TBB power ES100 User manual

1

1
ES100 ESS Unit User Manual

1
ES100 ESS Unit User Manual
WARNING:HIGH VOLTAGE IN SIDE
CAUTION:THE DC FUSE MUST HAVE BEENTURNED OFF BEFORE SERVICING
MADE IN CHINA

ES100 ESS Unit user manual
Statement of Law
Copyright of this document belongs to TBB Power Co., Ltd. No part of this documentation maybe
excerpted, reproduced, translated, annotated or duplicated in any form or by any means without
the prior written permission of TBB Power Co., Ltd. All Rights Reserved.
This product complies with the design requirements of environmental protection and personal
safety. The storage, use and disposal of the products shall be carried out in accordance with the
product manual, relevant contract or relevant laws and regulations.
Customer can check the related information on the website of TBB Power Co., Ltd when the
product or technology is updated. Web URL：
http:// www.tbbpower.com/
Please note that the product can be modified without prior notice.

ES100 ESS Unit user manual
Safety Precautions
Warning
Please do not put the battery into water or fire, in case of explosion or any other situation
that might endanger your life.
Please connect wires properly while installing the battery, do not reverse connect. To avoid
short circuit, please do not connect positive and negative poles with conductor (Wires for
instance).
Please do not stab, hit, trample or strike the battery in any other way.
Please shut off the power completely when removing the device or reconnecting wires during
the daily use or it could cause the danger of electric shock.
Please use dry powder extinguisher to put out the flame when encountering a fire hazard,
liquid extinguisher could result in the risk of secondary disaster.
For your safety, please do not arbitrarily dismantle any component in any circumstances
unless a specialist or an authorized one from our company, device breakdown due to
improper operation will not be covered under warranty.
Caution
We have strict inspection to ensure the quality when products are shipped out, however,
please contact us if case bulging or another abnormal phenomenon.
For your safety, device shall be ground connected properly before normal use.
To assure the proper use please make sure parameters among the relevant device are
compatible.
Please do not mixed-use batteries from different manufacturers, different types and models,
as well as old and new together.
Ambient and storage method could impact the life span and product reliability, please
consider the operation environment abundantly to make sure device works in proper
condition.
For long-term storage, the battery should be recharged once every 6 months, and the
amount of electric charge shall exceed 80% of the rated capacity.
Please charge the battery in 18 hours after it discharges fully and starts over-discharging
protection. Formula of theoretical standby time: T=C/I (T is standby time, C is battery
capacity, I is total current of all loads).
Preface
Manual declaration
The ES100 lithium iron phosphate battery can be widely applied to energy storage systems
including backup power, solar off grid, solar energy storage, solar hybrid, PV power generation, etc.
This user manual details its basic structure, parameters, basic procedures and ways of installation
and operation and maintenance of the equipment.

B4850 ESS Unit User Manual
ES100 ESS Unit user manual
Contents
1. Introduction.................................................................................................................................1
1.1 Brief Introduction................................................................................................................1
1.2 Product Properties .............................................................................................................1
1.3 Product identity definition...................................................................................................2
2. Product Specification ..................................................................................................................3
2.1 Size and Weight.................................................................................................................3
2.2 Performance Parameter.....................................................................................................4
2.2.1 Front Panel Interface Definition................................................................................4
2.2.2 Address ...................................................................................................................5
2.2.3 Communication Port Definition.................................................................................7
2.2.4 SOC light display and corresponding battery capacity..............................................7
2.3 Battery Management System (BMS)..................................................................................8
2.3.1 Voltage Protection....................................................................................................8
2.3.2 Current Protection....................................................................................................8
2.3.3 Temperature Protection ...........................................................................................8
2.3.4 Other Protection.......................................................................................................8
3. Installation and Configuration......................................................................................................9
3.1 Ready for installation..........................................................................................................9
3.1.1 Environmental requirements ....................................................................................9
3.1.2 Tools and data.......................................................................................................10
3.1.3 Technical preparation.............................................................................................10
3.1.4 Unpacking inspection.............................................................................................11
3.1.5 Engineering coordination .......................................................................................12
3.2 Equipment installation......................................................................................................12
3.2.1 Installation preparation...........................................................................................13
3.2.2 Mechanical installation...........................................................................................13
3.2.3 Electrical installation...............................................................................................15
4. Use, maintenance and troubleshooting.....................................................................................16
4.1 Battery system usage and operation instructions.............................................................16
4.2 Alarm description and handling ........................................................................................17
4.3 Analysis and treatment of common faults.........................................................................17
4.4 Recycle and disposal.......................................................................................................17

ES100 ESS Unit user manual
1
1. Introduction
1.1 Brief Introduction
ES100 lithium iron phosphate battery system is a standard battery system unit. Customers can
choose a certain number of ES100 according to their needs, to form a larger capacity battery
storage through parallel connection, to meet the user's long-term power supply needs. The product
is especially suitable for applications with high operating temperatures and limited installation
space, requiring long power backup time and long service life.
1.2 Product Properties
ES100 energy storage product’s anode materials are lithium iron phosphate. Battery cells are
managed effectively by BMS with better performance. The system’s features are shown below:
Suitable for applications with a rated voltage of 48V
Built-in battery management system for better performance, possessing protection functions
like over-discharge protection, over-charge protection, over-current protection, abnormal
temperature protection.
Support up to 32 modules in parallel to prolong the standby time.
Support parameter configuration and data monitoring via TBBlink software.
Support CAN communicate with mainstream inverters, like TBB inverter/Victron inverter.
Self-ventilation with lower system noise
Less battery self-discharge, during storage, its power can be self-discharged for 6 months at
max until it is recharged
No memory effect so that battery can be charged and discharged shallowly.
Wide range of temperature for working environment, -20℃~ +55 ℃. Circulation span and
discharging performance are well under high temperature.
Less volume, lighter weight.

B4850 ESS Unit User Manual
ES100 ESS Unit user manual
2
1.3 Product identity definition
Figure 1-1 Battery Energy Storage System nameplate
Battery voltage is higher than safe voltage, direct contact with
electric shock hazard.
Be careful with your actions and be aware of the dangers.
Read the user manual before using.
The scrapped battery cannot be put into the garbage can and
must be professionally recycled.
After the battery life is terminated, the battery can continue to be
used after it recycled by the professional recycling organization
and do not discard it at will.
This battery product meets European directive requirements.
Dangerous goods warning label on
the right of the battery module.

ES100 ESS Unit user manual
3
2. Product Specification
2.1 Size and Weight
Table 2-1 ES100 Device size
Product
Nominal
Voltage
Nominal
Capacity
Dimension
Weight
ES100
DC48V
105Ah
482.6×450×133.4mm
40kg

ES100 ESS Unit user manual
4
2.2 Performance Parameter
Table 2-2 ES100 performance parameter
Item
ES100
Configuration
15S1P
Nominal Voltage (V)
48
Nominal Capacity (Ah)
105
Nominal Energy (kWh)
5.04
Standard charge current (A)
50
Maximum charge current (A)
105
End of charging current (A)
1.5
Standard charge voltage(V)
53.5
Max. charge voltage(V)
54.75
Standard discharge current (A)
52.5
Maximum discharge current (A)
105
Final discharge voltage(V)
42
Cycle Life
90%DOD，6000 cycles life
Charging temperature range
0℃~+55℃
Discharging temperature range
-20℃~+55℃
Storage temperature
-20℃~+45℃1month
0℃~+35℃3months
2.2.1 Front Panel Interface Definition
1 2 3 4 5 6 7 8 9 10
Figure 2-2 The interface of ES100