Raven AutoBoom RoGator 54 Series User manual

AutoBoom™ Installation Manual
RoGator 54 Series (1996 & Older)

While every effort has been made to ensure the accuracy of this document,
Raven Industries assumes no responsibility for omissions and errors. Nor is any
liability assumed for damages resulting from the use of information contained
herein.
Raven Industries shall not be responsible or liable for incidental or consequential
damages or a loss of anticipated benefits or profits, work stoppage or loss, or
impairment of data arising out of the use, or inability to use, this system or any of
its components. Raven Industries shall not be held responsible for any
modifications or repairs made outside our facilities, nor damages resulting from
inadequate maintenance of this system.
As with all wireless and satellite signals, several factors may affect the availability
and accuracy of wireless and satellite navigation and correction services (e.g.
GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the
accuracy, integrity, continuity, or availability of these services and cannot
guarantee the ability to use Raven systems, or products used as components of
systems, which rely upon the reception of these signals or availability of these
services. Raven Industries accepts no responsibility for the use of any of these
signals or services for other than the stated purpose.
Disclaimer

Table of Contents
Manual No. 016-0230-018 i
Chapter 1 Important Safety Information................................................. 1
Hydraulic Safety ........................................................................................................................2
Electrical Safety ........................................................................................................................2
Chapter 2 Introduction............................................................................. 3
Preparing for Installation ...........................................................................................................4
Recommendations ..............................................................................................................4
Point of Reference ...............................................................................................................4
Hydraulic Fittings .......................................................................................................................4
Chapter 3 PowerGlide.............................................................................. 7
PowerGlide Kit Contents ...........................................................................................................7
Install the PowerGlide Hydraulic System ................................................................................ 11
Install Fittings on the AutoBoom Valve ..............................................................................12
Mount the AutoBoom Valve ...............................................................................................12
Install the Left and Right Cylinder Hoses ..........................................................................14
Install the Left and Right Down Hoses ..............................................................................15
Hydraulic Schematic ..........................................................................................................16
Install the Gauge Wheels ........................................................................................................17
Gauge Wheel Mounting Locations ....................................................................................17
Install the PowerGlide Wiring ..................................................................................................18
Connect the Harness Cable to the Boom Function Controls .............................................18
Connect the Harness Cable to the Controller Cable .........................................................19
Connect the Controller ......................................................................................................19
Connect the Power Leads .................................................................................................19
PowerGlide Wiring Schematic .................................................................................................20
AutoBoom Controller .........................................................................................................20
Chapter 4 PowerGlide Plus ................................................................... 21
PowerGlide Plus Kit Contents .................................................................................................21
Install the PowerGlide Plus Hydraulic System .......................................................................25
Remove the Orifice Fittings ...............................................................................................26
Install Fittings on the AutoBoom Valve ..............................................................................28
Mount the AutoBoom Valve ...............................................................................................29
Install the Left and Right Cylinder Hoses ..........................................................................31
Install the Left and Right Down Hoses ..............................................................................32
PowerGlide Plus Hydraulic Schematic ..............................................................................33
Install the Gauge Wheels ........................................................................................................34
Gauge Wheel Mounting Locations ....................................................................................34
Install the PowerGlide Plus Wiring ..........................................................................................35
Install the AutoBoom Node ................................................................................................35
Connect the Harness to the Boom Function Controls .......................................................35

