Case Magnum 235 User manual

Part number 47596116
1st edition English
September 2013
OPERATOR’S MANUAL
Magnum 235
Magnum 260
Magnum 290
Magnum 315
Magnum 340
Magnum 370
Tractor
PIN ZDRD06500 and above
ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1

Contents
1GENERALINFORMATION
Notetotheowner...........................................................................1-1
Enginetampering...........................................................................1-1
Tractorintendeduse........................................................................1-1
Electro-magneticcompatibility(EMC)......................................................1-2
Manualscope...............................................................................1-3
Productidentication.......................................................................1-4
Manualstorage.............................................................................1-7
Machineorientation.........................................................................1-8
Componentidentication...................................................................1-9
Declarationofconformity..................................................................1-11
SelectiveCatalyticReduction(SCR)system..............................................1-13
2SAFETYINFORMATION
Safetyrules.................................................................................2-1
Safetyrules-General.....................................................................2-2
Safetyrules-Generalmaintenancesafety................................................2-4
Safetyrules-Wheelsandtires............................................................2-4
Safetyrules-Drivingonpublicroadsandgeneraltransportationsafety..................2-4
Safetyrules-Fireandexplosionprevention...............................................2-5
Safetyrules-Generalbatterysafety......................................................2-5
Safetyrules-Passengerseatsafety......................................................2-6
Safetyrules-Operatorpresencesystem..................................................2-6
Safetyrules-PowerTake-Off(PTO)......................................................2-6
Safetyrules-Reectorsandwarninglights...............................................2-6
Safetyrules-Seatbelts...................................................................2-6
Safetyrules-RollOverProtectiveStructure(ROPS).....................................2-7
Safetyrules-Cabprotection..............................................................2-8
Safetyrules-Airconditioningsystem.....................................................2-8
Safetyrules-PersonalProtectiveEquipment(PPE)......................................2-8
Safetyrules-DoNotOperatetag.........................................................2-9
Safetyrules-Hazardouschemicals.......................................................2-9
Safetyrules-Utilitysafety.................................................................2-9
Safetyrules-Electricalstormsafety.......................................................2-9
Safetyrules-Mountinganddismounting.................................................2-10
Safetyrules-Workingatheights.........................................................2-10
Safetyrules-Implements,toolsandtrailers..............................................2-10
Safetyrules-Rolloverandtipover......................................................2-11
Ecologyandtheenvironment.............................................................2-12
Safetysigns...............................................................................2-13
SelectiveCatalyticReduction(SCR)decal................................................2-26
Safetyaspects.............................................................................2-27
Noiselevels................................................................................2-34
Vehiclevibrationlevels....................................................................2-35
Fireextinguisher...........................................................................2-36
Emergencyexit............................................................................2-37

Wheelwedges.............................................................................2-38
3CONTROLS/INSTRUMENTS
ACCESSTOOPERATOR'SPLATFORM
Cab-Access/Exit.......................................................................3-1
Lowerstep..............................................................................3-2
OPERATOR'SSEAT
Overview...............................................................................3-3
Controlidentication....................................................................3-4
PASSENGER'SSEAT
Passengerseat.........................................................................3-7
FORWARDCONTROLS
Steeringcolumn........................................................................3-8
Frontconsole..........................................................................3-11
Pedalcontrols.........................................................................3-13
LEFT-HANDSIDECONTROLS
Emergencybrakelever................................................................3-15
RIGHT-HANDSIDECONTROLS
Armrestconsole.......................................................................3-16
Multifunctionhandle..................................................................3-17
Minimum/maximumRPMthrottles....................................................3-22
Controlpanel..........................................................................3-24
Remotevalvecontrols.................................................................3-33
Joystick................................................................................3-34
Armrestcompartment.................................................................3-36
Adjustingthearmrestconsole.........................................................3-38
REARWARDCONTROLS
Fenderconsole........................................................................3-39
Automatictemperaturecontrols......................................................3-42
Automatictemperaturecontrolsystem................................................3-45
Ventilation.............................................................................3-46
OVERHEADCONTROLS
Interiorlamps..........................................................................3-48
EXTERIORCONTROLS
Rearfender............................................................................3-49
Fronthitch.............................................................................3-50

