Tanco Autowrap A100 EH User manual

Address
Tanco Autowrap Ltd.
Royal Oak Road,
Bagenaltown
Co. Carlow
Ireland
Phone & Online
Phone: + 353 59 972 1336
Email: info@.itanco.com
Website: www.itanco.com
Support: tanco.zendesk.com
A100 EH
OPERATOR MANUAL V.02_EN

INTRODUCTION
Tanco Autowrap Ltd congratulates you on your choice
of the TANCO AUTOWRAP A100 EH bale wrapping
machine. We are certain you will be satisfied with the
machine, and that you will have the pleasure of your
investment for many years.
This manual is meant to explain how TANCO
AUTOWRAP A100 EH is setup, attached to tractor,
used and how it works, and shall together with the
spare part’s list be a reference for maintenance and
troubleshooting. So take good care of this book; it is a
part of the machine.
Read carefully through this manual, and especially
the safety instructions, before starting the machine.
Follow the instructions thoroughly, if problems
should occur, check the troubleshooting guide to try
to establish the problem. Ask your dealer for advice
before you attempt anything that may make the
problem worse.
A100-EH
A100 EH Operator’s Manual
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Item No. Description
1 Chassis
2 Load Arm
3 Bale Stop
4 Turntable
5 Dispenser Mounting Frame
6 Dispenser
7 Cut & Start
8Lights
9Jack
10 Hitch
3
2
8
1
4
9
7
5
10
6
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TABLE OF CONTENTS ..............................................................4
SAFETY DECALS ...................................................................5
TECHNICAL SPECIFICATIONS........................................................8
SAFETY PRECAUTIONS .............................................................10
BALE WRAPPING ..................................................................15
MACHINE SETUP ..................................................................18
CONTROLLER INFORMATION........................................................26
ELECTRO-HYDRAULICS ............................................................34
TROUBLESHOOTING & MAINTENANCE ...............................................41
GUARANTEE / DECLARATION OF CONFORMITY........................................46
TABLE OF
CONTENTS

DECAL LOCATIONS ................................................6
Areas which cannot be protected by devices are
clearly marked by safety decals. It is important
that all users of the this machine fully understand
and follow these declas. If for any reason a decal is
missing or is damaged please contact you TANCO
dealer for replacements.
SAFETY
DECALS
01

DECAL LOCATIONS &
EXPLANATIONS
CDE00022
Carefully read Operator’s
Manual before handling this
machine. Observe instruc-
tions and safety rules when
operating.
Vor Inbetriebnahme die
Betriebsanleitung Und Sich-
erheltshinwelse lesen und
beachten.
Lire le livret d'entretien et les
conseils de securite avant la
mise en marche et en tenir
compte pendant le fonction-
nment.
Voor Ingebruikname de bedi-
eningshandleiding en veilighe-
idsvoorschriften lezen en in
acht nemen.
CDE00051
CDE00064
CDE00070
CDE00016
CDE00042
CDE00017
CDE00066
CDE00063
CDE00062
CDE00068
CDE00052
CDE00069
CDE00065
MAX 30 R.P.M.
(1) CDE00016
(2)CDE00017
(4) CDE00022
(5) CDE00042
(6)CDE00051
(7) CDE00052
(8) CDE00062
(9) CDE00063
(10) CDE00064
(11) CDE00065
(12)CDE00066
(13) CDE00068
(14) CDE00069
(15) CDE00070
(16) CDE00103
No. Part Number Description Qty
1 CDE00016 Film Mounting 1
2 CDE00017 Tighten Bolts 2
3 CDE00019 70% Prestretch 1
4 CDE00022 Read Operator Manual - Languages 1
5 CDE00042 Chain Drive Hazard 1
6 CDE00051 Turn o Tractor 1
7 CDE00052 Hydraulic Pressure Hazard 1
8 CDE00062 Bale Unloading Hazard 1
9 CDE00063 Cut & Start Pinch Hazard 1
10 CDE00064 Table Crush Hazard 1
11 CDE00065 Table MAX RPM Warning 1
12 CDE00066 Accumulated Pressure Hazard 1
13 CDE00068 Impact Hazard - Maintain Safe Distance 1
14 CDE00069 Dispenser Plunger Hazard 1
15 CDE00070 Gear Drive Hazard 1
16 CDE00103 Max Speed 40Kmh 1
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TECHNICAL SPECIFICATIONS ........................................9
Tanco Autowrap Ltd. reserves the right to modify the
construction and/or technical specifications without
warning and without rights to changes on already
delivered products.