Table of Contents
ii RoGator 54 Series (1996 & Older) AutoBoom Installation Manual
Connect the Harness Cable to the Implement Extension Tee - Gen II Cable Only ...........36
Connect the Harness Cable to the Controller Cable - Gen I Cable Only ...........................37
Connect the Controller (If Applicable) - Gen I Cable Only .................................................37
Connect the Field Computer (If Applicable) .......................................................................37
Connect the Power Leads .................................................................................................37
PowerGlide Plus Wiring Schematic .........................................................................................38
Gen I Cabling .....................................................................................................................38
Gen II Cabling ....................................................................................................................39
Chapter 5 UltraGlide .............................................................................. 43
UltraGlide Kit Contents ............................................................................................................43
Install the UltraGlide Hydraulic System ..................................................................................49
Install Fittings on the AutoBoom Valve ..............................................................................49
Mount the AutoBoom Valve ...............................................................................................50
Install the Left and Right Cylinder Hoses ..........................................................................52
Install the Left and Right Down Hoses ..............................................................................53
UltraGlide Hydraulic Schematic .........................................................................................54
Install the UltraGlide Sensors ..................................................................................................55
Boom Sensor Mounting Locations .....................................................................................55
Mount the Center Rack Sensor .........................................................................................56
Connect the Sensor Cables ...............................................................................................56
Install the Gauge Wheels - Optional ........................................................................................57
Gauge Wheel Mounting Locations ....................................................................................57
Install the UltraGlide Wiring .....................................................................................................58
Install the AutoBoom Node ................................................................................................58
Connect the Harness to the Boom Function Controls .......................................................58
Connect the Harness Cable to the Sensors ......................................................................59
Connect the Harness Cable to the Implement Extension Tee - Gen II Cable Only ...........60
Connect the Harness Cable to the Controller Cable - Gen I Cable Only ...........................60
Connect the Controller (If Applicable) - Gen I Cable Only .................................................60
Connect the Field Computer (If Applicable) .......................................................................60
Connect the Power Leads .................................................................................................60
UltraGlide Wiring Schematic ...................................................................................................61
Gen I Cabling .....................................................................................................................61
Gen II Cabling ....................................................................................................................62
Chapter 6 Replacement Parts............................................................... 63
Valves ......................................................................................................................................63
PowerGlide Replacement Parts ........................................................................................63
PowerGlide Plus and UltraGlide ........................................................................................64
Wheels ....................................................................................................................................64
Sensors ...................................................................................................................................65

CHAPTER
1
Manual No. 016-0230-018 1
C hapt er 1 Important Safety
Information
Read this manual and the operation and safety instructions included with your implement and/or controller
carefully before installing the AutoBoom™ system.
•Follow all safety information presented within this manual.
•If you require assistance with any portion of the installation or service of your Raven equipment, contact
your local Raven dealer for support.
•Follow all safety labels affixed to the AutoBoom system components. Be sure to keep safety labels in good
condition and replace any missing or damaged labels. To obtain replacements for missing or damaged
safety labels, contact your local Raven dealer.
When operating the machine after installing AutoBoom, observe the following safety measures:
•Be alert and aware of surroundings.
•Do not operate AutoBoom or any agricultural equipment while under the influence of alcohol or an illegal
substance.
•Remain in the operator’s position in the machine at all times when AutoBoom is engaged.
•Disable AutoBoom when exiting from the operator’s seat and machine.
•Do not drive the machine with AutoBoom enabled on any public road.
•Determine and remain a safe working distance from other individuals. The operator is responsible for
disabling AutoBoom when the safe working distance has diminished.
•Ensure AutoBoom is disabled prior to staring any maintenance work on AutoBoom or the machine.
•When starting the machine for the first time after installing AutoBoom, be sure that all persons stand clear,
in case a hose has not been properly tightened.
•The machine must remain stationary and switched off, with the booms unfolded and supported, during
installation or maintenance.
NOTICE
WARNING

