Tanaka TPS-260PF Setup guide

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Model Number:
TPS-260PF
POLE SAW
P/N 40866
Rev 000
Date 3-10-08
Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]
www.tanakapowerequipment.com [email protected]

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Page 1
TPS-260PF
CYLINDER, PISTON, CRANKSHAFT, IGNITION • FIGURE 1
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1-1 1570168090 CAP,SPARK PLUG ASS'Y 1
1-2 01802233200 PLUG,SPARK 1
1-6 0010760090 CYLINDER SET 1 Includes gasket
1-7 99461050184 BOLT,HEX,5X18,S 4
1-9 0170735020 GASKET,CYLINDER 1
1-11 04101601200 RING,PISTON 2
1-12 0300750090 PISTON SET 1 Includes rings and circlips
1-13 03901620200 CIRCLIP,PISTON PIN 2
1-14 0370704520 PIN,PISTON 1
1-16 0460735082 CRANKSHAFT 1
1-17 99962081225 BEARING,NEEDLE,F-810 1
1-45 1910168090 WIRE,LEAD ASS'Y 1
1-46 99464040184 BOLT,HEX 4x18WS 2
1-47 1820186A201 WASHER,SPECIAL 2
1-50 1672101090 COIL,IGNITION 1

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Page 2
TPS-260PF
CRANKCASE & FLYWHEEL • FIGURE 2
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
2-19 33000200230 SHIM,12.2X19X.20 1
2-19 33000200240 SHIM,12.2X19X.30 1
2-31 0720304593 CRANKCASE ASSY 1 Includes bearings, seals and gasket
2-32 99966122206 SEAL,OIL,#TC12227 2
2-33 99961600115 BEARING,BALL,6001 C3 2
2-34 0900735022 GASKET,CRANKCASE 1
2-36 99461050164 BOLT,HEX,5X16,S 4
2-51 1552101281 FLYWHEEL 1
2-52 99201080011 WASHER,8 1
2-54 99101080011 NUT,8 1

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Page 3
TPS-260PF
FUEL SYSTEM • FIGURE 3
120

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Page 4
TPS-260PF
FUEL SYSTEM • FIGURE 3
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
3-80 4030702021 GASKET,INLET MANIFOLD 1
3-81 4040702091 INSULATOR SET 1 Includes gasket
3-82 99464050254 BOLT,HEX HOLE,5X25WS 2
3-85 4020656A200 GASKET 1
3-86 5280652N22 PLATE,CHOKE,2.0 1
3-88 4230652N80 BODY,AIR CLEANER 1
3-89 4460652N20 CLEANER,ELEMENT 1
3-90 4520304690 COVER,AIR CLEANER ASSY 1
3-91 4500702480 BOLT,CLEANER COVER 1
3-94 99011050552 SCREW,5X55 2
3-95 99210050012 WASHER,S,5 2
3-96 99200050011 WASHER,SMALL,5 2
3-98 4550304590 CARBURETOR SET 1 Includes gasket
3-99 5230652N20 LEVER,CHOKE 1
3-100 5910735022 TANK,FUEL,WHITE 1 Should be evapo?
3-101 9400735020 STAND 1
3-109 6590430020 COLLAR,C 3
3-110 53432710200 GROMMET,FUEL PIPE 1
3-111 70003005062 PIPE,FUEL,3X5X62 1
3-112 6750404280 FILTER,FUEL 1
3-113 68000731201 CLIP 6.3 1
3-114 2230162V900 PIPE,FUEL,ASS'Y 1
3-115 99464050255 BOLT,HEX,5x25WS 1
3-116 99463050204 BOLT,HEX 5X20 2
3-117 5950300290 CAP,TANK (BLACK/RED) 1
3-118 99075040154 SCREW,TAPPING,4X15 1
3-119 99201040011 WASHER,4 1

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Page 5
TPS-260PF
CLUTCH, MUFFLER, ENGINE COVER • FIGURE 4

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Page 6
TPS-260PF
CLUTCH, MUFFLER, ENGINE COVER • FIGURE 4
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
4-1 0160750020 COVER,CYLINDER 1
4-4 99463050164 BOLT,HEX,5X16,PS 2
4-5 99051060653 BOLT,HEX,6x65 2
4-6 99201060011 WASHER,6 2
4-7 7060750080 MUFFLER 1
4-8 7510725020 GASKET,MUFFLER 1
4-10 7340725590 TAIL PIPE SET 1
4-11 99436040081 SCREW,4X18WS 2
4-13 7320725020 ARRESTER,SPARK 1
4-16 1330750020 SHIELD,HEAT 1
4-17 7380750020 COVER,MUFFLER 1
4-24 99464040185 BOLT,HEX,4x18WS 2
4-30 2570304520 PROTECTOR,SPARK PLUG 1
4-31 35902103200 WASHER,CLUTCH,B 2
4-32 29001620800 SHOE,CLUTCH 2
4-33 3420630B200 SPRING,CLUTCH 1
4-34 3480630A20 PLATE,CLUTCH 2
4-35 3570075T200 BOLT,STEP 2
4-36 99463050204 BOLT,HEX 5X20 3
4-38 99205080030 WASHER,8 2
4-39 99072045164 SCREW,TAPPING,4.5X16 1