INSTRUMENTCLUSTER
Overview..............................................................................3-51
Gauges................................................................................3-52
Statusandwarningicons..............................................................3-53
Upperdisplay..........................................................................3-56
Lowerdisplay..........................................................................3-60
Keypad................................................................................3-62
Setupmenu............................................................................3-64
Reartireradiuschart..................................................................3-70
Adjustmenu...........................................................................3-71
Performanceinstrumentation..........................................................3-78
4OPERATINGINSTRUCTIONS
COMMISSIONINGTHEUNIT
Beforestartingtheengine..............................................................4-1
STARTINGTHEUNIT
Normalenginestarting.................................................................4-4
Coldstartingaids.......................................................................4-8
Coldtemperatureoperation...........................................................4-10
STOPPINGTHEUNIT
Stoppingtheengine...................................................................4-12
MOVINGTHEUNIT
FULLPOWERSHIFTTRANSMISSION.................................................4-14
Powershifttransmission...............................................................4-14
Bestpracticesforprolongedtransmissionlife.........................................4-15
Inchingpedalandthrottle..............................................................4-16
Powershifttransmissioncontrols......................................................4-17
Upperdisplay-Powershifttransmission..............................................4-20
DrivingthePowershiftvehicle.........................................................4-22
Settingdefaultgears..................................................................4-27
AutomaticProductivityManagement(APM)...........................................4-29
CONTINUOUSLYVARIABLETRANSMISSION(CVT).................................4-36
CVXbrake,pedalandthrottleoperation..............................................4-36
CVXcontrols..........................................................................4-41
Upperdisplay..........................................................................4-46
CVXoperation.........................................................................4-48
DrivingtheCVXtransmission.........................................................4-51
Autocalibration,ifequipped...........................................................4-56
Transmissionmessages...............................................................4-58
POWERSHIFTANDCVTTRANSMISSIONS...........................................4-60
SelectiveCatalyticReduction(SCR)system..........................................4-60
SelectiveCatalyticReduction(SCR)inducementstrategy............................4-62
MechanicalFrontDrive(MFD)........................................................4-65

Differentiallocksystem................................................................4-69
Suspendedaxle.......................................................................4-72
Ridecontrol............................................................................4-79
Suspendedcab........................................................................4-81
Constantenginespeed................................................................4-82
Enginepowerboost...................................................................4-85
Electronicendofrowsystem..........................................................4-86
PARKINGTHEUNIT
Automaticparklock....................................................................4-92
5TRANSPORTOPERATIONS
ROADTRANSPORT
Tractorwarninglamps..................................................................5-1
Safetransportspeed...................................................................5-3
SHIPPINGTRANSPORT
Securingthetractorforshipping.......................................................5-4
RECOVERYTRANSPORT
Safetyrules.............................................................................5-5
Towingthetractor.......................................................................5-6
6WORKINGOPERATIONS
GENERALINFORMATION
Overview...............................................................................6-1
REARPOWERTAKE-OFF(PTO)
Safetyrules.........................................................................6-2
ConnectingthePowerTake-Off(PTO).............................................6-6
InterchangeablePowerTake-Off(PTO)shaft......................................6-7
RearPowerTake-Off(PTO)operation............................................6-13
PowerTake-Off(PTO)fenderswitchoperation...................................6-17
AutoPowerTake-Off(PTO)operation.............................................6-18
FRONTPOWERTAKE-OFF(PTO)
Overview..........................................................................6-21
FrontPowerTake-Off(PTO)operation............................................6-22
REARHITCH
Identication.......................................................................6-25
Linkadjustment....................................................................6-26

