Tanco 580-J Service manual
GUARANTEE
Subject to hereunder provided, the sellers undertake to correct either by repair or at their election by replacement any
defect of material or workmanship which occurs in any of its goods within twelve months after delivery of such goods
to first user, with the exception of contractors or commercial users when warranty period is six months.
In respect of Autowraps the warranty period is for 12 months or 8000 bales, whichever occurs first.
In respect of Aerways, tine breakage will be assessed on an individual basis in every case.
The term goods when used in this document means the article or articles described in invoices as sold by the sellers but
dose not include equipment or proprietary parts or accessories not manufactured by the sellers. The sellers, however,
undertake to pass on so far as they legally can to the first user the benefit of any warranty given to the sellers by the
suppliers of such equipment, parts or accessories.
This understanding shall not apply to:-
(a) Any goods that have been sold by the first user.
(b) Any goods which have been injured by unfair wear and tear, neglect or improper use.
(c) Any goods the identification marks of which have been altered or removed.
(d) Any goods that have not received the basic normal maintenance such as tightening of bolts, nuts, tines,
hose connections and fittings and normal lubrication with the recommended lubricant.
(e) The use of any product on tractors exceeding the recommended horsepower.
(f) Any goods that have been altered or repaired other that on instruction or with the written approval of the
seller or to which any part not manufactured or having written approval by the sellers have been fixed.
(g) Any second-hand goods or parts thereof.
Any allegedly defective part or parts returned to the seller must be sent carriage paid. No claim for repair or
replacement will be entertained unless upon discovery of the alleged defect written notification is sent to the Sellers
giving, at the same time, the name of the Buyer from whom the goods were purchased and the date of purchase,
together with the full details of the alleged defect and the circumstances involved, also the serial number of the machine
etc.
The sellers shall be under no liability to their Buyers and first or subsequent users of their goods or to any other person
or persons for loss or damage howsoever arising in respect of either personal injuries or for arising out of, or in any
other way connected with or arising from the manufactures sale, handling, repair, maintenance, replacement or use of its
goods or the failure or malfunction of any of its goods.
Representation and/or warranties made by any persons (including Buyers and employees and other representatives of
the Seller) which are inconsistent or conflicting with these conditions are not binding upon the sellers unless given in
writing and signed by a director of sales.
CLAIMS
If you wish to make a claim under the guarantee:
1: Immediately, stop using the machine.
2: A warranty claim form is available to download from our website: www.tanco.ie. This
should be filled out and e-mailed to you Tanco distributor who will forward it Tanco for
processing.
3: Consult with your Tanco dealer (supplier) and have him forward your claim and the
damaged item to Tanco.
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Tanco Autowrap 580-S/J
Operator’s manual
Table of Contents
1. General Safety Recommendations 4
1.1. Safety instructions 7
1.2. Safety Decals 8
2. Technical Specifications 9
3. Pre-delivery instructions 10
4. Transport Instructions 17
5. Machine Identification 17
6. Preparation of New Machine 17
7. Electrical Circuit Diagrams
7.1 580-S Electrical Circuit Diagram 18
7.2 580-J Electrical Circuit Diagram 19
8. Controller Manual 20
9. Operating Instructions 28
580 J Joystick Operations 30
10. Film overlap system 31
11. Service & maintenance 32
12. Technical Diagrams
12.1. Film Threading Diagram 34
12.2. Gear Box chain drive tensioning system 35
12.3. Turntable Chain Drive tensioning system 36
12.4. Bale Ramp Cylinder-recharging instruction 37
12.5. Cut & Start Cylinder –recharging cylinder 38
13. Hydraulic Circuit Diagrams
13.1 580-S Hydraulic Circuit 39
13.2 580-J Schematic Hydraulic Circuit 40
14. Closed Centre Conversion 41
15. Fault Finding 42
16. Declaration of conformity 44
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Operator’s manual
1. GENERAL SAFETY RECOMMENDATIONS
Before operating the machine, always ensure that the tractor and machine meet with work safety and road
traffic regulations.
Basic Principles
1. In addition to recommendations given in this manual, legislation on work safety and accident prevention
must also be respected.
2. Advice is indicated on the machine, specifying safety recommendations in order to prevent accidents.
3. Before travelling on public roads, the operator must ensure that the machine conforms to road traffic
regulations.