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Page 7
TPS-260PF
RECOIL STARTER • FIGURE 5
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
5-0 7620304590 STARTER ASS'Y 1
5-1 7720304580 BODY,STARTER 1
5-2 7740304520 PULLEY,STARTER 1
5-3 7790304520 SPRING,RECOIL 1
5-4 7770304520 ARM,SWING 1
5-5 8390304520 SCREW,SET 1
5-6 7710304520 STAY,PULLEY 1
5-7 7830304520 ROPE,STARTER 1
5-8 7850304520 HANDLE,STARTER 1
5-9 3153334020 NUT,SPECIAL 5MM 1
5-22 7980304520 PULLEY,STARTER 1
5-24 99464040185 BOLT,HEX,4x18WS 4

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Page 8
TPS-260PF
CARBURETOR • FIGURE 6
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
6-0 4550304590 CARBURETOR SET 1 Includes gasket
6-2 5752515380 BODY,PUMP 1
6-3 4422515180 PUMP,PRIMING 1
6-4 4762515120 COVER,DIAPHRAGM 1
6-5 44725108200 BULB,PRIMING 1
6-6 ~ ~ ~ DIAPHRAGM,METERING 1 Included in Carb Kit #650.25124.90
6-7 ~ ~ ~ GASKET,DIAPHRAGM 1 (items not available individually)
6-8 ~ ~ ~ DIAPHRAGM,PUMP 1
6-9 ~ ~ ~ GASKET,PUMP 1
6-10 5992001W38 JET,MAIN LONG #38 1
6-11 55025100200 O-RING 1
6-12 48925100200 RING,STOP 1
6-13 53925120200 SWIVEL 1
6-15 51425100200 SCREW,THROTTLE SET 1
6-16 54425164200 STAY,ADJUST,CABLE 1
6-17 99101060013 NUT,6 1
6-18 61425137200 ADJUSTER,CABLE 1
6-19 4310634C200 GASKET,CLEANER 1
6-20 5482515120 SCREW,SET 4
6-21 5492516520 WASHER,THRUST 1
6-201 57825007200 SCREEN,INLET 1

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Page 9
TPS-260PF
FAN CASE • FIGURE 7
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
7-1 2890307080 DRUM,CLUTCH 1
7-3 99350012002 RING,STOP,C-12 EX 1
7-5 5990098021 CUSHION,RUBBER 1
7-6 99051050163 BOLT,HEX,5X16 1
7-8 99461050254 BOLT,HEX HOLE,5X25S 1
7-11 1120304580 CASE,FAN 1 Includes bearing
7-15 3600099620 PIPE HOLDER 1
7-26 99201050061 WASHER,5 1
7-27 3243735020 WASHER,GEAR CASE 1
7-28 3610099020 FITTING,METAL 1

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Page 10
TPS-260PF
THROTTLE LEVER, HANDLE, DRIVE SHAFT • FIGURE 8

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Page 11
TPS-260PF
THROTTLE LEVER, HANDLE, DRIVE SHAFT • FIGURE 8
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
8-1 3433234620 SHAFT,DRIVE 1
8-2 3413230480 PIPE,DRIVE SHAFT 1
8-3 3473836090 BUSHING 6
8-4 99101060041 NUT,6 2
8-5 5003728620 HANDLE 1
8-6 50637300200 BRACKET,HANDLE,A 1
8-7 5033738E20 GRIP,HANDLE 1
8-8 99423060432 BOLT,6X43 2
8-10 99311052012 SCREW,TAPPING 5X20 1
8-11 36832350200 WASHER,BRAKE SHAFT 1
8-25 8703840290 LEVER,THROTTLE ASS'Y 1
8-83 8853840080 WIRE,THROTTLE W/SWITCH 1
8-86 1640701750 TUBE,PROTECTION,7X175 1
8-98 2533840020 LEVER,SAFETY 1
8-100 8323840020 SPRING,RETURN 1
8-103 3223840020 GROMMET 1
8-110 99431050203 SCREW 5X20 2
8-111 99101050043 NUT,5 2
8-112 9934604020 SCREW,4X20 4
8-125 8803840020 LEVER,THROTTLE 1