Chapter 1
2 RoGator 54 Series (1996 & Older) AutoBoom Installation Manual
Hydraulic Safety
•Raven Industries recommends that appropriate protective equipment must be worn at all times when
working on the hydraulic system.
•Never attempt to work on a hydraulic system with the equipment running. Care should always be taken
when opening a system that has been previously pressurized.
•When disconnecting the hydraulic hoses or purging is required, be aware that the hydraulic fluid may be
extremely hot and under high pressure. Caution must be exercised.
•Any work performed on the hydraulic system must be done in accordance with the machine manufacturer’s
approved maintenance instructions.
•When installing AutoBoom hydraulics or performing diagnostics, maintenance, or routine service, ensure
that precautions are taken to prevent any foreign material or contaminants from introduced into the
machine’s hydraulic system. Objects or materials that are able to bypass the machine’s hydraulic filtration
system will reduce performance and possibly damage the AutoBoom hydraulic valve.
Electrical Safety
•Always verify that the power leads are connected to the correct polarity as marked. Reversing the power
leads could cause severe damage to the equipment.
•Ensure that the power cable is the last cable to be connected.
CAUTION

CHAPTER
2
Manual No. 016-0230-018 3
C hapt er 2 Introduction
Congratulations on your purchase of the Raven AutoBoom system! This system is designed to provide
automated boom height adjustment for agricultural equipment.
This manual applies to the following machines. For future reference, write your serial number in the space
below.
MAKE: RoGator
MODEL: x54 Series
YEAR: 1996 & Older
SERIAL NUMBER:
FIGURE 1. RoGator 854
Note: This manual contains the installation instructions for the PowerGlide, PowerGlide Plus, and
UltraGlide systems. Be sure to identify which system you have and follow only the instructions for
that system.

Chapter 2
4 RoGator x54 Series (1996 & Older) AutoBoom Installation Manual
Preparing for Installation
Before installing AutoBoom, park the machine where the ground is level, clean, and dry. Leave the machine
turned off for the duration of the installation process.
During the installation process, follow good safety practices. Be sure to carefully read the instructions in this
manual as you complete the installation process.
Recommendations
Raven Industries recommends the following best practices before installing or operating the AutoBoom system
for the first time, at the start of the season, or when moving the AutoBoom system to another machine:
•Ensure the machine’s hydraulic filters have been recently changed and there are no issues with the
machine’s hydraulic system (e.g., pump issues, faulty hydraulic motors, fine metal deposits in the hydraulic
hoses, etc.).
•Operate each of the machine’s boom hydraulic functions (i.e., tilt, fold, center rack, tongue extension, or
other hydraulic valve functions) three times to ensure the machine’s hydraulic valve is using fresh oil and
debris is flushed from the hydraulic hoses, valves, and filters.
•Upon installation of the AutoBoom system, operate the boom and center rack raise/lower functions through
the machine’s manual control functions first before operating them via the AutoBoom controller/field
computer to ensure the hydraulic system has been installed correctly and air is released from the system.
Raven Industries recommends the following best practices when installing the AutoBoom system.
•Use part numbers to identify the parts.
•Do not remove the plastic wrap from a part until it is necessary for installation.
•Do not remove plastic caps from a part until it is necessary for installation.
Tools Needed
The following tools are recommended for installation of the AutoBoom system:
•SAE standard-sized wrenches
•Cable ties
•Set of tools
Point of Reference
The instructions in this manual assume that you are standing behind the machine, looking toward the cab.
Hydraulic Fittings
This manual may reference the following types of hydraulic fittings:
•SAE O-ring fittings
•ORFS (O-Ring Face Seal) fittings
•JIC fittings

2
Manual No. 016-0230-018 5
Introduction
JIC fitting (M)
ORFS fitting
SAE O-ring fitting

Chapter 2
6 RoGator x54 Series (1996 & Older) AutoBoom Installation Manual

CHAPTER
3
Manual No. 016-0230-018 7
C hapt er 3 PowerGlide
PowerGlide Kit Contents
This section contains a list of the components that are included in the PowerGlide AutoBoom kit. Before
beginning the AutoBoom installation, compare the items in the AutoBoom kit with the components on this list. If
you have any questions about the kit, contact your Raven dealer.
Note: In addition to the following kit components, an axle kit is required for the operation of the
PowerGlide AutoBoom system. For available kits and ordering information, contact your Raven
dealer.
TABLE 1. PowerGlide Installation Kit (P/N 117-0230-018)
Picture Item Description Part Number Qty.
Not Pictured Manual - RoGator 44/54 Series (1996 &
Older) AutoBoom Installation 016-0230-018 1
Valve - PowerGlide AutoBoom 063-0131-127 1
Plate - Hydraulic Block Mounting 107-0171-619 1
Bracket - Left Weldment 116-0159-609 1
Bracket - Right Weldment 116-0159-610 1