4. Before starting work, the operator must be familiar with all the machine controls, handing devices and
their functions. Once at work, it is too late to do this!
5. Do not wear loose clothing, which could become caught up in moving elements.
6. The tractor should be equipped with a safety cab.
7. Before starting up the machine and begin work, check the surrounding area (beware of children!). Make
sure there is sufficient visibility. Keep all people and animals away from the danger zone of the machine
(risk of protection!!).
8. Carrying people or animals on the machine when working or transport is strictly forbidden.
9. Machine must only be attached to tractor using means provided and in accordance with current Safety
standards.
10. Special care should be taken when attaching or removing the machine from the tractor.
11. Before transporting the machine on public roads, ensure that all legally required guards and indicators
(lights, reflectors…) are in place and in good operations.
12. All operating controls (cords, cables, rods etc.) must be positioned so that they cannot be set off
accidently, risking accident or damage.
13. Before travelling on public roads, put the machine into it transport position as instructed in this operator’s
manual.
14. Never leave the tractor seat while the machine is operating.
15. Drive speed must be adapted to ground conditions as well as to roads and path. Always avoid abrupt
changes of directions.
16. Before operating the machine, ensure that all safety guards are firmly in place and in good condition. If
worn or damaged, replace immediately
17. Before operating the machine, check the tightness of all nuts and bolts, particularly on fixing elements
(blades tines, knives, spades etc.).
18. Keep clear of the machine operating area.
19. Warning! Danger of crushing and shearing can exist when components are operated by hydraulic or
pneumatic controls.
20. Before leaving the tractor or before adjusting, maintaining or repairing the machine, turn off the engine,
remove the ignition key and wait until all moving parts have come to a complete stop.
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Operator’s manual
21. Do not stand between the tractor and the machine unless the hand break is tight and/or stops have been
placed under the wheels.
22. Before any adjustments, maintenance or repairs are carried out, ensure that the machine cannot be
started up accidentally.
ADDITIONAL RECOMMENDATIONS FOR LINKAGE MOUNTED MACHINES
1. Before attaching the machine, ensure that the front tractor axle is sufficiently ballasted. Ballast is to be
placed on the supports provided in accordance with instructions of the tractor manufacturer.
2. Do not exceed the maximum axle load or the overall transport weight prescribed by the tractor
manufacturer.
3. Precision steering, tractor adherence, road holding and efficient braking are influenced by the type of
implement, weight, ballast of front axle, ground or road conditions. It Is Therefore of utmost importance
to be cautious in every given situation.
4. Be particularly cautious when turning corners, paying attention to machine overhang, length, height and
weight.
SAFETY RECOMMENDATIONS FOR ATTACHING IMPLEMENTS TO TRACTOR
1. When attaching or removing the machine from the tractor, position hydraulic lift control lever in such a
way that it cannot be set off accidentally.
2. When attaching the machine to the tractor hydraulic linkage, ensure that diameter of the link pins
corresponds to the diameter of the ball joints.
3. Warning! Danger of crushing and shearing can exist in the lifting zone of the tractor hydraulic linkage!
4. Do not stand between the tractor and the machine when operating the outer lever of the lift mechanism.
5. In transport, the machine lift mechanism should be stabilized by the tractor tie rods, to avoid floatation
and side shifting.
6. When transporting the machine, lock the hydraulic lift control lever in place so that it cannot be lowered
accidentally.
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Operator’s manual
HYDRAULIC SYSTEMS
1. Warning! Hydraulic system is under pressure.
2. When fitting hydraulic motors or cylinders, ensure that connections have been made correctly, as per
manufactures instructions.
3. Before connecting hoses to the tractor hydraulics, ensure that tractor and machine circuits are not under
pressure.
4. It is strongly recommended that the operator marks the hydraulic connections between tractor and
machine to avoid making a wrong connection.
Warning! Functions could be reversed (For example: lift/lower)
5. Check hydraulic hoses regularly! Worn or damaged hoses must be replaced immediately. Replacement
parts must be in accordance with the manufactures recommendations concerning specifications and
quality.
6. Should a leak be found, take all necessary precautions to avoid accidents.
7. Any liquid under pressure (particularly oil from hydraulics) can be penetrate the skin and cause severe
injury. If injured, see a doctor immediately, there could be a danger of infection.