TECHNICAL
SPECIFICATIONS
02

TECHNICAL
SPECIFICATIONS
Height 2343 mm
Width 2792 mm
Length 4170mm
Weight 1460 Kgs
Wrapping Table Speed (Recommended) 28 R.P.M
Wrapping Table Speed (max) 30 R.P.M.
Maximum Bale Diameter 1500mm
Maximum Bale Weight 1200 kg
Pre-Stretcher(s) 1 x 750mm Width; 55 & 70% Stretch
Hydraulic Connection 2 x 1/2” m.c.
Oil Pressure 150 bar
Oil Amount 25 lts/min
Maximum Counter Pressure 10 bar
Electrical Connection 12 V DC
Optional Equipment Endtip Kit
2343 mm
4170 mm
2792 mm
2343 mm
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SAFETY PRECAUTIONS ............................................ 11
BASIC PRINCIPLES.................................................................11
ATTACHING IMPLEMENTS TO TRACTOR ..............................................12
HYDRAULIC SYSTEMS ..............................................................12
SAFE MAINTENANCE ...............................................................12
SPECIAL SAFETY INSTRUCTIONS ....................................................13
OPERATING SAFETY INSTRUCTIONS .................................................14
Tanco Autowrap Ltd does not take responsibility for damages
that may occur to machine, persons or other equipment, because
of the machine NOT being used as described in this manual, or
because of the safety precautions NOT being followed.
SAFETY
PRECAUTIONS
03

SAFETY
PRECAUTIONS
BASIC PRINCIPLES
Before operating the machine, always ensure that the tractor and machine
meet with work safety and road traic regulations.
1. In addition to recommendations given in this manual, legislation on work
safety and accident prevention must also be respected.
2. Advice is indicated on the machine, specifying safety recommendations in
order to prevent accidents.
3. Before travelling on public roads, the operator must ensure that the
machine conforms to road traic regulations.
4. Before starting work, the operator must be familiar with all the machine
controls, handing devices and their functions. Once at work, it is too late to
do this!
5. Do not wear loose clothing, which could become caught up in moving
elements.
6. The tractor should be equipped with a safety cab.
7. Before starting up the machine and begin work, check the surrounding
area (beware of children!). Make sure there is suicient visibility. Keep all
people and animals away from the danger zone of the machine (risk of
protection!!).
8. Carrying people or animals on the machine when working or transport is
strictly forbidden.
9. Machine must only be attached to tractor using means provided and in
accordance with current Safety standards.
10. Special care should be taken when attaching or removing the machine from
the tractor.
11. Before transporting the machine on public roads, ensure that all legally
required guards and indicators (lights, reflectors…) are in place and in good
operations.
12. All operating controls (cords, cables, rods etc.) must be positioned so that
they cannot be set o accidently, risking accident or damage.
13. Before travelling on public roads, put the machine into it transport position
as instructed in this operator’s manual.
14. Never leave the tractor seat while the machine is operating.
15. Drive speed must be adapted to ground conditions as well as to roads and
path. Always avoid abrupt changes of directions.
16. Before operating the machine, ensure that all safety guards are firmly in
place and in good condition. If worn or damaged, replace immediately.
17. Before operating the machine, check the tightness of all nuts and bolts,
particularly on fixing elements (blades tines, knives, spades etc.).
18. Keep clear of the machine operating area.
19. Warning! Danger of crushing and shearing can exist when components are
operated by hydraulic or pneumatic controls.
20. Before leaving the tractor or before adjusting, maintaining or repairing the
machine, turn o the engine, remove the ignition key and wait until all moving
parts have come to a complete stop.
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SAFETY
PRECAUTIONS
21. Do not stand between the tractor and the machine unless the hand break
is tight and/or stops have been placed under the wheels.
22. Before any adjustments, maintenance or repairs are carried out, ensure
that the machine cannot be started up accidentally.
ATTACHING IMPLEMENTS TO TRACTOR
1. When attaching or removing the machine from the tractor, position
hydraulic li control lever in such a way that it cannot be set o accidentally.