Chapter 3
8 RoGator x54 Series (1996 & Older) AutoBoom Installation Manual
Wheel 322-0131-008 2
Connector - 16-18 Gauge Scotch Lock
Parallel Splice 405-2001-079 4
U-Bolt - 2-1/16” W x 3” L x 3/8” Thread 107-0171-609 4
U-Bolt - 1-9/16” W x 2-1/2” L x 3/8” Thread 107-0171-611 4
U-Bolt - 2-9/16” W x 3-1/2” L W 3/8” Thread 107-0171-616 2
Bolt - 5/16”-18 x 7/8” Hex 311-0052-104 4
Bolt - 1/2”-13 x 1-1/2” SS Hex 311-0054-186 4
Nut - 1/2”-13 Zinc Hex 312-1001-043 4
Nut - 3/8”-16 Zinc Flanged Lock 312-1001-164 20
Washer - 5/16” Zinc Plated Lock 313-1000-019 4
TABLE 1. PowerGlide Installation Kit (P/N 117-0230-018)
Picture Item Description Part Number Qty.

3
Manual No. 016-0230-018 9
PowerGlide
TABLE 2. Hydraulic Kit (P/N 117-0134-018)
Picture Item Description Part Number Qty.
Fitting - 3/4” JIC M/M/F Tee Adapter 333-0012-039 1
Fitting - 9/16” JIC M/F 90° Swivel Elbow 333-0012-042 2
Fitting - 9/16” JIC (M) to 9/16” SAE O-Ring
(M) Straight Adapter 333-0012-045 2
Fitting - 3/4” JIC M/F 90° Swivel Elbow
Adapter 333-0012-064 1
Fitting - 3/4” SAE O-Ring (M) to 3/4” JIC (M)
Straight Adapter 333-0012-093 3
Fitting - 9/16” JIC (M) to 1/2” NPT (M) 90°
Elbow 333-0012-158 2
Fitting - 1/2” NPT M/F/F Branch Tee Adapter 333-0012-181 2
Fitting - 11/16” Hex to 9/16” O-Ring Plug 333-0012-194 2
Fitting - 1/2” NPT (F) to 9/16” JIC (M)
Adapter 333-0012-267 2
Hydraulic Hose - 3/4” JIC (F) 90° to 9/16” JIC
(F) - 96” 214-1000-136 2

Chapter 3
10 RoGator x54 Series (1996 & Older) AutoBoom Installation Manual
Hydraulic Hose - 9/16” JIC (F) to 9/16” JIC
(F) - 144” 214-1000-400 2
Hydraulic Hose - 3/4” JIC (F) 90° to 3/4” JIC
(M) - 96” 214-1000-433 1
TABLE 3. PowerGlide Wiring Kit (P/N 117-0137-022)
Picture Item Description Part Number Qty.
Not Pictured Manual - AutoBoom PowerGlide Calibration
Operator’s 016-0130-061 1
Controller - AutoBoom 063-0130-011 1
Cable - AutoBoom Controller 115-0230-002 1
Cable - Harness 115-0230-003 1
TABLE 2. Hydraulic Kit (P/N 117-0134-018)
Picture Item Description Part Number Qty.