Hitchhighclearanceadjustment..................................................6-30
Hydrauliclinks.....................................................................6-33
Swaylimiteradjustment...........................................................6-35
Automatictelescopingstabilizers..................................................6-36
Lowerlinkblockadjustment.......................................................6-38
Mechanicaloatadjustment.......................................................6-40
Hitchoperation....................................................................6-41
Hitchremoteswitchoperation.....................................................6-46
Positioncontroloperation.........................................................6-48
Loadcontroloperation.............................................................6-50
Slipcontroloperation..............................................................6-52
Hitchsetpoint.....................................................................6-54
FRONTHITCH
Overview..........................................................................6-56
Fronthitchoperation..............................................................6-57
DRAWBARSANDTOWINGATTACHMENTS
Safetyrules........................................................................6-64
Drawbarcapacity/position.........................................................6-64
Adjustingthedrawbar.............................................................6-67
TRAILERHITCHES
Clevisandspecialdrawbars.......................................................6-69
Automatictrailerhitch.............................................................6-71
Autopickuphitchoperation........................................................6-74
Manualtrailerhitch................................................................6-76
AUXILIARYCONNECTIONS
Auxiliarypowerandlighting.......................................................6-78
Cabpowerconnections...........................................................6-80
Radarconnection..................................................................6-82
HYDRAULICREMOTECONTROLVALVES
Valvecouplersandconnections...................................................6-83
Motorreturncircuit................................................................6-86
Powerbeyondcircuit..............................................................6-87
Flowcapacity......................................................................6-88
Hydraulictransportlock...........................................................6-89
Operatingthecontrols.............................................................6-90
Remotevalvedisplayscreens.....................................................6-94
Remotehydraulicautomode......................................................6-98
Autodepthcontrol................................................................6-100
Joystickoperation................................................................6-102
BALLASTINGTHETRACTOR
Guidelines........................................................................6-105

Tireloadandinationcharts.....................................................6-114
Weights,castmetal...............................................................6-116
Wheelslipandpowerhopperformance.........................................6-125
MECHANICALFRONTDRIVE(MFD)AXLES
Tirecombinationsandtreadpositions............................................6-128
Steeringandoscillationstops....................................................6-133
Treadandfendersettings-CaseIH4.75and5.0xedfrontaxles..............6-135
Treadandfendersettings-CaseIH4.75and5.0saddlesuspendedfrontaxles6-138
Frontfenders-CaseIHfrontaxles-Widefenders,xedorsaddlesuspended6-141
REARAXLE
Rearwheelinstallation...........................................................6-146
Rearwheeltreadsettings........................................................6-148
7MAINTENANCE
GENERALINFORMATION
Safetyrules.............................................................................7-1
Maintenanceguidelines................................................................7-1
Openingthehood......................................................................7-3
Closingthehood.......................................................................7-4
Fillingthefueltank.....................................................................7-5
FillingtheDieselExhaustFluid(DEF)/AdBlue®tank..................................7-6
Batterydisconnectswitch..............................................................7-7
Batteryaccessandservice.............................................................7-8
Tireandrimservice....................................................................7-10
Tractorjackingpoints..................................................................7-12
Capacities.............................................................................7-14
Consumables-Engineoil............................................................7-16
Consumables-Transmission/hydraulicsystemuid.................................7-17
Consumables-Dieselfuel............................................................7-18
Consumables-Biodieselfuels........................................................7-19
Consumables-Dieselexhaustuid(DEF)/AdBlue®.................................7-21
Consumables-Coolantsolutions.....................................................7-23
Consumables-CoolantsolutionforTier4bengines.................................7-24
Electricalcomponentlocation.........................................................7-25
Lampsandbulbs......................................................................7-30
Maintenancechartnotes..............................................................7-31
MAINTENANCECHART
MaintenanceChart....................................................................7-32
Atwarningmessagedisplay
Airlterserviceicon/message.........................................................7-34
Fuellterwaterseparator.............................................................7-35
Hydraulicoillterswitch...............................................................7-36