8. Before any adjustments, maintenance or repairs are carried out, lower the machine, depressurize the
circuit, turn off the engine and remove the ignition key.
MAINTENANCE
1. Before checking for any machine malfunction and before adjusting, maintaining or repairing the machine
turn off engine and remove ignition key.
2. Check tightness of nuts and bolts regularly. Retighten if necessary.
3. If the machine is raised, prop it up in a stable position before carrying out any maintenance work
4. When replacing a work part, wear protective gloves and use only standarized tools.
5. It is forbidden to discard any oil, grease or filters. These must be given to waste disposal organisations to
protect the environment.
6. Disconnect power source before any work is done to the electric system.
7. Check safety guards regularly, particularly those that are subject to wear. Replace immediately if
damaged.
8. Spare parts used must be in accordance with specifications and standards as defined by the
manufacturer. Use only genuine TANCO parts.
9. Before any electric welding is carried out on tractor or attached machine, disconnect generator and
battery terminals.
10. Repairs on elements under pressure or tension (springs, accumulators etc-), must only be carried out by
competent persons with standardized equipment.
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Operator’s manual
1.1. SPECIAL SAFTY INSTRUCTIONS
1. Stop engine of the tractor before working on machine.
2. Put a suitable prop under raised platform before working in this area.
3. Always raise lift Arm and fit safety prop before transporting machine on public roads.
4. Lift Arms should always be lowered before operating turntable.
5. Ensure platform rollers are parallel to Lift Arm before arm is raised.
6. On Autowrap models fitted with hydraulic bale ramp it is essential that the hydraulic hose is not
disconnected from the hydraulic cylinder or hydraulic accumulator. This system is charged under
pressure. Also, do not attempt to open the hydraulic accumulator, as this is a pressurised unit.
OPERATING SAFETY INSTUCTIONS
1. Operators should have their hands on the controls at all times when the machine is in use.
2. Autowrap control unit and level controls must remain in the tractor cap at all times. The operator must at
no time leave the tractor cab when the machine is in motion.
3. Keep onlookers clear of machine at all times. Danger zone is 5 meters.
4. Beware of rotating turntable and all moving parts.
5. If not operated correctly the bale could fly off the turntable. The end support rollers must always be
fitted. Do not exceed recommended turntable speed of 30 r.p.m. Mis-shapen bales combined with
excessive turntable can be dangerous.
6. Care must be taken when tipping bales from the machine on sloping ground and during subsequent
handling to ensure that they do not roll, thus causing hazard.
THINK OF YOUR PERSONAL SAFETY AND THAT OF OTHER AT ALL TIMES
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Operator’s manual
1.2. SAFETY DECALS
The following safety decals have been placed on your machine in the areas indicated. They are intended for
your personal safety and for the safety of the other people working with you. With this manual. Walk around
your machine and note the content and locations of these warning signs. Review these decals and the
operating instructions in the manual with your machine operators. Ensure that these decals are always
legible. If they are not replace them.
2. WARNING:
SHARP BLADE
1. READ OPERATORS
MANUAL AND SFETY
INSTRUCTOONS
3. DANGER STAND
CLEAR
4. DO NOT EXCEED TURNTABLE SPEED OF 30 R.P.M.
5. BEWARE: HOSES UNDER PRESSURE AT ALL TIMES
6. ENSURE THAT NUTS
ARE KEEP TIGHT
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2.TECHNICAL SPECIFICATION
580A/580S
Dimensions Models Trailed
Total length –Excluding Bale Ramp 350cm
Width –excluding lift arm 221cm
“ -lift arm fully raised 243cm
“ -lift arm lowered 380cm
Height to top of side (bale guide) rollers 110cm
Height to top of lift arm 242cm
Weight
With lift arm 1080kgs
Without Lift arm 960kgs
Wheels
Size 10-80. 12
Pressure 42 p.s.i.
Lift arm capacity –Axle extended normally 750kgs
“ “ “ - Axle extended Fully 1000kgs
Speed of turntable 30 rev/min*
Oil requirement (165kpcm2)
25 lit/min
Attachment to tractor Tractor Hitch
Bale size 120 x 120 cm up to
150 x 150 cm max
weight of 1000kgs
Film (Width of Roll) 750mm Optional 500mm
* The speed of rotation can be varied to suit various conditions but on no account should it exceed 30 r.p.m.
