Columbus McKinnon DORNER 2200 Series User manual

851-873-EU Rev. B
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Original Instructions
2200 Series Modular Belt
Conveyors
Installation, Maintenance & Parts Manual

Dorner Mfg. Corp. 2 851-873-EU Rev. B
2200 Series Modular Belt Conveyors
Table of Contents
Introduction ......................................................................... 3
Warnings −General Safety ................................................. 4
Product Description ............................................................. 5
Specifications ...................................................................... 6
Models: ............................................................................ 6
Flat Belt End Drive Conveyor...................................... 6
Cleated Belt End Drive Conveyor................................ 6
Flat Belt Center Drive Conveyor ................................. 6
Conveyor Supports: ......................................................... 7
Maximum Distances:.................................................... 7
Conveyor Specifications:................................................. 7
Installation ........................................................................... 8
Required Tools................................................................. 8
Recommended Installation Sequence .............................. 8
Conveyors Up to 3048 mm .............................................. 8
Conveyors Longer Than 3658 mm .................................. 9
Mounting Brackets........................................................... 9
Installing Plastic Belt ..................................................... 10
Guide Clips .................................................................... 11
Adjustable Guides.......................................................... 11
Preventive Maintenance and Adjustment.......................... 13
Required Tools............................................................... 13
Standard Tools............................................................ 13
Special Tools .............................................................. 13
Checklist ........................................................................ 13
Lubrication..................................................................... 13
Maintaining Conveyor Belt ........................................... 13
Troubleshooting ......................................................... 13
Cleaning ..................................................................... 13
Conveyor Belt Replacement .......................................... 13
Conveyor Belt Replacement Sequence ...................... 13
Belt Removal.............................................................. 14
Belt Installation .......................................................... 15
Conveyor Belt Tension .................................................. 15
Removal of Belt Links ............................................... 16
Micropitch Belts ..................................................... 16
Metalworking Belts ................................................ 17
Pulley Removal.............................................................. 18
A −End Drive Conveyor ........................................... 18
B −Center Drive Conveyor ....................................... 19
Bearing and Sprocket Removal and Replacement......... 21
Removal ..................................................................... 21
Replacement ............................................................... 21
Idler End Wear Items..................................................... 22
A - Standard Idler Tail ............................................... 22
B - Nose Bar Idler Tail............................................... 23
Frame Wear Strip Replacement..................................... 23
Center Rail Replacement ............................................... 24
Tail Plate Shaft Knockout Removal .............................. 25
Service Parts ...................................................................... 26
End Drive Tail ............................................................... 26
Idler Tail for Conveyors up to 6096 mm Long.............. 28
Idler Tail for Conveyors Over 6096 mm Long.............. 29
Nose Bar Idler Tail ........................................................ 30
Center Drive Module ..................................................... 31
Frame Assembly ............................................................ 32
#04 Profile - 76 mm Aluminum Side ............................. 33
#05 Profile - 38 mm Aluminum Side ............................. 34
#13, 33 & 43 Profile - Adjustable Guiding .................... 35
#14, 34 & 44 Profile - Tool-Less Adjustable Guiding ... 36
25 mm Cleated Profiles .................................................. 37
51 mm Cleated Profiles .................................................. 38
Flat Belt Mounting Brackets .......................................... 39
Cleated Belt Mounting Brackets .................................... 39
Flat Belt Mounting Brackets for Short Conveyors......... 40
Cleated Belt Mounting Brackets for Short Conveyors... 40
Flat Belt Connecting Assembly with Stand Mount........ 41
Cleated Belt Connecting Assembly with Stand Mount.. 41
Connecting Assembly without Stand Mount.................. 42
Micropitch Conveyor Belting......................................... 43
Metalworking Conveyor Belting.................................... 43
Return Policy...................................................................... 44

851-873-EU Rev. B 3 Dorner Mfg. Corp.
2200 Series Modular Belt Conveyors
Introduction
Upon receipt of shipment:
• Compare shipment with packing slip. Contact factory
regarding discrepancies.
• Inspect packages for shipping damage. Contact carrier
regarding damage.
• Accessories may be shipped loose. See accessory instruc-
tions for installation.
Dorner’s Limited Warranty applies.
Dorner 2200 series conveyors are covered by Patent
Numbers 5,174,435, 6,298,981, 6,422,382 and
corresponding patents and patent applications in other
countries.
Dorner reserves the right to make changes at any time
without notice or obligation.
Dorner has convenient, pre−configured kits of Key Service
Parts for all conveyor products. These time saving kits are
easy to order, designed for fast installation, and guarantee
you will have what you need when you need it. Key Parts
and Kits are marked in the Service Parts section of this
manual with the Performance Parts Kits logo .
IMPORTANT
Some illustrations may show guards
removed. DO NOT operate equipment
without guards.