3
Manual No. 016-0230-018 11
PowerGlide
Install the PowerGlide Hydraulic System
WARNING
The machine must remain stationary and
switches off, with the booms unfolded and
supported, during installation or maintenance.
CAUTION
When installing AutoBoom hydraulics or
performingdiagnostics,maintenance,or routine
service, ensure precautions are taken to
prevent foreign material from being introduced
into the machine’s hydraulic valve.
Objects or materials that are able to bypass the
machine’s hydraulic filtration system will reduce
performance and possibly cause damage to the
AutoBoom hydraulic valve.
NOTICE
The appearance of the AutoBoom hydraulic
valve may vary slightly from the images
contained in this manual. However, the fittings,
hose connections, and cable connections
remain the same.

Chapter 3
12 RoGator x54 Series (1996 & Older) AutoBoom Installation Manual
Install Fittings on the AutoBoom Valve
Before mounting the AutoBoom valve on the machine, install the proper fittings on the valve. This prepares the
valve for installation and simplifies the hose connection process later in the procedure. Refer to the following
table to install the fittings in the appropriate ports of the AutoBoom valve.
Mount the AutoBoom Valve
FIGURE 1. AutoBoom Valve Mounted on the Valve Mounting Plate
1. Secure the AutoBoom valve (P/N 063-0131-127) to the valve mounting plate (P/N 107-0171-619) using four
5/16”-18 x 7/8” hex bolts (P/N 311-0052-104) and four 5/16” zinc lock washers P/N 313-1000-019).
FIGURE 2. AutoBoom Valve Mounted to the Machine
Fitting Part Number Port
Fitting - 9/16” JIC (M) to 9/16” SAE O-Ring (M) Straight Adapter 333-0012-045 LC, RC
Fitting - 9/16” JIC M/F 90° Swivel Elbow 333-0012-042 LC, RC
Fitting - 3/4” SAE O-Ring (M) to 3/4” JIC (M) Straight Adapter 333-0012-093 P, T, EF
Fitting - 11/16” Hex to 9/16” O-Ring Plug 333-0012-194 LV, RV

3
Manual No. 016-0230-018 13
PowerGlide
2. Secure the mounting plate the to machine’s center rack using two 2-9/16” W x 3-1/2” L x 3/8” thread U-bolts
(P/N 107-0171-616) and four 3/8”-16 zinc flanged lock nuts (P/N 312-1001-164).
Note: The valve should be mounted to the top right side on the machine’s center rack, with Ports LC,
RC, LV, and RV facing up.
Install the Pressure and Tank Hoses
FIGURE 3. Pressure Hose Installed
1. Disconnect the machine’s pressure hose from the machine’s hydraulic valve.
2. Install the supplied hydraulic hose (P/N 214-1000-433) on the end of the machine’s pressure hose.
3. Route and connect the installed hydraulic hose to the installed fitting in Port P of the AutoBoom valve.
4. Install the 3/4” JIC M/F 90° swivel elbow fitting (P/N 333-0012-164) on the machine’s open pressure port.
WARNING
Hydraulics are under pressure. Care should
always be taken with a system that has been
pressurized. When disconnecting or purging
hydraulic hoses, be aware that the hydraulic
fluid within the machine’s system may be
extremely hot and under high pressure.
CAUTION
When installing AutoBoom hydraulics or
performingdiagnostics,maintenance,or routine
service, ensure precautions are taken to
prevent any foreign material from being
introduced into the machine’s hydraulic system.
Objects or materials that are able to bypass the
machine’s hydraulic filtration system will reduce
performance and possibly cause damage to the
AutoBoom hydraulic valve.
Installed Hydraulic
Extension Hose (P/N
214-1000-433)
Machine’s Pressure
Hose
Installed Hydraulic Hose
(P/N 214-1000-136)
Installed Tee Adapter
Fitting (P/N 333-0012-039)
In Machine’s Tank Port