Transmissionoillterswitch...........................................................7-39
First10to50hours
Differentialandplanetaryoil...........................................................7-42
Wheelbolttorque......................................................................7-43
Weightbolttorque.....................................................................7-43
Every10hoursordaily
Engineoillevel........................................................................7-44
Transmissionoillevel..................................................................7-45
Enginecoolantlevel...................................................................7-46
Engineauxiliaryfuellter..............................................................7-47
Airreservoir............................................................................7-48
Rearhitchandfrontaxle..............................................................7-48
Every50hoursorweekly
Engineprimaryfuellter...............................................................7-49
Every100hours
Fronthitch.............................................................................7-50
FrontPowerTake-Off(PTO)driveshaft...............................................7-52
Every300hours
Batterywaterlevel(NoteE)...........................................................7-53
Engineairintakehoses................................................................7-55
Enginecoolantlevel-deaerationtank................................................7-57
Wheelbolttorque......................................................................7-58
Weightbolttorque.....................................................................7-58
Frontaxle(NoteA)....................................................................7-59
Rearhitch(NoteA)....................................................................7-61
Fueltank...............................................................................7-63
Differentialandplanetaryoillevel(NoteB)............................................7-64
Transmissionoilpressure.............................................................7-65
FrontPowerTake-Off(PTO)oillevel..................................................7-66
Every400hours
Cabairlter............................................................................7-67
Every600hours
Engineoilandlter....................................................................7-70
Enginecoolantantifreezeprotection..................................................7-73
Enginecoolanthosesandclamps.....................................................7-73
Engineprimaryfuellter...............................................................7-75
Enginefuelpre-lter...................................................................7-78
Fuelsystembleeding..................................................................7-80
ChangeablePowerTake-Off(PTO)internalsplines...................................7-81

DieselExhaustFluid(DEF)/AdBlue®in-linelter.....................................7-82
FrontPowerTake-Off(PTO)oilandlter..............................................7-84
Every1000hoursorannually
Pneumaticbrakesystemdryer........................................................7-86
Every1200hoursorannually
Differentialandplanetaryoil...........................................................7-87
Engineairlters.......................................................................7-91
Engineairprecleaner..................................................................7-95
Every1500hours
Transmissionoil.......................................................................7-97
Hydraulicoillter.....................................................................7-100
Transmissionoillter.................................................................7-101
Enginecrankcaselter...............................................................7-102
Every2000hours
Enginecoolant........................................................................7-106
Every3000hours
Secondarysteeringsystem...........................................................7-108
Enginevalveadjustment(NoteC)....................................................7-109
Every3600hours
DieselExhaustFluid(DEF)/AdBlue®supplymodulelter...........................7-110
Asrequired
Vehiclereprevention................................................................7-110
Cabairlter...........................................................................7-112
Engineprimaryairlter...............................................................7-115
Grillescreenandradiatorarea.......................................................7-118
Fueltankventlter...................................................................7-120
Transmissionclutchandaccumulator................................................7-121
Tirepressure.........................................................................7-122
Fanbelt...............................................................................7-123
Remotevalvecollectionbottle........................................................7-129
Emergencybrakelever...............................................................7-130
Engineauxiliaryfuellter.............................................................7-131
Cabfabricandcarpet.................................................................7-133
Seatbelt..............................................................................7-134
STORAGE
Preparingforstorage.............................................................7-135
Removingfromstorage...........................................................7-136

ELECTRICALSYSTEM
Radiooraudiosystem................................................................7-137
Batteryremovalandinstallation......................................................7-138
Auxiliarybatteryconnections.........................................................7-140
Headlight.............................................................................7-141
Fendertaillightandwarninglight....................................................7-144
Rooffrontwarningandworklight....................................................7-146
Rearroofwarninglight...............................................................7-149
Rotatingbeaconlight.................................................................7-151
Numberplatelight....................................................................7-152
Interiorlight...........................................................................7-153
8TROUBLESHOOTING
FAULTCODERESOLUTION
Displaywarningsoverview.........................................................8-1
Displaywarnings-Level1.........................................................8-2
Displaywarnings-Level2.........................................................8-5
Displaywarnings-Level3.........................................................8-8
Displaywarnings-Level4........................................................8-10
SYMPTOM(S)
Enginesymptoms.................................................................8-12
Transmissionsymptoms...........................................................8-14
Hydraulicsymptoms...............................................................8-15
Hitchsymptoms...................................................................8-16
Brakesymptoms...................................................................8-17
Cabenvironmentsymptoms.......................................................8-18
Electricalpowersystemsymptoms................................................8-19
9SPECIFICATIONS
Enginespecications.......................................................................9-1
Powertrainspecications..................................................................9-2
Operatingspeeds...........................................................................9-5
Vehicledimensionsandshippingweight..................................................9-12
Maximumoperatingweight................................................................9-17
10ACCESSORIES
Farmingsystemdisplays..................................................................10-1
Chemicaltankmounting...................................................................10-2
Trailerbrakeconnections..................................................................10-4
Generalaccessories.......................................................................10-7