2. When attaching the machine to the tractor hydraulic linkage, ensure that
diameter of the link pins corresponds to the diameter of the ball joints.
3. Warning! Danger of crushing and shearing can exist in the liing zone of
the tractor hydraulic linkage!
4. Do not stand between the tractor and the machine when operating the
outer lever of the li mechanism.
5. In transport, the machine li mechanism should be stabilized by the
tractor tie rods, to avoid flotation and side shiing.
6. When transporting the machine, lock the hydraulic li control lever in
place so that it cannot be lowered accidentally.
HYDRAULIC SYSTEMS
1. Warning! Hydraulic system is under pressure.
2. When fitting hydraulic motors or cylinders, ensure that connections have
been made correctly, as per manufactures instructions.
3. Before connecting hoses to the tractor hydraulics, ensure that tractor and
machine circuits are not under pressure.
4. It is strongly recommended that the operator marks the hydraulic
connections between tractor and machine to avoid making a wrong
connection.
Warning! Functions could be reversed (For example: li/lower)
5. Check hydraulic hoses regularly! Worn or damaged hoses must be
replaced immediately. Replacement parts must be in accordance with the
manufactures recommendations concerning specifications and quality.
6. Should a leak be found, take all necessary precautions to avoid accidents.
7. Any liquid under pressure (particularly oil from hydraulics) can be
penetrate the skin and cause severe injury. If injured, see a doctor
immediately, there could be a danger of infection.
8. Before any adjustments, maintenance or repairs are carried out, lower
the machine, depressurize the circuit, turn o the engine and remove the
ignition key.
SAFE MAINTENANCE
1. Before checking for any machine malfunction and before adjusting,
maintaining or repairing the machine turn o engine and remove ignition
key.
2. Check tightness of nuts and bolts regularly. Retighten if necessary.
3. If the machine is raised, prop it up in a stable position before carrying out
any maintenance work
4. When replacing a work part, wear protective gloves and use only
standardized tools.
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5. It is forbidden to discard any oil, grease or filters. These must be given to
waste disposal organizations to protect the environment.
6. Disconnect power source before any work is done to the electric system.
7. Check safety guards regularly, particularly those that are subject to wear.
Replace immediately if damaged.
8. Spare parts used must be in accordance with specifications and standards as
defined by the manufacturer. Use only genuine TANCO parts.
9. Before any electric welding is carried out on tractor or attached machine,
disconnect generator and battery terminals.
10. Repairs on elements under pressure or tension (spring, accumulators etc.),
must only be carried out by competent persons with standardised equipment.
SPECIAL SAFETY INSTRUCTIONS
1. Stop engine of the tractor before working on machine.
2. Use the Safety Bar (1) to prop up the Tip Frame (2) before attempting to carry
out work in this area.
3. During machine operation the Safety Pin (1) is fitted to the Load Arm (2) as
shown
3. During transport and parking the Safety Pin (1) must be fitted the opposite
way as shown
4. Always raise li Arm and fit Safety pin before transporting machine on public
roads.
5. Li Arms should always be lowered before operating turntable.
SAFETY
PRECAUTIONS
6. Ensure platform rollers are parallel to Li Arm before arm is raised.
2
1
1
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SAFETY
PRECAUTIONS
1
OPERATING SAFETY INSTRUCTIONS
1. Operators should have their hands on the controls at all times when the
machine is in use.
2. Autowrap control unit and level controls must remain in the tractor cap at all
times. The operator must at no time leave the tractor cab when the machine is
in motion.
3. Keep onlookers clear of machine at all times. Danger zone is 5 meters.
4. Beware of rotating turntable and all moving parts.
5. If not operated correctly the bale could fly o the turntable. The end
support rollers must always be fitted. Do not exceed recommended turntable
speed of 30 rpm Misshappen bales combined with excessive turntable can be
dangerous.
6. Care must be taken when tipping bales from the machine on sloping ground
and during subsequent handling to ensure that they do not roll, thus causing
hazard.