(Speed in excess of 30 r.p.m. will void warranty).
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Tanco Autowrap 580-S/J
Operator’s manual
3. PRE-DELIVERY INSTRUCTIONS
IMPORTANT:
DO NOT ATTEMPT TO OPERATE THE MACHINE UNTIL THE FOLLOWING INSTRUCTIONS ARE
PERFORMED. OTHERWISE SERIOUS DAMAGE COULD BE CAUSED.
MACHINE ASSEMBLY
For ease of transportation some items are removed from their positions and stored elsewhere on the
machine. The bale ramp cylinder and Cut & Start unit are stored under the bale belt. On trailed models the
cable guide is stored under the bale belt while on 3 point linkage models the top link bracket is stored under
the belt. Also stored under the belt, on dispatch, is the wrappers control unit. It is very important that
this be removed from the machine and stored in a safe and dry place. On remote control machines the
rear support legs, infra-red receiver, sender units and warning beacon are also stored under the belt. The
dispenser mast mounting bracket, film transport bracket, film pull down arm and hitch are attached to the
front of machine. On round bale machines only, the top rollers c/w mounting brackets and the plastic end
rollers are mounted on the turntable using temporary brackets. Road wheels, dispenser mast, bale lift arm
and bale ramp are transported separately. Remove the above items and assemble as detailed on adjoining
sketches and parts list taking particular note of the following points:
3.I. DISPENSER MAST
Attach dispenser mast and mounting bracket to front of machine. Attach the film pull down arm. Ensure the
pull down arm is faced towards the machine. On remote control machines, attach the infra red receiver and
warning beacon to top of the mast. The film mast height is adjustable, Its height is dependent on bale size
and type and is set in field. It should be set so that centre line of films is in line with the centre of the bale.
See Fig. 1 (Film threading diagram)
3.2. CUT & START
Attach Cut & Start unit to mounting frame on the left hand side of the machine. It is possible to move the unit
along the mounting frame. Connect the hose, which is attached to the mounting frame, to the hydraulics ram
on the cut & Start unit.
3.3. BALE LIFT ARM
Assemble bale lift arm attach to mounting points on the right hand side of the main chassis. Attach hydraulic
ram to lift arm. Grease pivot points.
3.4. TOP ROLLERS AND PLASIC END ROLLERS
Attach plastic end rollers to mounting points on the back and front of the turntable. On round bale machines
only, attach top rollers and mounting brackets to each side of the machine.
3.5. ROAD WHEELS
Attach road wheels ensuring that nuts are tight and tyre pressure is 50 p.s.i.
3.6. BALE RAMP OR MAT
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Operator’s manual
Attach bale ramp or mat to rear chassis. Note: Round bale trailed models have hydraulic bale ramps with
an option of end tip bale ramp. Linkage mounted machines have bale mats. The standard 1080 trailed
models have hydraulic bale ramps. SEE INSTUCTION BELOW FOR FITTING HYDRAULIC BALE RAMP.
Checks to be performed
1. Check that all bolts and nuts are tight.
2. That all lubrication points are greased.
3. Check that all guards are in place.
4. Check all operating and safety stickers are in place.
Instructions for fitting hydraulic bale ramp
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Operator’s manual
Instructions for fitting End-tip Ramp.
The end-tip ramp is dispatched in standard tip (bale falling on it’s radial side) configuration.
For end tipping move the pins on the top link so that is in the position shown in Fig 2.
Fig 1. Standard tip configuration.
Fig 2. Setting up the Cradle
The pivoting section on the cradle can set in various positions
1. Normal tipping: Line up and put bolts in holes 2 and 3.
2. End-tipping: Put lower bolt through hole 1 & 3 with Damper ram in position A
3. End-tipping larger bales: Put lower bolt through hole 4 & 2 with Damper ram in position B.
Note: This is discretionary. Depending on bales may be better in positions 1 & 3.
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Operational test
When all above assembly and checks have been carried out, the operation of the machine should be
checked as follows:
NOTE: IF YOU ARE NOT TOTALLY FAMILIAR WITH THE OPERATION OF THE TANCO CONTROL
SYSTEM, READ THIS MANUAL IN FULL BEFORE PROCEEDING WITH OPERATIONAL TEST.