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Page 12
TPS-260PF
OIL PUMP, CAP, FILTER •FIGURE 9
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
9-1 0413230400 OIL TANK COVER SET 1
9-2 0313230420 COLLAR 3 4
9-3 4223230421 GASKET,OIL TANK 1
9-4 99967005000 O-RING,P5 1
9-5 3823230420 BOLT,STEP,A 1
9-6 1443230490 OIL PUMP ASSY 1
9-7 99967005000 O-RING,P5 1
9-8 4493230420 SPRING,OIL PUMP 1
9-9 0733230481 PISTON,OIL PUMP 1
9-11 7005300506 PIPE,FUEL 3X5X60 1
9-12 99416040121 SCREW,4X12 4
9-13 99201050011 WASHER,5 1
9-14 48732712201 FILTER,OIL 1
9-154863234590 FILTER ASSY,FINE MESH 1
9-16 7005300507 PIPE,FUEL 3X5X75 1
9-17 9923008000 NUT,PUSH 1 Y161651~
9-20 5013230421 ADJUSTER,OIL PUMP 1
9-21 99967005000 O-RING,P5 1
9-22 99355060001 RING,STOP,6 1
9-30 6243230492 CAP,OIL TANK 1
9-31 0823230420 BANJO,OIL PUMP 1
9-35 99967015000 O-RING,P15 1
9-36 5660406320 COVER,AIR VENT 1 ~U231876
9-55 99201020011 WASHER,2 1 V196951~
9-56 99967001413 O-RING 1 V196951~

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Page 13
TPS-260PF
SIDE COVER, SPROCKET, BAR & CHAIN •FIGURE 10
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
10-10 99461050224 BOLT,HEX HOLE 5x22/S 1
10-17 99051050103 BOLT,HEX.HOLE,5X10 1
10-18 99011060061 SCREW,6X6 1 ~V095519
10-18 99431060081 SCREW,6X8 1 V095520~
10-23 0193230420CASE,GEAR 1 ~U231876
10-23 0193230422 CASE,GEAR 1 U231877~
10-24 3013230400SET,GEAR,PINION 1
10-25 99961609000BEARING,BALL,#609 1
10-26 99961609002BEARING,BALL,#609Z 1
10-27 99350009002 RING,STOP,C9 1
10-28 99351024002 RING,STOP,C-24,IN 1
10-32 78600601200 WASHER,RECOIL STARTER 1
10-34 99961608000BEARING,BALL,#608 1
10-37 99961638002BEARING,BALL 638Z 1
10-38 99351028002 RING,STOP,IN,C-28 1
10-39 3193230480SPROCKET,3/8 1
10-40 99182060001NUT,FLANGE,6 1
10-41 0393230480 COVER,SIDE 1
10-42 12132600200NUT,CLAMP,BAR 1
10-43 1223230420 PIN,KNOCK,GUIDE BAR 1
10-44 4613230420 PLATE,GUIDE 1
10-45 1013230420 BOLT,GUIDE BAR 1
10-46 1163230490 TENSIONER,CHAIN 1
10-50 1273230420CHAIN,10" 1
10-51 1103230420BAR,10" 1
BEFORE S/N
Bar & Chain Options
N/A 10" Bar & Chain Kit
110.32304.20 10" Bar 43guage
127.32304.20 10" Chain 43guage
Part No 844001 12" Bar & Chain Kit
120SDEA041 12" Bar 50 guage
91VG045X 12" Chain 50 guage
Z042300