Dorner Mfg. Corp. 4 851-873-EU Rev. B
2200 Series Modular Belt Conveyors
Warnings −General Safety
A
WARNING
The safety alert symbol, black triangle with
white exclamation, is used to alert you to
potential personal injury hazards.
A
DANGER
Climbing, sitting, walking or riding on
conveyor will cause severe injury. KEEP OFF
CONVEYORS.
A
DANGER
DO NOT OPERATE CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
A
WARNING
Gearmotors may be HOT.
DO NOT TOUCH Gearmotors.
A
WARNING
Exposed moving parts can cause severe
injury. LOCK OUT POWER before removing
guards or performing maintenance.
A
WARNING
Conveyors are not reversible. Reversing
creates pinch points which can cause severe
injury.
DO NOT REVERSE CONVEYORS.
A
WARNING
Top and Bottom Mount Gearmotors must be
mounted as shown below.
Failure to do so creates pinch points which
can cause severe injury.
A
WARNING
Dorner cannot control the physical
installation and application of conveyors.
Taking protective measures is the
responsibility of the user.
When conveyors are used in conjunction
with other equipment or as part of a multiple
conveyor system, CHECK FOR POTENTIAL
PINCH POINTS and other mechanical
hazards before system start-up.
A
WARNING
Loosening stand height or angle adjustment
screws may cause conveyor sections to drop
down, causing severe injury.
SUPPORT CONVEYOR SECTIONS PRIOR TO
LOOSENING STAND HEIGHT OR ANGLE
ADJUSTMENT SCREWS.
Bottom Mount
Top Mount

851-873-EU Rev. B 5 Dorner Mfg. Corp.
2200 Series Modular Belt Conveyors
Product Description
Refer to Figure 1 for typical conveyor components. Figure 1
End Drive Conveyor
Figure 1
Figure 2
Center Drive Conveyor
Figure 2
1Conveyor
2 Guiding
3 Mounting Brackets
4 Support Stand
5DriveEnd
6 Idler/Tension End
7 Gearmotor Mounting Package
8 Gearmotor
9 Center Drive Box (Center Drive Units) 43
1
6
2
5
8
7
4
3
1
6
3
5
2
9
8
7

Dorner Mfg. Corp. 6 851-873-EU Rev. B
2200 Series Modular Belt Conveyors
Specifications
Models:
Flat Belt End Drive Conveyor
Cleated Belt End Drive Conveyor
Flat Belt Center Drive Conveyor
* See Engineering Manual for details.
Center drive location to be at center of first frame section.
Minimum center drive conveyor length is 91 cm.
Conveyor Length
Mounting Bracket Options
Idler Tail Type
Shaft Position
Conveyor Width
22MTE M WW LLLL B PA BB
Document Language
Profile (A side)
PD -
I D
Profile (D side)
Belt Type
-X1234
Tail 4 Auxiliary
Tail 3 Auxiliary
Shaft Option
Tail 2 Auxiliary
Shaft Option
Tail 1 Auxiliary
Shaft Option
Auxiliary Shaft Exists
Shaft Option
Conveyor Length
Mounting Bracket Options
Shaft Position
Cleat Height
Conveyor Width
22MTC M WW LLLL B BB
Document Language
Profiles
SSSS-
DC
Cleat Spacing
Belt Type
-X1234
Tail 4 Auxiliary
Shaft Option
Tail 3 Auxiliary
Shaft Option
Tail 2 Auxiliary
Shaft Option
Tail 1 Auxiliary
Shaft Option
Auxiliary Shaft Exists
P
Conveyor Length
Mounting Bracket Options
Infeed Tail Type
Shaft Position
Conveyor Width
22MTD M WW LLLL B PA BB
Document Language
Profile (A side)
PD -
I D
Profile (D side)
Belt Type
-X1234
Tail 4
Auxiliary
Shaft Option
Tail 3
Auxiliary
Shaft Option
Tail 2
Auxiliary
Shaft Option
Tail 1
Auxiliary
Shaft Option
Auxiliary Shaft
Exists
E
Discharge Tail Type
-LL
Drive Distance from
Exit Tail