Chapter 3
14 RoGator x54 Series (1996 & Older) AutoBoom Installation Manual
5. Install the straight end of the supplied hydraulic hose (P/N 214-1000-136) to the opposite end of the
installed fitting.
6. Connect the 90° end of the installed hydraulic hose to the installed fitting in Port EF of the AutoBoom valve.
7. Disconnect the machine’s tank hose from the machine’s hydraulic valve.
8. Install the 3/4” JIC M/M/F tee adapter fitting (P/N 333-0012-039) in the open tank port of the machine’s
hydraulic valve.
9. Connect the machine’s tank hose to the opposite end of the installed tee fitting.
10. Install the straight end of the supplied hydraulic hose (P/N 214-1000-136) on the 90° end of the installed tee
fitting.
11. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port T of the AutoBoom valve.
Install the Left and Right Cylinder Hoses
FIGURE 4. Left and Right Cylinder Hoses Connected
1. Disconnect the machine’s left raise hose from the elbow fitting in the rod-end of the machine’s left tilt
cylinder.
2. Remove the machine’s orifice fitting installed in the elbow fitting on the rod-end of the left tilt cylinder.
3. Install a 1/2” NPT M/M/F branch adapter tee fitting (P/N 333-0012-181) on the machine’s elbow fitting.
4. Install the machine’s orifice fitting on the opposite end of the installed tee fitting.
5. Connect the machine’s left raise hose to the orifice fitting.
6. Install a 9/16” JIC (M) to 1/2” NPT (M) 90° elbow fitting (P/N 333-0012-158) to the 90° end of the installed
tee fitting.
7. Install one end of the supplied hydraulic hose (P/N 214-1000-400) to the installed elbow fitting.
8. Connect the other end of the supplied hydraulic hose to the fitting installed in Port LC of the AutoBoom
valve.
9. Disconnect the machine’s right raise hose from the elbow fitting in the rod-end of the machine’s right tilt
cylinder.
10. Remove the machine’s orifice fitting installed in the elbow fitting on the rode-end of the right tilt cylinder.
11. Install a 1/2” NPT M/M/F branch adapter tee fitting (P/N 333-0012-181) on the machine’s elbow fitting.
12. Install the machine’s orifice fitting on the opposite end of the installed tee fitting.
13. Connect the machine’s right raise hose to the orifice fitting.
Pre-Installation Post-Installation
Orifice
Fitting
Raise
Hoses
Installed
Tee
Fitting

3
Manual No. 016-0230-018 15
PowerGlide
14. Install a 9/16” JIC (M) to 1/2” NPT (M) 90° elbow fitting (P/N 333-0012-158) to the 90° end of the installed
tee fitting.
15. Install one end of the supplied hydraulic hose (P/N 214-1000-400) to the installed elbow fitting.
16. Connect the other end of the supplied hydraulic hose to the fitting installed in Port RC of the AutoBoom
valve.
Install the Left and Right Down Hoses
FIGURE 5. Down Hose Installed
1. Disconnect the machine’s left down hose from the elbow fitting in the base-end of the machine’s left tilt
cylinder.
2. Remove the restrictor fitting from the machine’s elbow fitting.
Note: Keep the restrictor fitting for future use.
3. Install a 1/2” NPT (F) to 9/16” JIC (M) adapter fitting (P/N 333-0012-267) on the machine’s elbow fitting.
4. Connect the machine’s left down hose to the fitting installed in the base-end of the left tilt cylinder.
5. Disconnect the machine’s right down hose from the elbow fitting in the base-end of the machine’s right tilt
cylinder.
6. Remove the restrictor fitting from the machine’s elbow fitting.
Note: Keep the restrictor fitting for future use.
7. Install a 1/2” NPT (F) to 9/16” JIC (M) adapter fitting (P/N 333-0012-267) on the machine’s elbow fitting.
8. Connect the machine’s right down hose to the fitting installed in the base-end of the right tilt cylinder.

Chapter 3
16 RoGator x54 Series (1996 & Older) AutoBoom Installation Manual
Hydraulic Schematic