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Page 14
TPS-260PF
SIDE COVER, SPROCKET, BAR & CHAIN •FIGURE 11
ITEM R DESCRIPTION QTY COMMENTS
11-10 99461050224 BOLT,HEX HOLE 5x22/S 1
11-17 99051050103 BOLT,HEX.HOLE,5X10 1
11-18 99431060081 SCREW,6X8 1
11-23 0193230422 CASE,GEAR 1
11-24 3013234400 GEAR & PINION SET 1
11-25 99961609000BEARING,BALL,#609 1
11-26 99961609002BEARING,BALL,#609Z 1
11-27 99350009002 RING,STOP,C9 1
11-28 99351024002 RING,STOP,C-24,IN 1
11-32 78600601200 WASHER,RECOIL STARTER 1
11-34 99961627000BEARING,BALL 1
11-37 99961638002BEARING,BALL 638Z 1
11-38 99351028002 RING,STOP,IN,C-28 1
11-39 3193230480SPROCKET,3/8 1
11-40 99182060001NUT,FLANGE,6 1
11-41 0393230480 COVER,SIDE 1
11-42 12132600200NUT,CLAMP,BAR 1
11-43 1223234421 KNOCK PIN 1
11-44 4613234420 PLATE,GUIDE 1
11-45 1013234421 BOLT,CHAIN TIGHTENING 1
11-46 1163230490 TENSIONER,CHAIN 1
11-47 4523234420 CAM 1
11-48 0313234420 COLLAR 1
11-50 1273230420CHAIN,10" 1
11-51 1103230420BAR,10" 1
After Serial Number
Z042301
Bar & Chain Options
N/A 10" Bar & Chain Kit
110.32304.20 10" Bar43guage
127.32304.20 10" Chain 43guage
Part No 844001 12" Bar & Chain Kit
120SDEA041 12" Bar50 guage
91VG045X12" Chain 50 guage
PART NUMBE

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TPS-260PF
ITEM DESCRIPTION QTY COMMENTS
12-30 3433233180 SHAFT,DRIVE 1
12-31 3413233180 PIPE,DRIVE SHAFT 1
12-32 34737601900 BUSHING 1
12-33 99461050254 BOLT,HEX HOLE,5X25S 1
12-34 5123370081 KNOB,HANDLE1 Before S/N V021700
12-34 5123338P20 KNOB,HANDLE1 S/N V021701 and after
12-35 2803233120 CASE,JOINT 1
12-36 3523233180 PIN,LOCK 1
12-37 99021060351 BOLT,6X35 1 Before S/N V021700
12-37 99021060501 BOLT,6X50 1 S/N V021701 and after
12-38 99051050103 BOLT,HEX.HOLE,5X10 1
12-39 99101050041NUT,5 1
12-40 99350010002 RING,STOP,C-10 EX 1
12-41 99961690001 BEARING,BALL,#6900ZZ 1
12-42 34833130200 COLLAR,B 1
12-44 35902103200 WASHER,CLUTCH,B 1 S/N V021701 and after
12-45 99101060011NUT,6 1 S/N V021701 and after
12-46 99143060023NUT,6 1 S/N V021701 and after
DRIVE SHAFT & COUPLING
•
FIGURE 12
PART NUMBER

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Page 16
TPS-260PF
TOOLS & DECALS •FIGURE 13
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
13-1 88332600200 SPANNER,COMBO 1
13-2 80120000200 SPANNER,8X10 1 V095520~
13-3 91505015200 DECAL,SYMBOL 1
13-5 9413233320 COVER,BAR,10",BLACK 1
13-9 9073230420 DECAL 1
13-10 9293249820 DECAL,TPS-210 1 Z042301~
13-10-1 9293233120 DECAL,SYMBOL,TPS-200 1 ~Z042300
13-11 9223234520 DECAL,OIL ADJUSTMENT 1
13-12 9213234520 DECAL,OIL 1
13-30 81320000200WRENCH,HEX,4 1

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Page 17
TPS-260PF
24” & 36” POLE SAW EXTENSION •FIGURE 14
ITEM PART NUMBER DESCRIPTION 24" 36" COMMENTS
14 3433233180 SHAFT,DRIVE 1
14 3433003980 SHAFT,DRIVE 1
14 3413230881 PIPE,DRIVE SHAFT 1 ~9085369
14 3413230882 PIPE,DRIVE SHAFT 1 9085370~
14 3413003980 PIPE,DRIVE SHAFT 1
14 3473730090 BUSHING ASSY 1
14 3473730090 BUSHING ASSY 2
14 99461050254 BOLT,HEX HOLE,5X25S 1 1
5123370081 KNOB,HANDLE 1 ~5004220
14 5123338P20 KNOB,HANDLE 1 1 5004221~
14 2803233122 COUPLING,TPS 1 1
14 3523233180 PIN,LOCK 1 1
14 99021060351 BOLT,6X35 1 ~5004220
14 99021060504 BOLT,6X50 1 1 5004221~
14 99051050103 BOLT,HEX.HOLE,5X10 1 1
14 99101050041NUT,5 1 1
14 99350010002 RING,STOP,C-10 EX 1 1
14 99961690001 BEARING,BALL,#6900ZZ 1 1
14 3483313020 COLLAR,B 1 1
14 92337400200 DECAL,LEVEL 1 1
14 3590210320 WASHER,CLUTCH,B 1 1
14 99101060011NUT,6 1 1 5004221~
14 99142060012NUT,CAP 6 1 1 5004221~
748511
748512
14-1