851-873-EU Rev. B 7 Dorner Mfg. Corp.
2200 Series Modular Belt Conveyors
Specifications
Conveyor Supports:
Maximum Distances:
1 = 457 mm**
2 = 1829 mm***
3 = 457 mm
** For Heavy Load Bottom Mount Package, mount support
under gear head.
*** For conveyors longer than 3048 mm, install support at
joint.
Figure 3
Figure 3
Conveyor Specifications:
* See Engineering Manual for details.
13
2
Standard Micropitch Belts
Conveyor Width Reference (WW)04 06 08 12 18 24
Conveyor Belt Width 102 mm 152 mm 203 mm 305 mm 457 mm 610 mm
Conveyor Length Reference (LLLL) 01500 to 3000 in 001 increments
Conveyor Length 457 mm to 9144 mm in 3 mm increments
Belt Travel 136 mm per revolution of pulley
End / Center Drive Maximum Belt
Speed*
76.2 m/minute
iDrive Maximum Belt Speed* 27.4 m/minute
Standard Metalworking Belts
Conveyor Width Reference (WW)03 06 09 12 18 24
Conveyor Belt Width 76 mm 152 mm 229 mm 305 mm 457 mm 610 mm
Conveyor Length Reference (LLLL) 01500 to 3000 in 001 increments
Conveyor Length 457 mm to 9144 mm in 3 mm increments
Belt Travel 150 mm per revolution of pulley
End / Center Drive Maximum Belt
Speed*
76.2 m/minute
iDrive Maximum Belt Speed* 27.4 m/minute

Dorner Mfg. Corp. 8 851-873-EU Rev. B
2200 Series Modular Belt Conveyors
Installation
Figure 4
Figure 4
Required Tools
• Hex-key wrenches: 4 mm, 5 mm
• Level
• Torque wrench
• 2.4 mm wide flat blade screwdriver
Recommended Installation
Sequence
• Install support stands (see accessory instructions)
• Assemble conveyor frame (if required)
• Attach mounting brackets to conveyor frame and stands
• Install belt
• Mount gearmotor mounting package (see accessory
instructions)
• Attach guides/accessories. (See “Service Parts” section
beginning on page 26 for details.)
Conveyors Up to 3048 mm
No assembly is required. Install mounting brackets. Refer to
“Mounting Brackets” on page 9.
A
WARNING
Conveyors are not reversible. Reversing
creates pinch points which can cause severe
injury.
DO NOT REVERSE CONVEYORS.
A
WARNING
Top and Bottom Mount Gearmotors must be
mounted as shown below.
Failure to do so creates pinch points which
can cause severe injury.
NOTE
Conveyor MUST be mounted straight, flat and
level within confines of conveyor. Use a level
(Figure 4, item 1) for setup.
Bottom Mount
Top Mount
1

851-873-EU Rev. B 9 Dorner Mfg. Corp.
2200 Series Modular Belt Conveyors
Installation
Conveyors Longer Than 3658 mm
1. Locate and arrange conveyor sections by section labels
(Figure 5, item 1).
Figure 5
Figure 5
2. Join conveyor sections and install connector brackets
(Figure 6, item 1) or connector/mount brackets (Figure
6, item 2) and screws (Figure 6, item 3) on both sides
as indicated.
Figure 6
Figure 6
3. Tighten screw (Figure 6, item 3) to 7 Nm on both sides
of conveyor.
Mounting Brackets
1. Locate brackets. Exploded view shown in Figure 7.
Figure 7
Figure 7
2. Remove screws (Figure 7, item 1 & 2), washers
(Figure 7, item 3), connector bars (Figure 7, item 4)
and T-bars (Figure 7, item 5) from brackets.
3. Insert T-bars (Figure 7, item 5) into conveyor side slots
(Figure 8, item 1). Fasten brackets (Figure 8, item 2)
to conveyor with mounting screws (Figure 8, item 3).
Figure 8
Figure 8
4. Fasten brackets to support stand with mounting screws
(Figure 8, item 4), washers (Figure 8, item 5) and nuts
(Figure 8, item 6).
5. Tighten screws (Figure 8, item 3 & 4) to 7 Nm.
1
1
1
3
2
15
4
3
23
2
6
1
3
2
45

Dorner Mfg. Corp. 10 851-873-EU Rev. B
2200 Series Modular Belt Conveyors
Installation
Installing Plastic Belt
1. Locate the conveyor belt retaining rod (Figure
9, item 1).
Figure 9
Figure 9
2. Align the belt grooves (Figure 10, item 1) or (Figure
11, item 1) to the evenly spaced sprockets (Figure
10, item 2) or (Figure 11, item 2) on the drive end of
the conveyor.
Figure 10
Micropitch Belt
Figure 10
Figure 11
Metalworking Belt
Figure 11
3. Feed belt into bottom wear strips (Figure 12, item 1)
and pull through to the far end.
Figure 12
Figure 12
4. Splice the belt together by pushing the plastic rod
(Figure 13, item 1) through the side hole on the rod
retaining side of belt.
Figure 13
Figure 13
1
1
1
2
2
11
1
1