THINK OF YOUR PERSONAL SAFETY AND THAT OF OTHERS AT ALL TIMES
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BALE WRAPPING ................................................ 16
BALE WRAPPING PRINCIPLES .......................................................16
TYPES OF PLASTIC ................................................................16
STACKING / PROTECTION ..........................................................17
FOR BEST WRAPPING RESULTS.......................................................17
BALE
WRAPPING
04

BALE
WRAPPING
BALE WRAPPING PRINCIPLES
The advantages of round bale silage are many, and include fewer feed units,
a flexible harvesting system, large capacity and the possibility of selling feed
units.
In principle, the same fermentation processes occur whether the fodder
is placed in a silo or pressed into bales and packed in plastic, i.e. lactic
acid fermentation in anaerobic conditions. The oxygen in the bale must
be exhausted before fermentation begins. The grass should be dried to
approximately 30-40% solid content. The solid content can be determined
by twisting the grass by hand. If drops of liquid are forced out of the grass,
the solid content is less than 25%. Low solid content (wet grass) can lead to
increased butyric acid fermentation
if preservatives are not added to the grass. If the solid content is too high,
(over 50%), normal fermentation will not take place and there will be enough
oxygen in the bale to produce mould fungus.
The Baler
It is vital that the baler produces compact, well-formed bales, as misshapen
bales can be diicult to wrap. Wrapping will also oen take longer, thereby
increasing the amount of plastic used.
Diicult Bales
Misshapen bale may not rotate correctly during wrapping and extra wraps
may be required to fully cover the bale with the required number of layers of
film. Observe the bale as it is being wrapped and if more wraps are required
this can be done by pressing the +1 button on the controller.
If the bale to be wrapped is conical you must ensure that the sharp end is
pointed at the tractor. It will then be easier to get the bale to lie correctly
during packing. It is easy for such a bale to“turn” forward in the direction in
which it is pointing, and therefore lie against the support rollers. If the bale is
lying on a slope it must be picked up from the lower side. A hydraulic top link
will again be advantageous.
TYPES OF PLASTIC
A good type of plastic with good adhesive properties, and which is
recommended for bale wrapping, must be used. The thickness of the plastic
foil should be at least 25 µ. (25/1,000 mm). In order that the plastic tightens
suiciently around the bale, it is stretched before being wrapped, so it is
somewhat thinner when it is put on the bale. With short-term storage (up
to eight weeks) it is recommended that bales have a minimum of four layers
of plastic at the thinnest points, with at least 52-53% overlap. For long-term
storage, or when the grass is wet when it is wrapped, the bale should have
90-100 µ plastic (six layers) and the same amount of overlap. If thinner plastic is
used, more layers should be applied. If it is very hot the plastic will be stretched
further, and more layers should be applied. It is better to have slightly too
much than too little plastic on the bale. From experience, light colored plastic
produces slightly lower temperatures within the bale, and tends to improve
feed quality.
STORAGE LOCATION
Care should be taken in finding a suitable location for the storage of bales. The
storage location should preferably be prepared before the bales are laid out.
An elevation close to well- drained roads is recommended. If the wrapped bales
are simply placed on stubble there is a danger of the plastic being pierced. A
tarpaulin or a thin layer of sand should therefore be laid where the bales are to
be stored over the winter.
Bales should be stored in the shade as far as possible. This reduces the danger
of air leakage in the bales. A bale which is stored in sunlight and which therefore
undergoes greater swings in temperature “pumps in” a great deal of air in
comparison to a bale stored in the shade. According to“Teknik for Lantbruket”
[Technology for Agriculture] in Sweden, a bale stored in the shade has only 40%
of the air leakage of a bale which is stored in sunlight.
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STACKING / PROTECTION
If bales are hard and well formed, they can be stacked vertically, but loose
and misshapen bales with low solid content should not be stacked higher
than one layer, as this could easily cause deformity and the danger of runo
will be increased.
Bales can also be stored on their sides. The layer of plastic is thicker here,
providing greater protection against piercing.
Bales should be covered with a tarpaulin or a fine-mesh net to protect
against birds and small rodents. If the plastic is pierced, it must be sealed
with weatherproof, hard-wearing tape, preferably under the outermost layer
of plastic. Ensure that the hole is adequately sealed.
FOR BEST WRAPPING RESULTS...
1. Harvest the grass early.
2. Ensure the grass is driedout to 30-40% solid content. If there is a danger of
rain, bale and wrap the grass anyway.