1. Attach machine to tractor
2. Connect hydraulic hoses to D/A service on tractor.
3. Fit controller box inside cap.
4. Connect control box to the machine and connect power cable direct to the tractor battery. It is important
that the leads are connected with the correct polarity.
5. Fit cable control actuator socket to convenient position in cab and locate actuators in socket
6. Lock hydraulic lever in tractor so that oil is flowing through system
7. Check function by operating control levers.
(a) Lift arm up and lift arm down. NOTE: Ensure lift arm is down before moving to (b)
(b) Turntable rotation forward and reserve.
(c) Tip up and down checking hoses are okay.
3. Customer checks
Before despatching consult customer on the following points:
1. That machine model suits his requirements.
2. If the machine is to be operated on a tractor with a closed centre hydraulic system then a closed centre
value is required, see separate instructions.
3. Check that the tow hitch type is compatible with the tractor. Three different hitch types are available.
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Operator’s manual
4. Transport Instruction
4.1 Never use straps around machine when lifting. Use only the following lifting points: - Tow hitch and two
sockets on each side of Chassis at rear for trailed models. 3 pt. Linkage frame and two sockets on each
side of Chassis frame at rear for 3 pt. Linkage Model.
4.2 When the machine is towed on the road the lifting arm (if fitted) must be in fully raised position, the safety
prop fitted and the axle returned to narrowest position.
4.3 Raise the Parking Jack on trailed models before moving machine.
5. Machine Identification
The Serial Number plate is located on Chassis forward of offside wheel on trailed models and on 3pt.
Linkage frame for 3pt. Linkage model.
Always refer to this number when ordering parts. The Spare parts catalogue number and description should
be used. The reference numbers are used to help identifying the spare part.
For your records write serial number here.
SERIAL NO.
6. Preparation of a new machine
Check height of film mast to ensure that centre line of film spool is level with the centre line of the bale
on the turntable. This will alter with different bale diameters. If this alignment is not correct some adjustment
may be required. See fig 1.
When connecting to John Deere* tractor the valve must be converted to closed centre. (see p. 32 )
Hydraulic connections
Connect the feed and return hoses from the Autowrap valve to the tractors double acting facility.
NOTE: The return hose is fitted with a non-return valve to protect the Autowrap from damage in the event of
incorrect connecting to the tractor hydraulics.
NOTE: To ensure the maximum efficiency and longevity of hydraulics components this machine requires a
clean supply of hydraulic oil.
IT IS RECOMMENDED THAT THE TRACTOR HYDRAULIC FILTER ELEMENT TO BE REPLACED AND
THERE AFTER MAINTENANED IN ACCORDANCE WITH THE MANUFACTURES RECOMMENDATIONS.
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Operator’s manual
7. Electrical Circuit Diagrams
7.1 580 S Electrical Circuit Diagram
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Operator’s manual
7.2 580 J Electrical Circuit Diagram
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Operator’s manual
8. Controller Manual
1 Introduction
What can it do ?
2 The control switches
3 Using the instrument
3.1 Channel 1 - Current/Target Wraps display
3.1.1 Manually reset Current Wraps to zero –5
3.1.2 Programme Target Wraps –6
3.1.3 Programme Early Warning Alarm –7
3.2 Channel 2 - Store Totals
3.2.1 Display a Store Total –8
3.2.2 Select a Store Total - 8
3.2.3 Reset a Store Total - 9
3.3 Channel 3 - Part total
3.3.1 Display Part Total - 9
3.3.2 Reset Part Total - 9
3.4 Channel 4 - Grand Total
3.4.1 Display Grand Total - 10
3.5 Channel 5 - Bale Wrapping Rate
3.5.1 Display Bale Wrapping Rate –10
3.5.2 Reset the Timing Period - 11
3.6 Channel 6 - Bale Wrapping Speed
3.6.1 Display Bale Wrapping Speed - 11
3.6.2 Programme the Overspeed Alarm - 12
3.7 Film Break Alarm
3.8 Total Reset
3.9 Other CAL Mode settings
Cut and Start Release duration - 13
Film Break Sensor –On/Off –13
This manual suits for next models
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Table of contents
