fault has been rectified.
Danger
Do not attempt to repair the hydraulic system on your own, repairing any defects
must be performed by trained personel.
Danger
Before working, reduce the residual pressure
During work, use personal protective equipment, ie. Protective clothing, footwear,
gloves, goggles. Avoid oil contact with eyes and skin. In the event of injury or
irritation, rinse with plenty of water and consult a doctor.
ATTENTION
Hydraulic oil in the form of oil mist is harmful to the respiratory tract
ATTENTION
In case of fire toxic compounds are released, the fire should be extinguished using
carbon dioxide (CO2), foam or extinguishing steam, in any case, do not use water !!!

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For work with the new sweeper, the manufacturer recommends the use of hydraulic oil HL32.
Table 6 Characteristics of hydraulic oil HL32
LP.
TITLE
VALUE
1
Viscosity classification acc. to ISO 3448VG
32
2
Kinematic viscosity at 40 ° C
28.8 - 35.2 mm2/s
3
Quality classification acc. to ISO 6743/99
HL
4
Quality classification acc. to DIN 51502
HL
5
Flash-point, ° C
Above 210
6
Maximum operating temperature, ° C
80
6. Machine use
The manufacturer ensures that the machine is fully operational and has been checked before being
allowed to use. Nevertheless, the user is obligated to inspect the machine upon delivery and before
its first use. Before starting any works related to aggregating the bucket-sweeper with a tractor,
check the technical condition of the machine. To do this, you need to:
a) read and understand all information related to safety, construction, operation, use,
transportation, maintenance, etc. contained in the manual,
b) check the completeness of the machine, whether the required protections, screws, etc. are
not missing,
c) check the condition of bolted connections, whether all bolts are tightened - Table 5. Values
of tightening torques for bolts and nuts.
d) check the condition of the paint coating,
e) check the general condition of the machine under the sign of any damage caused during
transport, loading or other circumstances (breaks, dents, cracks, punctures, etc.),
f) check all the lubrication points for signs of lubrication (lubricate if necessary according to the
recommendations in the chapter "Machine lubrication"),
g) check tightness of the hydraulic system,
After performing all the activities and confirming that the actual condition of the machine does not
raise any objections, proceed to aggregating the bucket-sweeper with the tractor.
Before each use of the machine, check its technical condition, and in particular, the
condition of connections of individual units, the condition of the hydraulic system.