3. Take care not to mix any earth in with the grass.
4. Use a baler that produces even, firm bales. Bales 1.2mtrs in width and with
a diameter of 1.2-1.5mtrs are preferred sizes.
5. Wrap the bales as soon aer baling as possible; never more than two hours
aerwards.
6. Use good plastic, it is recomended to applysix layers of plastic. This
removes the need to use preservatives.
7. Store bales in the shade to reduce the danger of air leakage.
BALE
WRAPPING
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MACHINE SETUP ................................................ 19
HITCHING THE MACHINE (SEE FIG. 6.1) ...............................................19
A100EH CONTROLLER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
MOUNTING OF PLASTIC FILM .......................................................21
TANCO DUAL STRETCH DISPENSER ..................................................21
SUPPORT ROLLERS................................................................23
CHAIN TENSIONING (SEE FIG 6.11) ...................................................24
ATTACHING THE END TIP (OPTIONAL) ................................................25
MACHINE
SETUP
05

MACHINE
SETUP
HITCHING THE MACHINE
Before attempting to hitch the wrapper to the tractor remove the lower links
of the tractor to avoid them touching the drawbar (1). The machine can be
hitched to the tractor using the towing hook of the tractor. Prior to hitching
to the tractor the correct height of the hitch eye (2) must be determined.
Please note that the drawbar can be turned upside down to accommodate
a high or low attachment level, height adjustment can also be achieved by
choosing one of three heights when connecting drawbar to the Chassis front
adjustment plate (3). There are three types of drawbars available with this
machine providing three hitching options depending on the tractor towing
mechanism; Standard Hitch (shown), Clevis Hitch & High Hitch. Once an
appropriate hitch height has been determined the Chassis height can be
raised and lowered by turning the handle on the jack (4) clockwise and anti-
clockwise respectively. Once the machine has been hitched to the machine
fully re-tract the jack by turning the handle clockwise.
Never stand between the tractor and the machine during hitching and
ensure both the tractor and machine are prevented from rolling away.
645
1
2
3
4
365
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MACHINE
SETUP
A100EH CONTROLLER
The A100EH electronic controller activates the automatic functions of the
machine and also enables the operator to manually operate the machine.
This unit should be mounted in the tractor cab within in reach and where it
can be conveniently viewed by the operator. A suction pad is supplied with
the controller, this should be used mount it (usually to the side window of
the cab). The controller’s 12v electrical supply is connected with a 3 pin euro
plug which is compatible with the socket found on most modern tractors. If
the tractor does not have a 3 pin euro socket then one should be fitted with
the power cables going straight to the battery. The controller is protected
from electrical overload with two 15amp fuses in an enclosure on the power
cable. The controller is connected to the communication cable from the
machine with a 24 pin connector. Take care when connecting this cable and
also ensure that the cables is not under strain and will not be damaged by
sharp edges or the movement of the machine.
The controller is not waterproof so it should be protected from rain and
stored indoors when not in use.
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MOUNTING OF PLASTIC FILM
When loading a plastic roll, first ensure the Top
Cone is pushed up to the latched position, then
push back the Dispenser Insert until held in
position by the Bottom Latch.
Place the Roll on the Bottom Cone and release
the Top Latch.
BEWARE OF FINGERS!
Pull the film between the rollers on the
Dispenser Insert in the direction of the arrow,
as shown below. (See also the sticker on the
dispenser).
Release the Bottom Latch and allow the rollers
to lie against the roll of film. Pull the film from
the roll and tie it to the bale.
TANCO DUAL STRETCH DISPENSER
All Tanco Autowrap machines are supplied with a patented dual stretch gear
system. This system enables a quick change of stretch levels on the Film
Dispenser.
If the Gear Bolt is fitted in Position 1, the top set of gears provide the stretch @
70%.
By removing the Gear Bolt from Position 1 and fitting it in Position 2, the
bottom set of gears become the stretch gears giving 32% (for prestretched film)
or optionally 55% (for use in hotter climates or with square bales).
MACHINE
SETUP
1Top Latch
2Top Cone
3Dispenser Insert
4Bottom Cone
5Insert Plunger
1
2
3
4
5
Tanco Dispenser Gear Comninations
Inner Gear Outer Gear % Stretch
60 Tooth 35 Tooth 70%
58 Tooth 37 Tooth 55%
54 Tooth 41 Tooth 32%
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